Concrete is formed when raw materials like sand, fly ash, limestone, or clay are mixed with cement and water. There are different standards for concrete ratio depending on your needs. The list below shows different types of concretes based on your project:
The standard size of the concrete block well-known all over the globe is a 20cm width X 40cm length X 20cm height hollow concrete block. With this block, the size of the concrete block machine is determined as well. If you are interested to learn more about this subject you can read the article concrete block machine.
The concrete used for producing concrete blocks is usually normal strength concrete but there are other possibilities as well. The ratio of the raw material used to produce concrete blocks depends on your country and available raw materials. The standard ratio used for this purpose is 1to4, it means for every four units of raw materials we use one unit of cement but usually, people find the best ratio by trying different ratios and testing them on their concrete brick making machine. This is due to the different raw materials and the amount of water they may absorb for the best performance.
you need to decide about your concrete block manufacturing business plan very carefully. because it is the most important factor in this business. deciding about this issue needs consideration on a lot of factors like the country you are living in and the availability of raw materials. Different options are described below:
The process of producing concrete blocks can be totally manual. This is a very small scale business suitable only for small scale businesses. The advantage of this method is that it needs a very low budget to start the business. The disadvantage of this method compared to other methods is that it consumes a lot of time, you need more labors, your labor cost is higher, your mix ratio is not the same over time and the quality of the products will be different over time, the overall quality is also lower because the vibration power is not applied in production line and the capacity is very low. According to the market, this method is not preferred by customers anymore.
The semi-automatic method covers some of the disadvantages that the manual method has. In the semi-automatic method, a mixer and an interlocking brick machine are provided for the plant. The mixer makes the mortar preparation faster and the machine provides more than 2 blocks (at least 3 blocks) in each press. This will increase total production capacity and overall quality because of the vibration table that is mounted on the machine.
The disadvantages of this system are that the mixer and the machine are operated by an operator. Loading raw material to the mixer is also done by workers. As you can guess the number of workers won't drop considerably in this system. The other disadvantage is that you need a bigger curing area to dry your products. It is because of the manual pallet transfer system to the curing area. The pallets are delivered to the curing area one by one by handcarts.if you are interested in this type of machines you can read more about them in hollow block machine article
Your raw material is first added to the aggregate hoppers. Then the paver block machine automatically feeds the mixer with raw materials needed. The weighing system takes care of the ratio of the raw materials by weighing them and adding the exact amount based on the ratio.
Water and cement are also added to the mixer automatically. the mixer is also operated automatically. After the mortar is formed in the mixer it is delivered to the concrete block making machine. The machine which is operated by an operator starts the production of concrete blocks. Five pallets are stored on top of each other by automatic pallet collecting system then forklift comes and takes 5 pallets together to the curing area.
The number of workers needed for your site is considerably lowered in this system. The area needed for the curing area is also decreased five times.you can read more about this topic in paver block machine article
Everything is this concrete block manufacturing plant is done automatically by machines. All you need to do is to provide the site with the raw materials needed and just push the start button the plant starts the production line automatically and you just need a forklift operator to transfer the pallets to curing section.
The quality of the electrical network is important for the machine and the quality of the water is also important for product quality. If there are lots of minerals dissolved in the water it won't be suitable for the products.
You also need to consider the capacity of your machine for the future. If you have enough budget it is better to buy a bigger machine but if you are low on your budget you can use your machine in two shifts if you need higher production. below you can see a PRS-400 semi-automatic concrete block machine. for more videos, you can accessour youtube channel.
Analyzing the concrete block manufacturing business plan is very important because after you buy the machine there is no returning back. You need to consider different brands and different capacities to find the best option. Consider that some machines are cheap and low quality, buying such a machine will cause you lots of different problems. Buying also a spaceship technology machine will be too expensive for most people so the best choice is to find a high-quality machine at a reasonable price.
Bess is an organization of the Beyazli Groupof Companies. Bess has started its international business in 2007 and developed in a short time because of the high quality machines it produces, reasonable price compared to the quality and efficient aftersales system.
Are you about starting a brick manufacturing plant? If YES, heres a complete sample cement brick making plant business plan template & feasibility report you can use for FREE to get started. The rule of thumb in choosing a business to launch is to look out for a business whose products or services are needed in our everyday life. Starting a cement bricks manufacturing company can come in handy if you have the business exposure and financial requirements.
Cement bricks manufacturing business is part of the Concrete Pipe and Block industry and players in this industry primarily manufacture concrete pipes, bricks and blocks. Concrete pipes include storm sewer pipes, sanitary sewer pipes, reinforced pressure pipes, pre-stressed cylinder pressure pipes and culvert pipes.
Concrete brick and block production mainly includes structural blocks, decorative blocks and pavers, bricks and miscellaneous concrete products. Products made by this industry are heavily used in infrastructure and residential construction.
While concrete blocks are used across board, concrete pipes are especially reliant on demand from infrastructure markets such as natural gas distribution and sewage treatment. IBISWorld estimates that the industrys sustained growth had partially resulted from these key markets, which have led industry revenue to rise over the five years to 2017.
Moving forward, construction markets are expected to continue their steady growth. As a result, IBISWorld expects industry revenue to continue increasing. The Concrete Pipe and Block manufacturing industry that cement bricks manufacturing business is a part of is indeed a large industry and pretty much active in most countries of the world.
Statistics have it that in the united states of America alone, there are about 603 registered and licensed concrete pipe and block manufacturing companies scattered all across the United States responsible for employing about 24,110 people and the industry rakes in a whooping sum of $7 billion annually.
The industry is projected to enjoy 2.5 percent annual growth within 2012 and 2015. It is important to state that Cemex SA de CV and CRH PLC are the establishments with the lion shares of the available market in this industry.
Research carried out by IBISWorld shows that the Concrete Pipe and Block manufacturing industry has a medium level of market share concentration, with the three largest players generating an estimated 20.6 percent of industry revenue in 2017. The remainder of the market is captured by a large number of small and medium-scale operators that service relatively narrow geographical markets.
However, large-scale players maintain a presence across many regional markets. The report further stated that over the past five years, ownership concentration within the industry has increased due to acquisition activity in the US building materials market.
This has typically involved the acquisition of local and regional players by larger companies seeking to expand their operations, and large foreign owned manufacturing companies hoping to gain a foothold in the US market.
Over and above, the concrete pipe and block manufacturing industry is a profitable industry and it is open for any aspiring entrepreneur to come in and establish his or her business; you can choose to start on a small scale or you can choose to start on a large scale servicing a wide range of clientele in the United States market space.
Four Squares Cement Bricks, Inc. is a registered cement bricks manufacturing company that will be located in Raleigh North Carolina; in an ideal location, highly suitable for the kind of manufacturing business we want to establish. We have been able to lease a facility that is big enough (a 5 thousand square foot facility) to fit into the kind of standard cement bricks manufacturing company that we intend launching.
Four Squares Cement Bricks, Inc. will be involved in manufacturing different sizes and shapes of concrete blocks, concrete pipes, and concrete bricks. We are set to service a wide range of clientele in and around Raleigh North Carolina.
We are aware that there are several large and small cement bricks manufacturing companies all around the United States of America, which is why we spent time and resources to conduct a thorough feasibility studies and market survey so as to be well positioned in the market.
Four Squares Cement Bricks, Inc. will at all times demonstrate her commitment to sustainability, both individually and as a firm, by actively participating in our communities and integrating sustainable business practices wherever possible. We will ensure that we hold ourselves accountable to the highest standards by meeting our customers needs precisely and completely whenever they patronize our products.
Four Squares Cement Bricks, Inc. will ensure that all our customers are given first class treatment whenever they visit our factory. We have a CRM software that will enable us manage a one on one relationship with our customers no matter how large they may grow to. We will ensure that we get our customers involved when making some business decisions that will directly or indirectly affect them.
Four Squares Cement Bricks, Inc. is a family business that is owned by Fritz Humphrey and his immediate family members. Fritz Humphrey has a Degree in Civil Engineering with over 10 years of experience in the construction cum concrete pipe & block manufacturing industry, working for some of the leading brands in the United States.
Four Squares Cement Bricks, Inc. is in the concrete pipe and block manufacturing industry to service a wide range of clients and of course to make profits, which is why we will go all the way to give our clients options. We will do all that is permitted by the law of the United States to achieve our business goal, aim and ambition of starting the business.
Four Squares Cement Bricks, Inc. does not intend to start a cement bricks manufacturing business like the usual cottage business; our intention of starting a cement bricks manufacturing company is to build a standard business whose products will be exported to other countries of the world.
We will ensure that we put the right structure in place that will support the kind of growth that we have in mind while setting up the business. We will ensure that we hire people that are qualified, honest, customer centric and are ready to work to help us build a prosperous business that will benefit all the stake holders.
As a matter of fact, profit-sharing arrangement will be made available to all our senior management staff and it will be based on their performance for a period of ten years or more. In view of that, we have decided to hire qualified and competent hands to occupy the following positions;
Four Squares Cement Bricks, Inc. is in business to become one of the leading cement bricks manufacturing companies in the whole of Raleigh South Carolina and we are aware that it will take the right business concept, management and organizational structure to achieve our goal.
We are quite aware that there are several cement bricks manufacturing companies all over the United States of America and even in the same location where we intend locating ours, which is why we are following the due process of establishing a business.
We know that if a proper SWOT analysis is conducted for our business, we will be able to position our business to maximize our strength, leverage on the opportunities that will be available to us, mitigate our risks and be equipped to confront our threats.
Four Squares Cement Bricks, Inc. employed the services of an expert HR and Business Analyst with bias in manufacturing to help us conduct a thorough SWOT analysis and to help us create a Business model that will help us achieve our business goals and objectives.
Our core strength lies in the high quality of our concrete bricks, pipes and blocks, the power of our team and the state of the art cement bricks manufacturing factory that we own. We have a team of highly trained and experienced staff members that can go all the way to produce durable concrete bricks, pipes and blocks.
A major weakness that may count against us is the fact that we are a new cement bricks manufacturing company and we dont have the financial capacity to compete with multi million dollars cement bricks manufacturing companies in the United States. So also, we may not have enough cash reserve to promote our cement bricks manufacturing company the way we would want to do.
The fact that we are going to be operating our cement bricks manufacturing company in one of Raleigh South Carolina provides us with unlimited opportunities to sell our products to a large number of clients. We have been able to conduct thorough feasibility studies and market survey and we know what our potential clients will be looking for when they visit our factory; we are well positioned to take on the opportunities that will come our way.
One of the major threats that we are likely going to face is economic downturn. It is a fact that economic downturn affects purchasing/spending power. Another threat that may likely confront us is the arrival of a new cement bricks manufacturing company in same location where ours is located. So also, unfavorable government policies may also pose a threat for businesses such as ours.
If you are conversant with trends in the Concrete Pipe and Block Manufacturing industry, you will agree that the industry has benefited from improved industrial production and construction activity over the last half a decade. A close watch on industry activities reveals that the concrete pipe and block manufacturing industry was hit hard by the recent economic downturn and experienced a decline in revenue in recent time.
The concrete pipe and block manufacturing landscape has seen tremendous changes in the last 20 years; it has grown from the smaller enterprise to a more organized and far reaching factory. This trend has benefited them in such a way that they can comfortably sell their cement bricks, pipes and blocks nationally and also export them to other countries of the world.
Our target market is well defined and in view of that, we have positioned our cement bricks manufacturing company to service construction companies all around Raleigh South Carolina and every other location where we intend distributing our products. We have conducted our market research and feasibility studies and we have ideas of what our target market would be expecting from us.
A close study of the concrete pipe and block manufacturing industry reveals that the market has become much more intensely competitive over the last decade. As a matter of fact, you have to be highly creative, customer centric and proactive if you must survive in this industry.
We are aware of the stiffer competition and we are well prepared to compete favorably with other leading concrete pipe and block manufacturing companies in Raleigh South Carolina and throughout the United States and Canada. Four Squares Cement Bricks, Inc. is launching a standard cement bricks manufacturing company that will indeed become the preferred choice of residents of Raleigh South Carolina.
Having a good technical knowledge of the product, ability to control total supply on market and upstream vertical integration (ownership links) are part of our competitive advantage. Our cement bricks manufacturing company is located in an ideal property highly suitable for the kind of manufacturing company that we want to run.
One thing is certain, we will ensure that we manufacture different sizes and shapes of concrete bricks, pipes and blocks to meet international standards. One of our business goals is to make Four Squares Cement Bricks, Inc. a one stop cement bricks manufacturing company for construction cum civil engineering companies.
Lastly, our employees will be well taken care of, and their welfare package will be among the best within our category in the industry meaning that they will be more than willing to build the business with us and help deliver our set goals and achieve all our aims and objectives. We will also give good working conditions and commissions to freelance sales agents that we will recruit from time to time.
Four Squares Cement Bricks, Inc. is in business to manufacture and retail different sizes and shapes of cement bricks, pipes and blocks to clients in the United States of America and other countries of the world. We are in the concrete pipe and block manufacturing industry to maximize profits and we are going to go all the way out to ensure that we achieve or business goals and objectives.
One thing is certain when it comes to the cement bricks manufacturing business, if your factory is well located and you have good business network, you will always attract customers cum sales and that will sure translate to increase in revenue generation for the business.
We are well positioned to take on the available market in Raleigh South Carolina and we are quite optimistic that we will meet our set target of generating enough profits from our first six months of operation and grow the business and our clientele base beyond Raleigh South Carolina to other states in the United States of America and other countries of the world.
We have been able to critically examine the concrete pipe and block manufacturing industry, we have analyzed our chances in the industry and we have been able to come up with the following sales forecast. The sales projections are based on information gathered on the field and some assumptions that are peculiar to startups in the United States of America.
Below are the sales projection for Four Squares Cement Bricks, Inc., it is based on the location of our business and other factors as it relates to cement bricks manufacturing startups in the United States;
N.B: This projection is done based on what is obtainable in the industry and with the assumption that there wont be any major economic meltdown or any major competitor manufacturing or retailing same products as we do within same location. Please note that the above projection might be lower and at the same time it might be higher.
Before choosing a location for Four Squares Cement Bricks, Inc., we conducted a thorough market survey and feasibility studies in order for us to penetrate the available market in and around Raleigh South Carolina. We have detailed information and data that we were able to utilize to structure our business to attract the number of customers we want to attract per time.
We hired experts who have good understanding of the concrete pipe and block manufacturing industry to help us develop marketing strategies that will help us achieve our business goal of winning a larger percentage of the available market in Raleigh South Carolina and throughout the United States of America.
Despite the fact that our cement bricks manufacturing company is well located, we will still go ahead to intensify publicity for the business. We are going to explore all available means to promote our cement bricks manufacturing company.
Four Squares Cement Bricks, Inc. has a long term plan of opening our distribution channel in various locations all around key cities in the United States which is why we will deliberately build our brand to be well accepted in Raleigh South Carolina before venturing out.
As a matter of fact, our publicity and advertising strategy is not solely for winning customers over but to effectively communicate our brand. Here are the platforms we intend leveraging on to promote and advertise Four Squares Cement Bricks, Inc.;
Aside from quality, pricing is one of the key factors that gives leverage to a cement bricks manufacturing company, it is normal for clients to go to places where they can get cement bricks, pipes and blocks at cheaper prices which is why big players in the industry will always attract loads of clients.
We know we dont have the capacity to compete with leading cement bricks manufacturing companies in the United States, but we will ensure that the prices and quality of all the products that we manufacture are competitive with what is obtainable amongst cement bricks manufacturing companies within our level.
We are aware that there are one off cement bricks, pipes and blocks supply contracts from government works department and construction giants. We will ensure that we abide by the bidding price template for such contract.
The payment policy adopted by Four Squares Cement Bricks, Inc. is all inclusive because we are quite aware that different customers prefer different payment options as it suits them but at the same time, we will ensure that we abide by the financial rules and regulation of the United States of America.
In view of the above, we have chosen banking platforms that will enable our client make payment for the purchase of our cement bricks, pipes and blocks without any stress on their part. Our bank account numbers will be made available on our website and promotional materials.
In setting up any business, the amount or cost will depend on the approach and scale you want to undertake. If you intend to go big by renting / leasing a big facility, then you would need a good amount of capital as you would need to ensure that your employees are well taken care of, and that your facility is conducive enough for workers to be creative and productive.
This means that the start-up can either be low or high depending on your goals, vision and aspirations for your business. The tools and equipment that will be used are nearly the same cost everywhere, and any difference in prices would be minimal and can be overlooked.
Four Squares Cement Bricks, Inc. is a family business that is owned and financed by Mr. Fritz Humphrey and his immediate family members. They do not intend to welcome any external business partner which is why he has decided to restrict the sourcing of the startup capital to 3 major sources.
N.B: We have been able to generate about $200,000 (Personal savings $150,000 and soft loan from family members $50,000) and we are at the final stages of obtaining a loan facility of $350,000 from our bank. All the papers and documents have been signed and submitted, the loan has been approved and any moment from now our account will be credited with the amount.
The future of a business lies in the number of loyal customers that they have, the capacity and competence of the employees, their investment strategy and the business structure. If all of these factors are missing from a business, then it wont be too long before the business close shop.
One of our major goals of Four Squares Cement Bricks, Inc. is to build a business that will survive off its own cash flow without the need for injecting finance from external sources once the business is officially running.
We know that one of the ways of gaining approval and winning customers over is to manufacture and retail durable cement bricks, pipes and blocks a little bit cheaper than what is obtainable in the market and we are well prepared to survive on lower profit margin for a while.
Four Squares Cement Bricks, Inc. will make sure that the right foundation, structures and processes are put in place to ensure that our staff welfare are well taken of. Our companys corporate culture is designed to drive our business to greater heights and training and retraining of our workforce is at the top burner.
We know that if that is put in place, we will be able to successfully hire and retain the best hands we can get in the industry; they will be more committed to help us build the business of our dreams.
By the end of the first year the expected net profit/ earnings from sales before tax is N11,276,000 while net profit/earning after tax is N9,020,800, giving a 100.2% returns on investment (ROI) and 225.5% return on Equity (ROE). It is also expected to grow by 20% in subsequent years. This is shown by the expected earnings for the second year which gives N14,423,500 profit before tax and N 11,538,800 profit after tax generating 128% ROI and 228.5% ROE respectively.
Furthermore, the competitive edge of the business is in its ability to penetrate into the market freely, and the use of marketing strategies that will promote rapid turnover. However, it has in mind to establish two other depots in Lagos area within the next three years. This project is highly recommendable, because judging from the above profitable measures. It shows that the project offers good investment benefits which is found technically feasible, financially viable and economically desirable
A-Z Merchant Ltd mission is to become the recognized leader in its targeted local market in cement distribution, and to give customer optimum satisfaction, through its innovative, quality, and timely service delivery. PURPOSE OF THE BUSINESS PROPOSAL:
The aim of this plan is to set up . A-Z Merchant Ltd using only 55% loan from the investors and 45% equity. The plan is to liquidate the loan with the interest within the first three years. It is hoped that by this time. A-Z Merchant Ltd would have been able to generate enough fund to stand by itself. . Further expansion and diversification will be the subject of a Growth Model Plan.
A-Z Merchant Ltd was incorporated on the 6th of April 2017 with RC No 2419 and a share capital of One million Naira of one Naira per share. It is made up of six directors and shareholders. The primary object clause of the company is cement distribution to carry on business of trading, marketing, sales and distribution of general goods, such as cement and blocks, commission agents, manufacturers representatives, general suppliers and general contractors.
The company is located at Lagos, Nigeria. It was founded by Mr. AB Merchant. A-Z Merchant Ltd is a 100% Nigerian owned company engaged in providing high end user services with latest and innovative business support solutions that add value to any new or existing businesses. It is constituted of other five directors and investors.
The management will work with a strategic blueprint that identifies the needs in the market and develop solutions to meet these needs beyond the expectations of our end users using every available communication/delivery technologies.
The board of directors are made up of, Mr. AB Merchant, CD Merchant, FH Merchant, JL Merchants, MO Merchants, RS Merchant. and YZ Merchant. They are all members of the same family. The CEO, Mr. AB Merchant is the prime mover and the key officer to drive the operations of the business.
The primary revenue source for the business will come from the wholesale of Dangote cement to the general public. The Managing Director Mr. AB Merhant intends to carry out multiple strategic marketing activities that will promote the distribution business which will generate high turnover for the business. He intends to source inventories/stock from the Dangote cement factory in Abajana, Kogi State, Nigeria.
Dangote Cement is a fully integrated cement company and has projects and operations in Nigeria and 14 other African countries. Its operations include, manufacturing/ importation, packaging and distribution of cements.
The market characteristics show that there is steady demand for the commodity. Our survey also reveal that over 60% of the buyers ask for Dangote brand of cement. The fact that there is housing deficit and people are eager to have roof over their heads promotes the demand for cement. The location of this business is going to be in Lekki and later in Badagiri where there are a lot of building construction going on at all times. In fact, A-Z Merchant Ltd will sale to both retailers and direct consumers who could buy not less than 100 bags at a time.
One known fact about cement business is that it has a stable retail price which apply generally to all marketers. It is not foreseeable that a single wholesaler will be able to manipulate the price of the commodity. In such a price taker market, marketers make other marketing efforts to promote sales instead of price cut.
The long-range goal is to gain enough visibility to leverage upon so that A-Z Merchant Ltd will be able to expand with additional two warehouses in other parts of Lagos within its three years of existence.
The unique marketing approach / analysis using word of mouth, free gifts, loyalty cards, special offers will be applied. A special awareness contact marketing will be carried out by a dedicated staff within the first two months of the start-up of the business.
The present macro-economic indicators, (economy-wide trends), government economic policies and the conditions peculiar to cement trading business in Nigeria provide reasonable assurance that the assumptions are realistic and will hold. Therefore, one is assured that some of the necessary conditions for the unhindered operations of A-Z Merchant Ltd. can be guaranteed.
Start-up capital to be ready by 5th July, 2017 Every preparations to be concluded by 26th July, 2017 The business to start off 1st August 2017 Acquisition and disposal of five truck load of cement each week. Opening of two other branches within or after three years. Sales promotion activities at construction sites.
We identify cement distribution business as non-gender sensitive. What we have found out is that every human needs house to live in. We have identified that every one from the age of twenty upwards wants to own a personal house. There are five key factors that drive the demand for cement in Lagos:
Since cement business is a standard price market , that is to say, a price taker, A_Z Merchants Ltd will adopt various service delivery strategies to attract and sustain customer loyalty. These will be in the form of:
Based on the projections of A_Z Merchants Ltd above, the project has a very good chance to be financially successful. More importantly is the positive economic impact it will have in the lives of the people of Lekki and its environs.
If you are into concrete block/brick moulding business or you want to venture into the business and you need a business plan to present to an investor or to a bank or for personal use, we have developed a standard concrete block moulding business plan with 3 years financial analysis for you.
The business plan is developed to help you save money, time and energy. Why waste time and energy to write a business plan that will take a couple of months to complete yet you wont still get it right? Why not get our already developed standard concrete block moulding business plan with 3 years financial analysis and make some minor changes to suit your needs?
When you get our block manufacturing business plan with 3 years analysis, what you need to do is to change the name, contact details, company details, founders details and other info to suit your need and present it to anyone (bank, investor, grant competition etc).
NOTE: if you dont like a kind of already developed business plan (generic) and you need a tailored and a unique business plan to be developed for your business, kindly click here to check the different packages we have.
The standard block moulding business plan is in MS words so that you can easily make changes while the 3 years financial analysis is done in excel so that you can also make changes including the budget.
The 3 years financial includes startup cost, fixed monthly expenses, cash flow, income statements, balance sheets, sales projections, breakeven analysis, salaries and wages, ratio among other analysis.
This standard concrete block making business plan with 3 years financial analysis should cost you N20,000, but you are not going to give you for that amount. But for today and for a limited time, we will give you for OnlyN7,000.
I want to say a big thank you for the business plan you sent. The plan is rich and detailed and professionally developed as explained on your web page. In fact the plan worth more than price. I have gone through the financial template and I have made some changes to suit my needs and would present it to my banker next. Am I going to present it together with the financial template or should I only present the business plan?
I have gone through the financial template and I have made some changes to suit my needs and would present it to my banker next. Am I going to present it together with the financial template or should I only present the business plan?
UtibeEtim.com is a platform that focuses on promoting entrepreneurship as a viable career option and a solution to unemployment for young Nigerians and Africans which in turn create wealth and economic development. Utibe Etim develops business plans, feasibility studies, web development, social media marketing just to mention a few. Unique and inspiring articles are shared on UtibeEtim.com and tips on business and technology too. You can connect with us onFacebook Business pageor Twitter:@Twitteror Phone: 07031542324 or or contact me on info(at)utibeetim.com or utibeman(@)gmail.com
There are various types of bricks such as Common Burnt Clay Bricks, Sand Lime Bricks (Calcium Silicate Bricks), Concrete Bricks, Fly ash Clay Bricks, Fire Clay Bricks, and the Hollow Brick, the latest technology in bricks segment.
Hollow bricks have an important role in the modern building industry. Hollow bricks are cost-effective. In addition, these bricks are the better alternative to burnt clay bricks by virtue of several reasons.
Cement concrete hollow bricks are modern construction materials. Nowadays, these bricks hold an important position in all construction like residential, commercial, and industrial building constructions.
Concrete hollow bricks are substitutes for conventional bricks and stones in building construction. They are lighter than bricks, easier to place, and also confer economics in foundation cost and consumption of cement.
As a startup entrepreneur first, you need to decide the ownership pattern of your business. Register your business accordingly with ROC (Register Of Companies). Obtain Trade License from the local authority. Apply for Pan Card and open a current bank account.
You may register your business as SSI Unit also. If you want to avail of finance, then it is advisable to prepare a customized project report. In addition, apply for GST Registration. It is advisable to obtain a No Objection Certificate from the Pollution Control Board.
In hollow bricks manufacturing raw materials are cement, stone chips 0.5, sand, and stone dust. Moreover, you can procure the raw material from the nearby districts and from other states. Ordinary Portland cement is the cementing material used in cement concrete hollow blocks.
First of all, mix the cement, stone chips, sand, etc in the ratio of 1:6 or 1:12. This mixture is put in the vibrator machine. This is then poured into the desired size mold. After 24 hours of drying, put the blocks in the water tank for curing.
As per Indian Standard specifications, the combined aggregate content in the concrete mix used for making hollow blocks should not be more than 6 parts to 1 part by volume of Portland cement. If this ratio is taken in terms of weight basis this may average approximately 1:7
The objective of the thorough mixing of aggregates, cement, and water is to ensure that the cement-water paste completely covers the surface of the aggregates. All the raw materials including water are collected in a concrete mixer, which is rotated for about 1 minute.
The purpose of compacting is to fill all air pockets with concrete as a wholewithout movement of free water through the concrete. Excessive compactionwould result in the formation of water pockets or layers with higher water contentand poor quality of the product.
Hollow blocks removed from the mold are protected until they are sufficiently hardened to permit handling without damage. This may take about 24 hours in a shelter away from the sun and winds. The hollow blocks thus hardened are cured in a curing yard to permit complete moisturization for at least 21 days.
Concrete shrinks slightly with the loss of moisture. It is, therefore, essential that aftercuring is over, the blocks should be allowed to dry out gradually. You can dry it out normally in shade or you can use drying machines.
Broadly you can establish hollow bricks making projects in two ways. One is by setting a semi-automatic plant with different machinery. Another one is by setting fully automatic hollow bricks-making machines.
For a semi-automatic plant, you will need to have machinery such as a Hydraulically operated concrete block making machine with quadruple vibrators, Concrete mixer, Platform electronic weighing scale, Water dosing pump, Ram, and molds, Curing beds, etc.
Fully automatic hollow brick machines are also available. With these types of machines, you can get 10000-12000 production output per hour. These are generally costly and different raw materials can be used to make different types of hollow bricks.
These types of machines have PLC automatic control systems, interactive user interface, the control system, security configuration logic control, production procedures, and fault diagnosis display. Automatic hollow bricks machine price starts from Rupees 3 Lakh onward.
IS 2185 (Part 1): 2005 Indian Standard: Concrete Masonry Units Specification (Part 1) Hollow and Solid Concrete Blocks (Third Revision) The above standard specifies requirements for these parameters: dimensions, grades of hollow blocks, blocks density, compression strength, water absorption, drying shrinkage, and moisture movement. However, the quality of the hollow bricks must be as per customer demand.
Concrete Fabricators is a company that provides services for concrete fabrication, utilizing formwork, laying foundations, concrete placement, and excavation. The company has worked on several projects in the Norman and Southwestern Oklahoma areas, and plans to bid on contracts for commercial concrete projects at all levels throughout the state.
The company plans to develop into the leading formwork-services provider for reinforced concrete in the state. This means always having the best and most efficient facilities, processes, and people. To achieve this, Concrete Fabricators will invest in ways that will pay off in competitive advantages for its customers, such as structural plan review, including pre-job conferencing upon request, equipment, and a full line of forming, reinforcing, and aftermarket products. The company has developed a client evaluation form to gather feedback from our clients. The ultimate goal is to meet these needs and better the company.
The biggest concern within the concrete work industry is the health and safety of its employees. Concrete Fabricators has made safety its number one concern; our employees and our customers expect to be safe on the job. The company has recognized the need to keep taking steps to develop a comprehensive infrastructure designed to make us not just a company with a safety policy, but a safe company.
Concrete fabricators participates in the concrete work industry. This includes special trade contractors primarily engaged in concrete work, including portland cement and asphalt. Companies in this industry generated total annual sales of approximately $21 million, with an average sales per establishment of $.7 million. Establishments that are primarily engaged in manufacturing portland cement concrete generated sales of approximately $19 million, with an average sales per establishment of $6.5 million.
The first few days of starting up this business will be occupied with researching the market to help you understand it, seeking for finance and how to save cost but still achieve more, looking for ways to contact some already established manufacturers.
Convincing these manufacturers to probably invest in your new business or convincing them to work with you may be difficult as a startup manufacturer, nevertheless hard work, commitment and determination would definitely guarantee you success in your business.
You need to put into consideration that a partnership should have mutual benefits for the parties involved. Although it will be difficult to partner with top notch manufacturing companies, your proposal should be quite catchy and convincing to compel such companies to partner with you.
As a manufacturer you should try by all means to avoid mistakes because this top business requires a lot of time and money. At the beginning of this simple business, you must avoid mistakes because the mistakes made at the beginning tell a great deal at the end. But mistakes are to be learnt from, the ability to pick up a mistake and improve upon it, guarantees for success.
Finding out what is entails in general will help you understand the clothing manufacturing business. It is through research that you will identify your prospective customers and manufacturers as well as create a small manufacturing business plan template and software to use.
I know you should by all means give the best in your services, but the truth is that there is always completion and having more than one partner will help build your experience which will be to your advantage.
You need to find out if there is a license required in your country to run your low cost business or certification, then you need to take care of these and then you can began to rent or build, buy equipment and employ your staff.
Your team determines your success in managing manufacturing business opportunities. The number of staff is not a determinant for success but you should try to build a cordial relationship with your customers. This awards you the opportunity to have firsthand relationship with your clients, giving you the opportunity to provide the requirements of your clients and know what areas you need to concentrate more to be able to meet the needs of your customers.
There are a few laws that could help you in establishing a successful manufacturing business. James Womack and Daniel have outline some laws that serve as guidelines in starting a low budget manufacturing business, they are referred to as the manufacturer flow these rules include: 1. Flow of raw material. 2. Flow of operators. 3. Flow of machines.
This rule suggests that you observe the work capacity of your staff, and this will help you with statistics and understanding even the easiest home manufacturing business in general. And also helping you care for a present.
A manufacturing business is quite lucrative but quite expensive if offered for sale. Although it requires so much time and commitment it is always worth the while at the end of everything hereby making all the efforts put into it worth it by all standards.Get in Touch with Mechanic