A full line of crushing and screening plants and systems designed for the most challenging applications like processing concrete with the toughest, high-volume steel rebar, with ease. Processing the most abrasive hard rock without equipment fatigue. Tough enough to work for these applications, powerful enough to work for you, no matter what youre crushing.
Eagle Crusher knows the demands you face every day on the job site. Thats why we consistently lead the industry in new product innovations. Explore whats new in our lineup of heavy-duty crushing and screening plants and systems.
Eagle Crusher started as a family business with a rich heritage going back more than 100 years. Eagle is still a family-owned business today, operating from that same rich heritage. A heritage that puts customers first, and treats you like youre one of the family, with unsurpassed service and support, long after the sale, to make your job easier and your business more profitable.
You wont find more expert purchasing advice or better financing programs than with our Eagle Crusher financing team. Same-day quotes. 100% financing with qualified credit. Flexible payment options. Competitive terms and conditions.
Jaw crushers are a great tool for a variety of developmental projects. If you want to meet deadlines faster than ever before, you should look into buying these tools. In recent times, jaw crushers with exceptionally high capacity have become available through many major suppliers. Hence, heres everything you need to know about jaw crusher capacity.
Power requirements play a large role in jaw crusher capacity. Youll notice that crushers that consume large amounts of power will have greater capacity than those that consume less energy. Of course, higher energy consumption comes at a cost. Lots of businesses that use crushers with high capacity have to pay higher monthly energy fees. However, lots of companies find that using jaw crushers that have great capacities is well worth the increase in monthly variable costs.
Jaw crushers with large capacities can complete projects at much faster rates than other comparable tools. Project completion times are an important metric to use when judging the efficiency of your operations. Hence, using tools that can lower your average completion times can help you expand and grow your business. You should consider buying jaw crushers that are known for having exceptional capacity when seeking to improve fundamental business metrics.
Many popular jaw crushers currently available vary dramatically in price. As mentioned, crushers with better capacities tend to be on the higher end of the price spectrum. However, youll notice that some sellers charge the same amount for these crushers regardless of efficiency metrics. You should always conduct extensive price comparisons when looking to buy these tools. Sometimes, youll find out that the supplier you were originally thinking of buying these tools from is overcharging.
In the short term, jaw crushers with great capacities can quickly improve the financial outlook of your operations. The rate at which you finish projects will improve drastically, leading to lots of better financial projections. However, you must be careful to sustain these improvements, otherwise you risk disappointing investors and shareholders. Whenever upgrading tools such as jaw crushers, you should also improve other aspects of your business to ensure that business growth is centered on fundamental changes to how you conduct operations.
Depending on the location of your jaw crusher machine manufacturer, you might notice differences in jaw crusher capacity. Some countries are well known for being home to crusher manufacturers that are leading the market with highly efficient tools. On the other hand, other countries are known for producing cheap crushers that dont meet the highest standards. You will have to judge which manufacturers are best for your company, given your current project needs and desires.
Regardless of the capacity featured on various brands of jaw crushers, you should avoid manufacturers and models that have bad reputations. Some manufacturers place all their efforts into making a crusher that has great capacity, while neglecting to improve other aspects of the asset. Thankfully, lots of individuals in the industry are quite vocal about their experiences with jaw crusher brands. Look into what others are saying to avoid untrustworthy suppliers and producers of these crushers.
Jaw Crusher Manufacturers & Suppliers : TradeIndia.com is one-stop source for buying the best Jaw Crusher online from verified suppliers, dealers, manufacturers & exporters. You can choose from a range of Jaw Crusher including Waste Crusher, Laboratory Jaw Crusher, Single Toggle Jaw Crusher & more.
Jaw Crusher is used in metallurgy, chemical and construction material production industry for all types of rock, ores & mineral crushing. It is manufactured using best quality mild steel and cast iron. It consists of a motor that regulates the up and down movement of its jaw for crushing purpose. It consists of ergonomically developed fly wheel, shaft, upper edge plate, lower edge plate, tension rod and toggle plate. Jaw Crusher is available in various shapes, designs, sizes and dimensions.Jaw Crusher Feature:a. Overload protection functionb. Long working lifec. Flexible designd. Corrosion Resistante. Low Power Consumptionf. Convenient replacement method of its damaged partsg. Trouble free operationJaw Crusher applications:i. Construction materialsii. Mineralogy and metallurgyiii. Ceramics and glass, materialsiv. Research and environmental analysisTradeindia provide a huge database of Jaw crushers manufacturers who are able to offer Jaw crushers to reduce large rocks into smaller rocks, gravel, or rock dust. Ensures finer gradations, the crushers provided by them are manufactured by our technical experts with the utilization of supreme grade components and latest techniques to meet the global industry standards.If you want to buy these Jaw Crushers, you can go through the online catalogs of the provided Jaw crushers Manufacturers and select the best among them or directly send multiple business inquiries to the above listed companies via e-mail, SMS or "Call Me Free".
Jaw Crusher is used in metallurgy, chemical and construction material production industry for all types of rock, ores & mineral crushing. It is manufactured using best quality mild steel and cast iron. It consists of a motor that regulates the up and down movement of its jaw for crushing purpose. It consists of ergonomically developed fly wheel, shaft, upper edge plate, lower edge plate, tension rod and toggle plate. Jaw Crusher is available in various shapes, designs, sizes and dimensions.Jaw Crusher Feature:
iv. Research and environmental analysisTradeindia provide a huge database of Jaw crushers manufacturers who are able to offer Jaw crushers to reduce large rocks into smaller rocks, gravel, or rock dust. Ensures finer gradations, the crushers provided by them are manufactured by our technical experts with the utilization of supreme grade components and latest techniques to meet the global industry standards.If you want to buy these Jaw Crushers, you can go through the online catalogs of the provided Jaw crushers Manufacturers and select the best among them or directly send multiple business inquiries to the above listed companies via e-mail, SMS or "Call Me Free".
The design of the machines and the fully hydraulic installations with the hydrostatic drive are simply more reliable than the electric in this application. The machines handle the material perfectly and flawlessly. My experience so far is amazing, Rockster offers great products and excellent support behind. Materials being produced is exactly what I was looking for, I receive nothing but compliments on the materials I am producing
We feel that Austrian engineers are really honest. Wolfgang Kormann explained in detail how the machine could be beneficial to us and it is true. We are so flexible in terms of processing different aggregates and the material we produce with our crusher is of high value. We do also like the fact that the return belt can be turned aside, and we can make another fraction, as well as the fine side belt that can be pulled off.
Rockster crushers helped fill the void in the fleet as we didnt have a closed circuit machine capable of producing spec material, and the fact that the machine can be switched from jaw to impactor made it an even easier decision for our company. The unique design of the Duplex system allowed us to get maximum utilization of the machine, as it can be used in various application from virgin stone to recycled asphalt and concrete.
Rockster is always looking for experienced dealers with motivated sales and service staff. If you have contacts to agreggate processing plants, road building companies, quarry operators, etc. do not hesitate to contact us.
Jaw Crushers are used to reduce the sizeof many different types of materials in many applications. The Jaw Crusher was first introduced by Eli Whitney Blake in 1858 as a double-toggle Jaw Crusher. Introduced in 1906, McLanahans Universal Jaw Crusher was one of the first modern era overhead eccentric Jaw Crushers. On the overhead eccentric style Jaw Crusher, the moving swing jaw is suspended on the eccentric shaft with heavy-duty double roll spherical roller bearings.
The swing jaw undergoes two types of motion: one is a swing motion toward the opposite chamber side (called a stationary jaw die due to theaction of a toggle plate), and the second is a vertical movement due to the rotation of the eccentric. These combined motions compress and push the material through the crushing chamber at a predetermined size.
More than 110 years of engineering and customer service experience keep customers running to McLanahan tomeet their production goals. McLanahan Jaw Crushers are proudly made in the USA and have imperial designs. With our grass roots design coupled with listening to customer needs for product enhancement over the years, McLanahan offers traditional hydraulic-shim adjustment Jaw Crushers as well asH-Series Jaw Crushers that featurehydraulic discharge setting adjustment, adjust-on-the-fly chamber clearing in the event the site loses power (once power is restored) and hydraulic relief for overload events with auto-reset.
Whether the traditional hydraulic-shim adjustment or the H-Series Jaw Crushers, both machines have an aggressive nip angle that providesconsistent crushing throughout the entire crushing chamber, which leads to increased production and less downtime on maintenance.
A Jaw Crusher uses compressive force for breaking material. This mechanical pressure is achieved by the crusher'stwo jaws dies, one of which is stationary and the other is movable. These two vertical manganese jaw dies create a V-shaped cavity called the crushing chamber, where the top of the crushing chamber is larger than the bottom. Jaw Crushers are sized by the top opening of the crushing chamber. For example, a 32 x 54 Jaw Crusher measures 32" from jaw die to jaw dieat the top opening or gape opening and54 across the width of the two jaw dies.
The narrower bottom opening of the crushing chamber is used to size the discharge material. A toggle plate and tension rods hold the pitman tight near the bottom of the moving swing jaw. The toggle plate is designed to perform like a fuse and protect the crusher in the event that an uncrushable materialenters the crushing chamber. As a rule, Jaw Crushers have a 6:1 or 8:1 ratio for crushing material. Still using the 32 x 54 Jaw Crusher example, the top size of thefeed entering the crushing chamber has to follow the F80 rule that 80% of the top size feed material is smaller than the gape opening. Using the F80 rule with the 32 x 54 Jaw Crusher, the32 gape opening equals a26 top sized feed, and with the 6:1 ratio of reduction, the discharge setting would be around 4.
Since the crushing of the material is not performed in one stroke of the eccentric shaft, massive weighted flywheels are attached to the eccentric shaft andpowered by a motor. The flywheels transfer the inertia required to crush thematerial until it passes the discharge opening.
While Jaw Crushers are mostly used as the first stage of material reduction in systems that may use several crushers to complete the circuit, the Jaw Crusher has also been used as a second-stage crushing unit. Depending on the application requirements, Jaw Crushers can be used in stationary, wheeled portable and track-mounted locations. The Jaw Crusher is well suited for a variety of applications, including rock quarries, sand and gravel, mining, construction and demolitionrecycling, construction aggregates, road and railway construction, metallurgy, water conservancy and chemical industry.
F100 is the maximum gape opening on a Jaw Crusher. F80 is the feed size to the Jaw Crusher, calculated by taking 80 times the gape opening divided by 100. P80 is the percent passing the closed side setting in tph.
A best practice, if possible, is to blend the material arriving from the source. This will ensure a constant and well-graded feed to the crushing chamber. In turn, this will produce a steady rate of tph andpromote inter-particle crushing that helps break any flat or elongated material. It also aids in equal work hardening the manganese jaw dies and prolonging the life of the jaw dies.
Usually a Jaw Crusher is in an open circuit, but it can be used in a close circuit if the return load is not greater than 20% of the total feed and the raw feed is free of fines smaller than the closed side setting.
Efficiency can be defined by the ratio of the work done by a machine to the energy supplied to it. To apply what this means to your crusher, in your reduction process you are producing exactly the sizes your market is demanding. In the past, quarries produced a range of single-size aggregate products up to 40 mm in size. However, the trend for highly specified aggregate has meant that products have become increasingly finer. Currently, many quarries do not produce significant quantities of aggregate coarser than 20 mm; it is not unusual for material coarser than 10 mm to be stockpiled for further crushing.Get in Touch with Mechanic