electromechanical pan feeders | jvi vibratory equipment

electromechanical pan feeders | jvi vibratory equipment

JVI Electromechanical Vibratory Pan Feeders are heavy-duty, time-tested performers in bulk material handling. Designed for discharging hoppers and conveying material up to 30 feet, electromechanical pan feeders are used across a wide variety of industries to reliably and consistently feed material at desired feed rates. Every JVI electromechanical feeder is designed specifically for the application and work envelope requirements.

From the type and amount of material being fed to the environmental conditions of the operating location, each application comes with its own unique challenges. The JVI engineering team works closely with our customers to provide completely custom solutions designed to handle their exact material and environmental conditions.

The JVI engineering team excels at designing new feeders to be retrofitted into your current process. This means you get all the benefits of a new higher performing feeder without the costs associated with having to redesign your current process.

Cut down engineering costs and ensure an easier installation by adding an integrated chute work package to your feeder. Incorporated to the top of the feeder the chute work enables easy bolt on installation to storage vessels. The integrated chute work supports the feeder and also acts as a transition mechanism for controlling headloads, ensuring proper material flow from the vessel to the downstream process.

JVI electromechanical feeders utilize single mass technology in which the feeder is driven by two electromechanical unbalanced motors, or exciter drives, mounted directly to the feeder body, also known as the saddle. The single mass technology eliminates the need for exciter springs or natural frequency tuning for generating the required peak to peak movement of two mass feeders that are typically found in the North American market. The single mass feeders rugged design enables it to provide a long and reliable service life.

By engineering a simple design with the fewest moving parts possible, JVI can manufacture pan feeders that keep working even in the harshest industrial environments. JVIs single mass design eliminates the exciter springs, v-belt drives, and sheaves used in two-mass vibratory feeders which require regular maintenance and replacement.

JVI single mass feeders do not require tuning to provide the vibration necessary to keep material moving. Mechanical failures and tuning issues caused by sticking material, high headloads, low headloads, or no material present are not an issue.

When operated with a standard variable frequency drive (VFD), the feed rate from the JVI electromechanical vibratory pan feeder can be continuously adjusted in real time to meet the changing dynamics of the industrial process. This allows for the production process to be automated by having sensors down the production line that communicate with the VFD and adjusting the feed rate as necessary. This provides the optimal amount of dry bulk material for downstream equipment (Crushers, Screens, etc.), keeping the production process running smoothly.

Based in Houston, TX, JVIs state of the art vibratory feeders and material handling equipment provide low maintenance, accurate feeding solutions for a wide range of dry bulk material processing applications. JVIs dedicated in-house engineering team incorporates years of proven design experience, stringent manufacturing procedures and extensive process knowledge to result in quality products that meet the exact requirements and specifications of the application.

vibratory feeders emf electromechanical vibratory feeder | cleveland vibrator

vibratory feeders emf electromechanical vibratory feeder | cleveland vibrator

The Cleveland Vibrator's model EMF utilizes twin rotary electric vibrator drives which are available in four speeds for medium to heavy-duty applications. These drives all produce a linear motion that provides smooth, uniform, volumetric flow which is fully adjustable. Units are mounted horizontally, requiring no gravitational assistance for product conveying. The continuous duty rated vibratory motors are the only moving parts, ensuring a lower cost of maintenance than other mechanically driven feeders. Common Applications Include: Controlling feed of bulk materials, parts or scrap from bins, hoppers and conveyors into production or melt down processes Benefits of the EMF Electromechanical Feeder Include: Rugged and low maintenance design ensure low cost over long product life Improved production rates and product quality Faster, more streamlined production lines Features and options of the EMF Electromechanical Feeder include: Isolators with support base limits noise levels Controls for vibration intensity, force and frequency Continuous duty, dust tight vibratory motors are constructed for long-life and easy maintenance and replacement Tray design options include dust-tight covers, sight ports or full enclosure available Product contact surface material options include stainless steel, UHMW plastic lining and water cooled heat exchangers See this product in action on our YouTube Channel or request a quote now.

how do electromagnetic vibratory feeder works mp elettronica

how do electromagnetic vibratory feeder works mp elettronica

Vibration is a is a mechanical phenomenon that is used in the manufacturing field to orient and select various types of pieces. For this reason, vibratory feeders are part of numerous processes such as transport, dosing and packaging of different industry: pharma, automotive and food just to name a few.

No matter the size, all these systems, including electromagnetic feeder, work on the same principle: they moves product by making the feeder vibrate.The pieces in the feeder, when it start to vibrate, move in a series of small hops. This series of hops create a flow, a constant motion of pieces.The most common devices used in this niche are vibratory bowl feeder, design to orient the parts to a specific orientation, and linear feeder, horizontal conveying of components.

For example, in a linear vibrating feeder we have a system composed of a base unit, coil, elastic springs, magnet, and a tray.The tray is connected to the base unit by elastic springs, they allow the movement between the two, and thanks to this movements the pieces move.The coil attracts and releases the magnet connected to the tray, generating the relative movement between the base unit and the feeder tray.

The vibration of an electromagnetic feeder is generated as the alternating electrical current moves back and forward through the wires of the coil.As the current moves in one direction, the coil attracts the magnet and adds tension to the springs. When the current switches direction the magnet is released, and the potential energy stored as tension in the springs is used to move the tray.When this process is repeated at high frequency, a continuous flow of pieces is created.

MP Elettronica was established more than 30 years ago in Italy and since 1998 the quality management system of the Company is certified ISO 9001:2015. The company is based in Milan and has a local branch in Varese (Italy). Since its establishment MP Elettronica designs, engineers and manufactures controllers for electromagnetic vibrators and nowadays the company has affirmed its market leader position due to its innovative solutions and products.

browsing alldeister machine company, inc

browsing alldeister machine company, inc

Take control over high-capacity feed rates, greater productivity & lower costs-per-ton with the latest addition to our rock-solid, reliable & innovative line of screening, scalping and feeding solutions. High-profile in-feed

The HM/BHM series machine is able to meet a broad range of customer screening applications and is able to be configured with a wide variety of options to meet customer needs. Inclined screens with the mechanism located between the decks offers

Like the HM/BHM, the HT/BHT series machine is able to meet a broad range of customer screening applications and is able to be configured with a wide variety of options to meet customer needs. The HT models have the vibrating mechanism located

The double-deck HSM has the vibrating machanism located between the decks. All HS series models utilize proper depth of material bed management in combination with high G-force operation resulting in optimum separation of fine materials.

The single deck HST has the vibrating mechanism located above the deck. All HS series models utilize proper depth of material bed management in combination with high G-force operation resulting in optimum separation of fine materials.

USM inclined scalping screens are used in portable and stationary drum mix asphalt plants. They handle both virgin aggregate and RAP feeds. Many options and accessories are available including; reversible side discharge chutes,

UHS inclined screens are utilized in asphalt batch plants. Mounted atop the bins, this time tested machine withstands high temperature feeds while isolating the vibrating motion from the structure by means of a patented steel and rubber spring

BUST inclined scalping screens are used in portable and stationary drum mix asphalt plants. They handle both virgin aggregate and RAP feeds. The vibrating mechanism is located above the deck. Many options and accessories are available

Inclined XH scalpers are constructed with oversized cross members and bearings to withstand the punishment of heavy scalping applications. This series is able to incorporate a wide range of wear surfaces. The vibrating mechanisms can be

This small size, low maintenance unit is designed to fit directly beneath each storage bin discharge. Screens material prior to being mixed or can be used to scalp RAP. This unit is very versatile. The hand of drive can be changed from side to

Vibrating grizzlys typically receive the feed from pan or apron feeders and work to remove fines from heavy course feeds. Grizzlys are positioned ahead of primary crushers or can be used to size rip-rap.

Vibrating grizzly feeders combine a pan section followed by at least one section of grizzly bars. Grizzly feeders are typically positioned under a dump hopper that is fed by haul trucks or loaders. The grizzly sections act to remove

Vibrating pan feeder are used to control the feed of materials into crushers, grizzlys, and onto belts. The feeders can be horizontal or inclined up to 15 degrees for increased capacity. A wide range of liner materials and thicknesses

BF horizontal screens are utilized in asphalt batch plants. Mounted atop the bins, this time tested machine withstands high temperature feeds while isolating the vibrating motion from the structure by means of a patented steel and rubber

The triple-shaft vibrating mechanism is located between the decks and produces an elliptical throw. Designed especially to integrate into existing stationary plants or portable plants where lack of head room prevents installation of taller

The TFO-DW/BFO-DW incorporates a -3 to -5 degree reverse slope which forces the formation of a sand "cake" that acts as a filter to trap fines and as a press to squeeze out free water from a slurry feed. A 45-degree sloped media section at the

Designed especially to integrate into existing stationary plants or portable plants where lack of head room prevents installation of taller inclined screens. Proven especially efficient for washing and dewatering sand, gravel, stone, coal and

feeding with vibration case studies nettervibration

feeding with vibration case studies nettervibration

Feeding product into containers for shipping or retail packaging can take a lot of time and accuracy can be inconsistent if its done manually by workers. Conversely, afeeder assemblythat usesadjustable vibrationto move product alongyields highly accurate and far more efficient results, improving product quality and increasing throughput. Plus, product damage is minimized because vibration moves materialsmore gentlythan mechanical or manual processes.

AtNetterVibration, we produce high-quality vibration equipment engineered to perform a wide range of industrial tasks, from the feeding of products for shipping or packaging to testing products for vibration and shock tolerance. For more information on how our products can contribute to your companys profitability,call +44 1543 278981.

A major supplier of theautomotive industryis replacing his pneumatic thrust cylinders for conveying the waste parts of the punching tools by Netter conveyor systemseriesLineDrive.With the new conveyor system it will be possible to significantlyreduce the operating costs, which means that theinvestment costs will have paid off within 6 months.

The user is the worlds leading supplier in the field of acoustic and thermal management for motor vehicles. He provides innovative and cost-efficient solutions for acoustic and thermal management to increase vehicle comfort and value. During the manufacturing process of vehicle parts there are also waste parts produced in the punching tools. These waste parts fall down into troughs, from where they have to be removed to avoid clogging of the tools. Up to now long pneumatic cylinders have been used for this task. These cylinders have high air consumption, high maintenance requirement and lead to hundreds of thousands in maintenance and repair costs.

After extensive consultation with the local application technician fromNetterVibrationa punching tool was equipped with the Netter conveyor system of theseries LineDrive. Continuous accurate measurements of air consumption, maintenance works and handling prove significant benefits such as:

A Netter customer in thefood service industrywas challenged withmoving slices of cooked baconfrom a production stationinto a bin.Due to the grease on the product, it does not move easily along the surface of the conveyor. Also, food safety concerns required that the equipment be easy to clean thoroughly between batches.

The customer purchased and installed astainless steelconveyor system equipped with aNetter Series NTS pneumatic linear vibrator. Thisallowed the bacon to be moved gentlyand evenlyfrom the conveyor tray into the bin. Thestainless steel construction made it easy to clean, fulfilling the customers food safety requirements. Also, because there areno moving parts, aside from the vibrator,very little maintenance is required and downtime is minimized.

The pneumatic linear vibrators of theseries NTS are especially suitable for conveying, emptying and compacting bulk material. The vibration (sinus-shaped oscillation) is produced by a freely vibrating, self-reversing piston.

A Netter customer working withmetal boltswithout headswas using a conventional linear conveyor system to feed the boltsalong the process.With this system, the bolts would frequently become wedged between moving parts, creating a logjam as bolts accumulatedbehind the wedged pieces. This caused substantialdowntimebecause it required workers to stop the conveyor while they manually broke up the accumulation then loosened the wedged pieces.

The customer purchased abowl feedermounted with aNetter NTS 100/01 pneumatic linear vibrator, in which the bowl is supported and balanced byblade springs. Because the frequency and amplitude of theNTS 100/01are adjustable, the customer waseasily able to fine tune the settings so that the metal bolts are moved gently through the process.

The pneumatic linear vibrators of theseries NTS are especially suitable for conveying, emptying and compacting bulk material. The vibration (sinus-shaped oscillation) is produced by a freely vibrating, self-reversing piston.

Conveyor systems transferring low weight loads quick and easy to assemble with combinations of our blade springs. These include, among other things, transport chutes, conveyor troughs for dosing and sieves.

A chemical industry customer that manufactures additives for food and cosmetics faced a troublesome challenge in thatthey needed to feed product from a hopper within a tight space that was too small for a conventional conveyor system with multiple moving parts. Due to the configuration of the existing equipment, building a frame on the floor was not an option. Also, there was only room for a small angle of inclination in the space available.

The customer purchased and installed an enclosedhanging feeder equippedwith aNetter NEG 501140 electric external vibrator,suspending it from above and insulating it withcoil springs.Because both the feeder and the vibrator comprise a compact assembly, the limited space did not compromise the construction or mounting and throughput has been maximized.

Electric external vibrators of the series NEG are used whenever, for example conveyor chutes or sieves need to be driven. In addition, these devices can loosen material blockages adhesion in silos. The 3-phase NEG units run at 750, 1,000, 1,500 or 3,000 min-1with a 230/400 V, 50 Hz power supply.

A Netter customer in the tobacco industry was having workersmanually moveproduct from one production station to the next. This was aninefficient and costly process, with substantial room for human error and inconsistency in the amount of product being moved and the time it took to move it.

The customer purchased anNTK 40 pneumatic linear vibratorthatnow moves the tobacco through an enclosed tube from station to station.This has resulted in a significantreduction in costbecause it requiresless manual labor and downtime is minimized. Additionally, theprocess is faster and the product is fed with more uniformity.

The pneumatic linear vibrators of the series NTK are especially suitable for conveying and compacting bulk material, due to the completely linear vibration. The linear vibration is produced by a freely oscillating, self-reversing piston.

Conveyor systems transferring low weight loads quick and easy to assemble with combinations of our blade springs. These include, among other things, transport chutes, conveyor troughs for dosing and sieves.

A Netterfood industrycustomer working withlambs lettucewasusing a conventional belt conveyorto feed the product througha cleaning process and into a collection basket, during which the lettuce waswashed with water. Becausebelt conveyors are constructed of multiple moving partsthat include a belt made from flexible material,cleaning and dryingthe equipment between batches provedto be a difficult task.

The customer purchased and installed astainless steel feeder equippedwith anNEG 16190 S electrical vibratorto move the product through the process. They were then able to move the lettuce through the system faster and more accurately with better uniformity. Plus, because the equipment is constructed ofstainless steel, it is easier to clean and maintain. As a result, the customer was able to move more product through the process at a reduced cost.

Electric external vibrators of the series NEG S can be used wherever the surfaces are subject to particular requirements for chemical resistance. All internal components of the stainless steel vibrators of series NEG S come from the established NEG series and are proven effective in numerous applications.

syntron material handling - electromagnetic feeders

syntron material handling - electromagnetic feeders

Syntron heavy-duty electromagnetic feedersincrease bulk handling productivity with controlled high feed rates that improve cost-per-ton handling efficiency. These versatile feeders are capable of handling a variety of materials from the finest powders to large, coarse particles. They are available in ten different models with capacities ranging from 25 to 1600 tons per hour, based on dry sand weighing 100 pounds per cubic foot. Capacities vary depending on drive unit location, material characteristics, material density, trough length and width, trough liner type, feeder installation, skirt boards, and hopper transitions.*

Syntron electromagnetic feeders require minimal maintenance, as there are no mechanical parts to wear out such as cams, eccentrics, belts, and bearings, thus eliminating the need for lubrication. All movement is confined to the heavy-duty leaf springs. Electrical components, such as the coil, will provide years of service under normal operating conditions. Dust-tight drive units are standard on all models.

*Based on dry sand weighing 100 pounds per cubic foot. Capacities vary depending on material characteristics, material density, trough length and width, trough liner type, feeder installation, skirt boards, and hopper transitions.

Heavy Duty Feeder Catalog Size: 11.26 MB Format: PDF Preview

Aggregate Industry Solutions Size: 6.86 MB Format: PDF Preview

Product Directory Size: 4.90 MB Format: PDF Preview

service engineering, inc. - engnet

service engineering, inc. - engnet

Service Engineering specializes in vibratory feeder bowls, centrifugal parts handling systems,vibratory/ belt conveyor,gravity tracks, pharmaceutical feeder bowls, micro-minifeeders, rotary bowls, hopper elevators,escapements and placing mechanisms.

When it comes to multiple-part feeding applications, we engineer them to incorporate easy and quick changeover. It is 42 years experience that has taught us how to bring you the expertise, quality and reliability you deserve when integrating feeding systems into your operation. Let us design a feeding and orienting system for you.

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genius machinery co., ltd

genius machinery co., ltd

The automatic pressure monitor system is capable of non-stop operation with the pressure sensor from GEFRAN Italy. The main purpose of the pressure sensor is to send data to the indicator. The pressure is crucial for providing a consistently uniform flow through the die, and automatically warns the operator of the need to change the screens with a warning light and buzzing sound.

The molten polymer from the extruder is passed to the die head. A rotating blade cuts the hot material as it exits the die hole and falls into a water ring for cooling. The pelletizing cutter is a universal joint design. The cutter adjusts the blade automatically during operation. Final plastic pellets are in uniform size in order to be sold at a higher price and bring you more profit.

The pellets emerging from the pelletizer cutter are carried by the process water through piping to the inlet of the centrifugal dryer. The water is separated through the screens and the pellets are continuously conveyed into the upper section of the dryer where they are discharged from the resin outlet.

A valuable selection for clean materials, without preheating section for feeding device, this reduces the power consumption. The axle is made of special steel with heat treatment. More tenacity and allows the materials to be fed sequence stably and is also anti-bridging.

Genius recycling specialist team provides customized recycling systems, flexible options from sorting, feeding, degassing, filtration, to storage and packing systems. According to the clients needs, presenting a smart and reliable plant.

Force Feeding Motor : 3HP Extrusion capacity : 150~250 kg/hr Screw diameter :85 mm Main Motor : 75HP Hydraulic Screen Changer Motor : 3HP Vibrating Screener Motor : 1/4HP x 2 pcs Vibrating Screener Blower Motor : 3HP Silo Capacity : 600L

Force Feeding Motor : 5HP Extrusion capacity : 250~350 kg/hr Screw diameter :100 mm Main Motor : 125HP Hydraulic Screen Changer Motor : 3HP Vibrating Screener Motor : 1/4HP x 2 pcs Vibrating Screener Blower Motor : 7 1/2HP Silo Capacity : 600L

Force Feeding Motor : 7 1/2HP Extrusion capacity : 400~550 kg/hr Screw diameter :125 mm Main Motor : 150HP Hydraulic Screen Changer Motor : 5HP Vibrating Screener Motor : 1/4HP x 2 pcs Vibrating Screener Blower Motor : 7 1/2HP Silo Capacity : 800L

Force Feeding Motor : 7 1/2HP Extrusion capacity : 550~700 kg/hr Screw diameter :150 mm Main Motor : 200HP Hydraulic Screen Changer Motor : 7 1/2HP Vibrating Screener Motor : 1/4HP x 2 pcs Vibrating Screener Blower Motor : 10HP Silo Capacity : 800L

Force Feeding Motor : 7 1/2HP Extrusion capacity : 750~1000 kg/hr Screw diameter :175 mm Main Motor : 350HP Hydraulic Screen Changer Motor : 10HP Vibrating Screener Motor : 1/2HP x 2 pcs Vibrating Screener Blower Motor : 10HP Silo Capacity : 1000L

bulk bag unloaders | bulk material conveyors | equipment for dry solids processing | vibra screw incorporated

bulk bag unloaders | bulk material conveyors | equipment for dry solids processing | vibra screw incorporated

Developed by Vibra Screw Inc. in 1959, the Bin Activator & Bin Discharger have remained the best solution to bin flow problems. They eliminate bridging and rat holing, reduce particle segregation and promote mass flow.

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