karman vibrating technologies (pty) ltd on m2north

karman vibrating technologies (pty) ltd on m2north

Manufacturers and Suppliers of all types of Vibrating Equipment, Screens, Feeders, Vibrating Motors, Bin Dischargers, Vibrating Conveyors for Mining, Manufacturing, Food Indi9stries, Coal, Gold, Platinum, and Materials Handling etc.

eriez - vibratory feeders and conveyors

eriez - vibratory feeders and conveyors

With their totally enclosed patented magnetic drive, Light and Medium Duty Feeders are perfect for feeding practically any bulk materialfrom micron size to bulk chunks. They feature solid state controls, which operate the state-of-the-art feeders with watch like precision. Custom designs are available and may include multiple drives, enclosed trays or screens. Additionally, a wide variety of standard and special trays are available.

With their totally enclosed patented magnetic drive, Light and Medium Duty Feeders are perfect for feeding practically any bulk materialfrom micron size to bulk chunks. They feature solid state controls, which operate the state-of-the-art feeders with watch like precision. Custom designs are available and may include multiple drives, enclosed trays or screens. Additionally, a wide variety of standard and special trays are available.

Our Heavy Duty Electromagnetic Vibratory Feeders are ideal for handling coal, ore, aggregates, slagor any other situation where high volume, controlled feeding is required. With their energy-saving intermeshed AC/permanent magnet drive, these powerful units are the workhorses in Eriez' huge stable of Vibratory Feeders and Conveyors. They are available in nine models with capacities to 850 tons (765 MT) per hour*. (*Capacity is based on sand weighing 100 pounds per cubic ft. (1.6 metric tons per cubic meter)

Our Heavy Duty Electromagnetic Vibratory Feeders are ideal for handling coal, ore, aggregates, slagor any other situation where high volume, controlled feeding is required. With their energy-saving intermeshed AC/permanent magnet drive, these powerful units are the workhorses in Eriez' huge stable of Vibratory Feeders and Conveyors. They are available in nine models with capacities to 850 tons (765 MT) per hour*. (*Capacity is based on sand weighing 100 pounds per cubic ft. (1.6 metric tons per cubic meter)

Simple and rugged Mechanical Conveyors from Eriez provide controlled movement of large volumes of bulk materials. They are available in single and two-mass vibrating systems which are excited by a motor-driven eccentric shaft. These vibrating machines feature a compact, straight line design that presents a low profile, yet enables easy maintenance. Minimum headroom is required.

Simple and rugged Mechanical Conveyors from Eriez provide controlled movement of large volumes of bulk materials. They are available in single and two-mass vibrating systems which are excited by a motor-driven eccentric shaft. These vibrating machines feature a compact, straight line design that presents a low profile, yet enables easy maintenance. Minimum headroom is required.

High capacity Vibratory Screeners are designed for liquid/solid separation and wet or dry classification. These easy-to-operate gyratory units allow trouble-free and quick tuning to specific feed rates, product and separation requirements. Benefits are many, including long screen life and no damping under loads. Inline screeners are also available.

High capacity Vibratory Screeners are designed for liquid/solid separation and wet or dry classification. These easy-to-operate gyratory units allow trouble-free and quick tuning to specific feed rates, product and separation requirements. Benefits are many, including long screen life and no damping under loads. Inline screeners are also available.

Eriez Bin Vibrators are used in applications ranging from the tiniest hopper to huge bunkers, providing efficient and economical movement of hard-to-handle bulk materials. Electric Rotary Vibrators (ERVs) serve as a powerful, reliable and effective flow-aid for hoppers and chutes, or a driving force for vibratory screeners, feeders and conveyors.

Eriez Bin Vibrators are used in applications ranging from the tiniest hopper to huge bunkers, providing efficient and economical movement of hard-to-handle bulk materials. Electric Rotary Vibrators (ERVs) serve as a powerful, reliable and effective flow-aid for hoppers and chutes, or a driving force for vibratory screeners, feeders and conveyors.

eriez - vibratory conveyors

eriez - vibratory conveyors

Eriezmechanical feeders are simple, rugged, vibrating machines designed to handle a variety of bulk materials. The conveyors are available in single-mass and two-mass vibrating systems excited by a motor-driven eccentric shaft. Springs vary according to the type of application.

The Eriez Model TM mechanical conveyors are powerful vibrating machines designed for moving bulk materials over long distances. These units will convey large volumes of material with simple, dependable efficiency. The Model TM conveyor is a spring-coupled, two-mass vibrating system using a motor-driven eccentric weighted shaft to provide the exciting force. Corrosion-resistant fiberglass springs transmit exciting force to the trough, and trough motion can be fine tuned for specific applications. The low profile and compact design of the Model TM conveyor requires minimum headroom for installation.

The conveyor is a two-mass vibrating system, spring coupled, excited by a motor-driven eccentric shaft. Adjustable-angle rubber springs each one of which can be removed and replaced in less than two minutes if required transmit the exciting force and can fine tune the motion of the trough to optimize the flow rate for a specific application.

The compact, straight-line design of the Model HVC conveyor presents an extremely low profile; minimum headroom is required for installation. Power is provided by a standard three- hase, 230/460 volt TEFC 60 Hz motor.

The light-duty Model SM mechanical conveyor utilizes a gentle, efficient, oscillating motion to move light loads of free-flowing materials. The conveyor is designed to provide years of dependable service to food, chemical and other industries. Simple and compact in design, it is powered by a standard foot-mounted motor, driving an eccentric shaft which excites fiberglass springs attached to the tray.

The conveyors framework of base assembly and conveying pan is constructed of heavy-duty steel for necessary rigidity and durability. The base is designed for solid attachment at grade level to a rigid concrete foundation or structure rather than suspension mounting.

all about vibrating conveyors - types, design, and uses

all about vibrating conveyors - types, design, and uses

Material handling equipment allows manufacturers to move materials from one location to the next and completes this task in many unique ways. Conveyor technology has been developed to move all kinds of product, whether it be solid, semi-solid, or even liquid, and many conveying systems are available to address each of these needs. Our article on understanding conveyor systems does a great job of showing these different conveyor types, but in this article, we will focus in on vibrating conveyors and their types, designs, and uses. By doing so, this article aims to help those interested in conveyors to decide if the vibrating conveyor fits their needs, and/or let buyers know their available options.

Vibrating conveyors, well, vibrate. Its an arbitrary statement, but it highlights the core functionality of this conveyor type: use vibrational energy to impart static and dynamic forces on aggregate materials and cause them to move up or down a pathway. The conveying surface is typically a smooth trough with vibratory components attached to cause this trough to shake lengthwise. This action allows bulk product such as coal, limestone, food materials, sand, gravel, and more to hop with the frequency of the vibration towards one end of the trough. When this hopping action happens at many cycles a second, it causes the bed of materials to convey, and it can even drive deep beds of bulk such as the woodchips shown in Figure 1. Vibrating conveyors are specified when horizontal or shallow incline conveying is needed and can handle most bulk, from powders to solids to irregularly shaped materials.

The function of vibrating conveyors is highly dependent upon its motor and its construction; as a result, it will be hard to generalize the working principles of all vibrating conveyors. Figure 2 gives a common iteration of vibrating conveyor designs, where a drive system imparts an oscillatory force onto the trough with a specific frequency and amplitude. The trough stroke, or one full movement of the trough, is usually twice the amplitude of the vibration and the goal for most vibrating conveyors is to minimize this amplitude but maximize frequency. These vibrating conveyors are often called controlled conveyors, as the frequency and amplitude can be exactly set and changed if need be. Natural frequency vibrating conveyors utilize springs and other components that cause the trough to vibrate at their inherent frequencies, which reduces energy usage and uniformly distributes vibration across the trough. Most vibrating conveyors implement some natural frequency techniques, but controlled conveyors are often specialized, but again it is difficult to generalize. There is an intensive mathematical analysis performed in creating a suitable conveyor, as each material (and even different batches of the same material) react differently to the chosen amplitude and frequency of the conveyor.

There are three main drive mechanisms used in vibrating conveyors: cranks/springs, rotating weights, and electromagnets. Crank or spring-type conveyors are what is visualized in Figure 1, where a four-bar mechanism is rotated by a motor, imparting an elastic force that causes sinusoidal motion. Rotating weights and electromagnets accomplish the same end goal but do so by using rotating eccentric weights and rotating magnetic fields, respectively. The advantages of any one drive system over another is highly variable, as all have been shown to be effective and they depend heavily on the parameters of the application and the working environment.

The vibrating conveyor is used extensively where sanitation and low maintenance are paramount; they find applications in food and chemical, rubber, foundry, processing, and more industries. They can readily work under harsh conditions where dirt, heat, and corrosive materials are present. While being resilient, they can convey fragile materials such as potato chips without crushing them and are self-cleaning by nature. They are minimally hazardous by themselves and are simple in construction. Vibrating conveyors are only limited by what they can convey, as well as their horizontal and vertical limits.

It is challenging to classify vibrating conveyors; they are most often categorized based on ultimate application or duty type, and so there are not exact subclassifications of this conveyor. It is further confounded by manufacturers, who designate their vibrating conveyors to their specific applications or designs. This article will aim to illustrate the most basic types of vibrating conveyors, to show the reader their available options for purchase, if intended.

Standard duty vibrating conveyors are built for medium to light density material, such as plastics, wood, porous rock, and the like. They are often rated with capacities ranging from 1-40 tons per hour at speeds up to 60 feet per minute and can be both modular and portable, depending upon needs. These conveyors typically have a long lifetime and experience little to no wear, which makes them a reliable and safe option for moving aggregate. They find uses in food and chemical processing, manufacturing, plastics, and many more applications.

Heavy-duty vibrating conveyors are rated to move heavier, more unwieldy materials that require high power and speed, and are typically used for rock, metal, and large volumes of heavy products. They have capacities exceeding 500 tons per hour with speeds up to 90 feet per minute and are typically installed units that require specific foundation supports such as dampers, dashpots, stands, and more. Heavy-duty conveyors are often controlled via motors and require increased power requirements than standard duty vibrating conveyors. They find uses in foundries, large manufacturing, lumber, rubber, and other largescale applications.

While not dissimilar from the functionality of other types of vibrating conveyors, the vibratory feeder is distinguished based on its function, namely, to uniformly feed materials into another device. These feeders are most useful for continuous weighing applications where certain volume rates are needed and where other feeder types cannot be used. Besides the model above in Figure 5, vibratory feeders are also used in a bowl arrangement to convey oddly shaped small parts such as screws, rings, and more in an orderly fashion. They find applications in the chemical, food, hardware, and manufacturing industries in various roles.

Among different manufacturers, the term oscillating conveyor will sometimes appear. Oscillating conveyors are sometimes described as being a specific type of vibrating conveyor wherein they operate using a relatively low frequency and a larger amplitude of motion than would typically be employed with a vibrating conveyer6. As a result, oscillating conveyors are used to bulk materials such as in the timber industry or waste management/recycling industry. For example, these conveyors may be used to transport wooden scraps from an upstream system and send these to a discharge point. When contrasted with vibrating conveyors that operate at lower amplitudes and higher frequencies, the motion or movement of the material is gentler with a vibrating conveyor than with an oscillating conveyor. In quarrying applications, oscillating conveyors are sometimes referred to as jump conveyors and are called grasshopper conveyors in hard rock mining applications7.

Be aware, however, that there are other suppliers and manufacturers of conveyors that do not make a specific distinction between the terms oscillating conveyors and vibrating conveyors using these terms synonymously. So it would appear that there is no uniform agreement as to how these two terms are defined and differ from one another (see sources 3, 8, and 9 below).

As previously explained, vibrating material handling equipment encompasses many machines and applications. This poses an issue when specifying one for use, as the available options and variations can be daunting. This article will provide some useful specifications that can be brought to most suppliers that will help determine a good vibrating conveyor choice.

Understand what the conveyor will move, how much of it must be moved, and at what speed to specify the desired load capacity and pieces per minute. These values will give your supplier a good idea of the general size, shape, and duty rating of the right conveyor. If you are unsure of these values, your supplier can help determine the right capacity and speed for your given application.

Determine the span that the aggregate must traverse, how wide it should be, and how much vibration it will take to move the material. For example, if boulders are being conveyed a long distance, it will naturally require a wider trough and a larger drive. These ideas will further inform what kind of vibrating conveyor will be best suited and can determine the right drive and power requirements needed for your project.

These conveyors are typically low maintenance and passive, but control can be added if these conveyors will be a part of a larger control system. If control is not needed, there are many passive options that are proven to be effective. Also, determine any special requirements such as hazard protection, containment/sterile components, and/or foundational damping. These considerations, along with any others that are important, should be given to your supplier to help them help you find the best options.

This article presented an understanding of what vibrating conveyors are and how they work. For more information on related products, consult ourother guidesor visit theThomas Supplier Discovery Platformto locate potential sources of supply or view details on specific products.

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vibrating conveyors - vibrotech engineering

vibrating conveyors - vibrotech engineering

The flexibility of our technical department allows making the design of this type of machines, according to the needs of the customers.The machines are subjected to different quality controls exceeding the highest demands in terms of heavy construction and reliability.

henan mining machinery and equipment manufacturer - how to adjust stroke on a vibrating screen

henan mining machinery and equipment manufacturer - how to adjust stroke on a vibrating screen

M = total vibrating weight of screen ... W = Weight factor F = Efficiency factor There are ... stroke flat screen set at the correct timing, rpm, andhow to make a vibrating screen, ... how to make a vibrating screen,10 Responses to how to adjust stroke on a vibrating screen December 18th, 2013 ...

Ore beneficiation equipment, sand making equipment, crushing equipment and powder grinding equipment, which are widely used in various industries such as metallurgy, mine, chemistry, building material, coal, refractory and ceramics.

vibrating conveyors - carrier vibrating equipment, inc

vibrating conveyors - carrier vibrating equipment, inc

Our versatile conveyor units are able to convey, dry, cool, scalp, screen, quench, dewater, orient, accumulate, separate, distribute and more. Designed to meet your needs, Carrier conveyors are proven reliable and easy to maintain.

vibratory conveyors for bulk materials | general kinematics

vibratory conveyors for bulk materials | general kinematics

General Kinematics continues to perfect vibratory conveyor technology, and expand its use in thousands of bulk handling and processing applications. Today were efficiently moving and processing a wide range of materials from heavy castings to paper scrap. This includes castings, sand, foods, pharmaceuticals, scrap metals, ores, minerals, coal, ash, trash, forest products, and more, all with versatile vibrating conveyors that move materials at the volume and speed you need.

Spiral elevators offer countless benefits. When working with fragile or temperamental materials, a spiral elevators reliably smooth motion protects material integrity. This high-frequency vibrating []

Spiral elevators offer countless benefits. When working with fragile or temperamental materials, a spiral elevators reliably smooth motion protects material integrity. This high-frequency vibrating []

vibratory conveyors | general kinematics

vibratory conveyors | general kinematics

Would you push a glowing red casting onto a rubber belt? No. How about hot flowing sand onto an apron or metal belt conveyor? Only if you like to sweep. Only one technology meets the demanding environment of a hot and abrasive foundry, and that is vibratory conveyors from General Kinematics. General Kinematic conveyors are made to handle large volumes of a variety of bulk materials. Use to feed, screen, scalp, separate, blend, cool, dry, grade, or spread while conveying, from sand to casting.

Versatile vibratory conveyors from General Kinematics do more than just move materials. The inherent motion of continuously tossing and throwing material forward creates the opportunity to perform one or more processes along the way. Depending upon your application, conveyors can be engineered and constructed with custom trough designs to handle hot, heavy, and/or abrasive materials in the foundry, including sand, sprue, castings, and dross. Conveyors can be constructed using a variety of materials, including mild or abrasion-resistant steel, stainless steel, or special alloys. Special patterns, perforations, and trough thickness can also be specified to meet your application needs. Customize your conveyor to efficiently meet industry standards, company processes, or to control feed rates for your product.

SUPER-DUTY DESIGN Experience very little maintenance and downtime with the super duty design of GK vibratory conveyors. GKs durable conveyors excel in foundry applications with more safety than ever. Whether you are looking for light, medium, or heavy-duty usage, these low-maintenance machines will continue to perform to full capacity. Should something need replacing, parts are easy to find available and replace with GKs Parts team.

EFFICIENT DRIVE SYSTEM Conveyors with GKs signature coil spring drive, SYNCRO-CUSHION, require less horsepower to start the machine. Less horsepower required means a smaller motor, and a smaller motor means less electrical consumption and more energy savings. With minimal energy consumption, you can focus more on your product and less on a financial bottom line.

MINIMAL ENERGY USE GK Conveyors are designed using the principle of natural frequency. This design technique uses the harmonics of the machine to store and release energy through the spring system. This means once the machine is running, it requires almost no energy to operate. GKs consistent energy savings provides a stable solution for your business.

From the scrap yard through your shipping department, GK has a conveyor to help move your foundry materials. Choose your application below from our variety of equipment to learn more about the styles of vibratory conveyors GK can tailor and supply.

carrier vibrating equipment, inc. - process & foundry equipment

carrier vibrating equipment, inc. - process & foundry equipment

All Carrier Vibrating Equipment machinery is custom-designed to meet customer requirements. From initial design to performance testing to final installation, you can rely on Carrier to solve your processing issues.

vibratory conveyors - cox and plant

vibratory conveyors - cox and plant

Vibratory conveyors and shaker conveyors are superior to standard conveyor belts in every conceivable way. Theyre quieter, more compact, more efficient, and much easier to clean and service. With our conveyors, the tray does not need to be replaced, unlike belts which need replacing every 6 months on average. Our vibratory conveyors cost very little to own and run. Because they use far less energy, theyre variable speed, work on demand so that you can keep your production line running for much longer. You can expect to make a return on your investment within your first year of ownership and because theyre so easy to clean, you can achieve world-class hygiene standards overnight. We can build them in a variety of different lengths and materials to suit your applications and requirements.

We have defined the pros and cons of using vibratory conveyors versus belt conveyors. We know vibratory conveyors are superior to standard conveyor belts as they are quieter, more compact, more efficient, and much easier to clean and service.

We have a team of highly skilled designers who use the latest design software to create a conveyor to suit your requirements. We can build them in a variety of different lengths and materials. Whether its as a one-off conveyor or you need a full turnkey production line we can support you.

Vibratory conveyors (or shaker conveyors) are used for high-product throughputs and bulk handling applications. They are used primarily in industrious applications where a high level of hygiene is required, e.g., food production, pet food production and pharmaceuticals. They have an extensive range of uses and can be designed with an open or enclosed tray as well as a full tubular design. They are powered through e-mag coil drives and motors, and they have a variable speed to suit the product and factory requirements.

Our vibratory conveyors work by pulsing an electromagnetic drive vibrating the conveyor tray using leaf springs, transferring the product stream along the upper conveyor tray. Our linear action vibratory drives can be used for various complementary functions, including heating, cooling, grading, feeding, settling, air knife applications, vacuum extraction, weighing and packing, laning to robotic pick and place systems, to name but a few.

The majority of oure-mag vibro conveyorshave an open design rectangular pan, and our drives can be located in a variety of positions, including underslung. The leaf springs/fixtures are attached to the conveyors mounting blocks; generally, side situated for easy access. The type of leaf spring used is dependent upon the product, conveyor size and throughputs.

In most cases, vibrating conveyors can be used in place of belt conveyors for hygienic handling of products, processes, or food streams. The industries where they are most used is in food production, pet food production and pharmaceuticals, where the machinery needs to be easily cleaned with no places for bacteria to accumulate.

A vibratory conveyor uses an electromagnetic drive to vibrate the product along the conveyor to the following processing stage. A belt conveyor uses a belting type material, mechanical motor driven with all of the associated maintenance that goes with a belt conveyor system.

Belt conveyors do not disperse or settle product, and if loaded in a pyramid at one end, it will remain a pyramid whilst being transported to the end of the belt conveyor. Vibratory conveyors disperse, spread, evenfeed, align, grade into fractions, to name but a few feasible applications.

Belt conveyors have a low initial purchase cost, usually 30% lower. However, the maintenance cost is much higher as there are more parts to replace on belt conveyors. On vibro conveyors, the trays do not need to be replaced (unlike belting materials). It is usually more economical to use a vib conveyor as they have a lower cost of ownership. We have produced an entire case study on the differences here: https://www.coxandplant.com/case-study/replacing-belt-conveyors-with-vibratory-conveyors/

As the vibrating conveyor tray is formed from metal, you can then perform multiple applications on the same conveyor. A cooling conveyor cools the product on the tray as it passes from the processing stage to the next through added refrigeration integration. As the product vibrates, it is distributed across the conveyor width to form a monolayer, creating more effective and uniformed cooling.

All of our machines have an amplitude gauge on the side of the tray to enable a visual check your conveyor is performing to its specified duty. The optimum frequency setting up is in our handbook supplied with each machine, together with vodcasts on our client hangout area.

A Vibratory Multihead Conveyor is specially designed to feed a measured delivery of the product to the scale. The weigher vibro conveyors have a variable speed synchronised with the multihead to deliver the optimum delivery of products on a call on-demand principle. We call this our parent & child software.

Most common is feeding a CCW or Multihead weigher to make sure there is an even spread of produce across the scale head, so the perfect algorithm of 4/5 buckets are selected, making the weighing process even more precise.

Using our powered circular or spigot discharge vibration and synchronisation technology, we can exceed most customers specification, drastically improve your packing line in addition to the best ROI of reducing product giveaway.

Vibratory Quality Assurance Inspection Conveyors are added to the line for quality control purposes. The vibratory technology will create an even spread of product spanning the conveyor trays entire width, allowing the quality control teams to remove bad or unwanted product into the rejection channels. The channels are an integral part of the design to ensure full equally distributed movement of the product stream.

Composite Leaf springs are attached either under the pan or at the side of the conveyor tray either underslung or traditionally mounted on the solid reaction base. The leaf springs/flexures are attached on mounting blocks to the conveyor, always located for easy access should they need to be changed after 5 years plus of hard duty.

Our full range is designed based on your throughput and performance required for your business. With throughputs from 100 kilos to 35,000 kilos per hour, we have the exact offering you need for decades of outstanding, trouble-free performance.

There are many different types of vibrating conveyors as they are very versatile for a plethora of duties. With some clever proven design secrets, these can be used as grading machines, sieves, inspection conveyors, vib conveyors, metering conveyors, laning systems, settling conveyors, de-oiling conveyors, feeder vibratory conveyors and shakers. From weird and wonderful to plain and simplicity in motion, Cox & Plants team have the answer to most of the industries problems.

The main benefit of a tubular conveyor is that there is no airborne loss when the product is transported. This is particularly important if you have a potentially harmful product if inhaled or if you have an expensive granular product to minimise product giveaway. Tubular conveyors can be ATEX rated, and as they are formed using a whole stainless steel tube, enabling high levels of hygiene are easier to maintain.

Like all machinery, if it is not serviced or maintained, then they can be some issues. We have developed a set of how-to-videos for our customer base that looks at the most common faults and how to alleviate them.

As there are minimal parts on shaker conveyors, any possible issues generally arise from poor cleaning techniques or harsh chemical use. Leaf springs need to replenish the springs approximately every 5 years (dependant on conveyor usage), and this is the primary consumable, which, if ignored, will result in the vib conveyors underperforming.

Each piece we produce is tailored to that individual business, the requirements of that particular product in that specific environment, therefore buying second-hand machinery may not be beneficial for your business as it may not convey your products effectively or even be fit for purpose.

Our Dustproof conveyor is the perfect ATEX solution to alleviate issues caused by product leaching into the working environment. The tube design typically has a maximum filling capacity of approximately 50%.

Ideal for light, rounded items, particularly in the confectionery industry where sugar is used in many of the coating processes. As opposed to 90 angled sides, the rounded sides act as a self-cleaning medium that eliminates the excessive build-up of sugars as the fresh product pushes the debris along with the product flow to be sieved out as necessary before packing.

The tray of a conveyor is driven at a pre described angle, the angle depending upon the type of product being conveyed and its physical characteristics: the angle is usually 20 degrees. In operation the tray moves forward and upward and then returns to its original position. The tray propels the product forward but, since the return stroke of the tray is faster than the gravitational pull on the product, the product falls ahead of the position it occupied at the start of the cycle. As the cycle is repeated, the product moves forward in a series of short hops although to the eye it appears as a continuous uniform motion. Altering the amplitude and frequency of the vibration can vary the nature of the product flow.

The vibratory motion is obtained from an electrically driven coil box that passes impulses to the I-piece fixed to the conveyor tray. The coil box transmits impulses to the conveyor tray on the backstroke; the return stroke is obtained from the spring action of the fibreglass leaf springs.

The conveyor is designed to work at predetermined maximum amplitude, which must not be exceeded. In the unlikely event of greater amplitude being required, reference should be made to Cox & Plant Products Limited. The maximum amplitude of any given conveyor can be found marked on the label attached to the reaction base.

Cleaning can go from wiping with a clean damp cloth and drying them with a clean dry cloth at the start of every shift will be perfectly acceptable in dry and ATEX environments. At the high level deep hygiene cleaning regime, our coil drives are tested to IP 69 so even the most energetic hygienist with a 1000 psi hose spray wont cause any issues to their performance when clean down is complete.

custom vibrating conveyors & screeners - action vibratory conveyors

custom vibrating conveyors & screeners - action vibratory conveyors

Construction is robust and designed to properly integrate with the chipper spout. Material is aligned in the upstream transitional area and discharged thereafter via the contoured spout. The bolted take-out section is located immediately upstream of the spout and can be removed to help facilitate spout removal when chipper access is required.

ACTIONs high strength monolithic fiberglass conveyor sections provide a metal free area to properly isolate and protect the metal detector search coil. The metal detector scans for tramp metal and protects downstream size reduction equipment such as chippers and hogs.

Bases are individually selected, stringently aligned, and fabricated from continuous heavy-duty structural steel employing a network of integral gussets with strategically positioned reaction assemblies and lateral ties to provide the necessary rigidity. All units are tested and tuned in their entirety.

Commonly used for light duty applications, the contour spring is an attractive alternate to coil springs and constant thickness plastic springs (fiberglass leafs / slats). This specially contoured spring (thicker on the ends and thinner in the middle) is based on patented constant stress geometry to evenly distribute load along its entire length virtually eliminating failures due to high stress concentrations at each clamp bar edge. Contour composite springs are available in both balanced and unbalanced designs.

For many materials, the patented TAPER-SLOT Screen is the preferred alternate to inherently problematic classification equipment such as finger Screens, perforated screens, wire mesh screens, disc screens, and rotary trommels. Without cross wires, rods, or high wear rotating discs to catch or restrict material flow, the TAPER-SLOT SCREEN can quickly classify materials with less blinding for accurate and continuous high volume screening. All screen sections are modular, easily changeable, and available in wide range of materials.

ACTIONs compact, reliable and responsive natural frequency coil spring drive eliminates destructive force concentrations common to brute force systems, permits smooth starts and stops under varying load conditions, eliminates problems associated with cumbersome rubber compression drives, and minimizes power consumption. The drive shaft, a solid piece of alloy steel with built-in eccentricity is supported by heavy-duty self-aligning roller bearings. ACTIONs rugged coil spring drive is simple with fewer parts to minimize maintenance.

Manufactured from premium materials, torque nuts take larger, often unattainable, tensioning requirements and reduce them into manageable torques via the use of multiple jack bolts. High clamping force, quick installation, accurate, even and safe tensioning is easily obtained with only a hand torque wrench (no air required).

The ACTION industrial strength permanent magnetic trap is an economical solution for the reliable removal and retention of ferrous tramp metal in free-flowing materials. Tramp metal removal increases uptime, equipment life and safety. Often installed upstream from a metal detector, ACTIONs magnetic trap reduces labor costs and nuisance trips.

Ideal for materials that tend to stick to metallic surfaces, a flexible conveying surface is connected to the vibrating conveyor trough side-walls to form a natural catenary. During operation, the vibratory action causes the resilient conveying surface to flex thus reducing the frequency of material build-up.

The SCU protects your investment through the active management of vibratory stroke amplitude, eliminating costly problems attributable to undesirable, unnoticed, irregular, and uncontrolled operating variables. By continuously monitoring and automatically controlling stroke, a mechanically sound conveyor is maintained under all operating conditions without unexpected stroke mandated shutdowns. The SCU is an important link in centralized process automation and is ideally suited for abnormal operating conditions or when conveyors are inaccessible.

Modular conveyor sections are properly aligned at the factory (pan, base, & balancer) with bolted connections for quick and easy installation. Since field welding between sections is not required, valuable installation time is saved.

Generously sized troughs can be furnished in mild, abrasion resistant, stainless, or special alloy steel and configured in a wide variety of widths, depths, lengths, shapes, and thicknesses. In addition to standard designs, special arrangements are available for abrasive, corrosive, high temperature, or sanitary applications.

Constructed from pure, high grade alloy spring steel, each spring is centerless-ground, shot peened, stress relieved, inspected for material flaws, and painted for corrosion resistance. In accordance with strict design criteria, reaction springs are strategically and uniformly positioned with application specific attack angles. Operating stress on all ACTION components is exceptionally low.

Conveyors may be horizontal, inclined, declined, or a combination thereof. Properly engineered structural supports meet specific elevation requirements and allow for easy clean up beneath the conveyor.

Generously applied to help guarantee proper material tracking, each solid arm is fitted with precision-machined bushings to command straight-line motion, absorb impact loads, and provide lubrication-free articulation. ACTIONs torsional bushings provide high fatigue life with rubber in compression and shear. Other notable features include universally serrated inner sleeves, interchangeability, and inner sleeve bonding for maximum load bearing capacity.

Fully gusseted bolted hooding provide sealing of the conveying deck and may be equipped with custom inlets, flexible boot connections, inspection doors or windows, and quick-release clamps for easy removal.

An assortment of dynamic balancing systems, both compensating and non-compensating, are utilized to minimize foundation costs and the transfer of unwanted vibrations to foundations, supporting structures, and surrounding equipment. Balanced vibrating conveyors are the correct choice for elevated and suspended applications.

The in-feed cantilevered and flared section allows for an input that isnt in-line and creates additional below trough space to accommodate existing equipment or structures. This feature also provides the ability to field-shorten the overall conveyor length to achieve the necessary fit.

Under Shredder Conveyor View Picture Heavy Duty Vibratory Conveyors for Frack Sand View Picture Chipper In-Feed Conveyor with Metal Detector for Sawmill View Picture Seed Screening Conveyor View Picture Unbalanced Vibratory Conveyors at Sawmill View Picture Edger & Re-Saw Vibratory Conveyors for Sawmill View Picture Severe Duty Load Conveyor for C&D View Picture Hooded Conveyor w/ Stainless Steel Discharge and Crossbelt Magnetic Separator for Electronic Scrap View Picture Whole Log Chipper In-Feed Conveyor for Sawmill View Picture Shredder Discharge Conveyor View Picture Furnace Infeed Conveyor - Foundry View Picture Chip Screening Conveyor with side discharge for Sawmill View Picture Chipper In-Feed Conveyor for Sharp Chain Slabs & Lily Pads View Picture Conveyor for Bottom Ash View Picture Bark Transfer Conveyor for Sawmill View Picture Conveyor with Over/Under Metal Detector System View Picture

vibrating conveyors - sawmill and log processing machinery - optimil

vibrating conveyors - sawmill and log processing machinery - optimil

EDEM vibrating conveyors are used around the world to convey, sort, and screen materials for many different industries, including Wood Processing, Food Processing, Recycling, Pulp & Paper, Engineered Wood and Foundries. Vibrating Conveyors provide a more even flow of material than can be achieved with belt conveyors. In addition, our Metal Detectors and Magnet Traps enable us to screen out undesirable materials from the production process.

EDEM manufactured by Optimil Machinery Inc. and sold around the world through Distributors and Engineering Consultants, who are aware of the unique capabilities and the quality and support offered to each customer. Our goal is to work with each customer to meet their specific conveying needs. With over 1000 vibrating conveyors in operation around the world, we have the experience to solve your conveying challenges.

The heart of every EDEM Medium, Heavy and Extra Heavy duty vibrating conveyor is our rugged coil spring/eccentric shaft drive assembly. While simple in design, our coil springs are noted for their outstanding performance, and the unique EDEM design has the lowest horsepower requirement of any drive on the market today. Power is provided by a premium, TEFC electric motor and standard V-Belt drive. Each conveyor is custom designed and engineered to suit the customers exact requirements.

Suitable for screening difficult materials such as pin chips, sawdust from chips, OSB furnish, strand board furnish etc. Finger screens can separate anything from small trimblocks from larger blocks to sawdust from pin chips.

Our Patented Magnet Trap is used to remove smaller pieces of iron and steel (tramp metal) before they reach the Metal Detector. The system is only shut down to remove the larger pieces. The result is increased productivity and the elimination of damage caused by attempts to alleviate shutdowns when the operator reduces the sensitivity of the Metal Detector.

Contact Optimil Machinery Inc. to learn exactly how we can optimize your system to produce the best conveying line possible. There are many options to ensure you acquire the best choice for your business and Optimil can help you navigate that decision! Weve been a lead producer of conveyors since 1995 and continue to provide the best service to clients around the world.

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