our story and milestones achieved | ultratech

our story and milestones achieved | ultratech

Merger of cement business of Century Textiles & Industries Ltd with UltraTech Cement. UltraTech becomes the first cement company globally to have more than 100 MTPA capacity in a single country outside of China. Cement Capacity: 116.75 MTPA

Successfully raised US$ 400 million in the form of sustainability-linked bonds. UltraTech is the first company in India and the second company in Asia to issue dollar-based sustainability linked bonds.

Merger of cement business of Century Textiles & Industries Ltd with UltraTech Cement. UltraTech becomes the first cement company globally to have more than 100 MTPA capacity in a single country outside of China. Cement Capacity: 116.75 MTPA

Successfully raised US$ 400 million in the form of sustainability-linked bonds. UltraTech is the first company in India and the second company in Asia to issue dollar-based sustainability linked bonds.

UltraTech is 3rd largest cement company globally (excluding China) November - Acquired cement business of Binani Cement (6.25 MTPA) Capacity: 102.75 MTPA Cement unit commissioned in Dhar (3.5 MTPA) Capacity 96.5 MTPA

Merger of cement business of Century Textiles & Industries Ltd with UltraTech Cement. UltraTech becomes the first cement company globally to have more than 100 MTPA capacity in a single country outside of China. Cement Capacity: 116.75 MTPA

Successfully raised US$ 400 million in the form of sustainability-linked bonds. UltraTech is the first company in India and the second company in Asia to issue dollar-based sustainability linked bonds.

birla shakti

birla shakti

KIL Cement Division is an award-winning cement manufacturer and is one of the nation's largest producers to provide high quality products and reliable services to our clients and communities throughout India. Discover our manufacturing footprint, products, innovation methods, portfolio and our philosophies along the way.

Founded in 1969, Birla Shakti is one of the global leaders in cement technology. Besides being a leading supplier of cement and aggregates, we also offer consulting, research, trading, engineering and other services to complement our customers business needs. Our headquarters is in India and we have production sites in several parts of the country.

Under the cement division of Kesoram Industries Limited, Birla Shakti manufactures and sells cement. We are widely recognised for our quality, strength and technology, which has enabled us to build strong working relationships and gain the trust of our customers and builders. As a mark of our quality management best practices, we have been certified an ISO 9001 company.

Birla Shakti has two cement manufacturing plants located at Sedam, Karnataka (the "Vasavadatta Cement Plant") and Basantnagar, Andhra Pradesh (the "Kesoram Cement Plant"). Our cement business has been in operation for over 40 years, catering to the regional demands predoimnently in Karnataka, Andhra Pradesh and Maharashtra. Our plants are strategically located near our leased limestone deposits in the states of Karnataka and Andhra Pradesh. Presently, we have a combined total installed capacity of 7.25 million MT.

Create long-term value for our stakeholders through passionate commitment to excellence, by being customer focused, bringing total employee involvement, disciplined and innovative management process to drive sustained competitive advantage

Each of our milestones reflected in the timeline is a reflection of our passion, dedication and persistence in Total Productivity Maintenance (TPM). And in this short period of time, we at Kesoram Cement and Vasavadatta Cement have grown from strength to strength emerging as leaders of the cement industry.

Cement is a binder thats used to produce concrete. There are various types of cement for use in different applications. The properties of cement can also be varied through additives. Find out more about how we make our cement.

We are constantly finding innovative ways to improve our cement production process to better deliver solutions and products. The reason is simple: we believe in creating value and addressing our clients needs in todays ever-changing business climate. Our goal is to be the industry leader in innovation and technology, and contribute to building livable urban landscapes.

Special emphasis is placed on Research & Development facilities to reduce thermal, electrical energy and overall CO2 emissions. Each division of Birla Shakti has a well-equipped, advanced R&D department to pursue product and process improvements related to that division, as well as monitor thermal and electrical energy efficiency. Each R&D department is staffed with around 20 highly qualified researchers.

Infrastructure, growth, discipline and integrity our business is built on these very essentials. As an ISO 9001, 14001, 18001 and 50001 company, we take care of the land and the community through the entire cycle of cement manufacturing use from mining to clinkerisation.

One of the main reasons for our tremendous success in the Indian market has been our reach across the nine highly industrialised states of Andhra Pradesh, Maharastra, Karnataka, Goa, Kerela, Madhya Pradesh, Telangana, Chattisgarh and Tamil Nadu.

Our dealer network in the trade segment comprises 2,000+ strong and loyal dealers across the territories. Most of these dealers have been associated with us for the last 35 years. This strong bond empowers us with the confidence and ability to grow further in this segment.

The key to sustaining economic growth lies in our belief, where we value our employees and their families, the environment we do business in, our esteemed customers, as well as the local communities we are surrounded by. We are convinced that social progress should be shared and enjoyed by all that KIL Cement Division is connected to. Learn more about how we are making this a reality.

At Birla Shakti, we are constantly exploring new technologies and initiatives to conserve the environment we work and live in. Being a responsible managed firm, we aspire to exceed market expectations across all sustainability issues and go beyond legal compliance to proactively reduce our environmental impacts.

Our plant generates both hazardous and non-hazardous waste during the manufacturing of cement. Major waste include used oil, used battery, MS scrap, PP burst bags, alumina fire brick, overburden in mine, etc.

However, we make constant efforts to recycle and reuse the waste generated out of our own operations and waste generated by other industries like pharma. Only waste that cannot be utilised effectively is being disposed off.

In managing our waste output, we are also utilising waste generated in other industries as alternative fuel for our manufacturing plants. We have a tie-up with the government of Goa to procure waste which will be used as alternate fuel input.

Concurrently, we are the first in India to install Hot Disc technology to help utilise and manage waste. Presently, we recycle and reuse Plastic waste, Carbon black powder, PU and upper cutting waste, shredded tyres /rubber chips, Municipal solid waste.

Co-processing in cement kiln perforce provides high temperature and long residence condition during the operation and is an effective technology for the management of hazardous waste in an environmentally friendly and safe manner.

It fully absorbs the energy and material value of the waste without any harmful emissions. Co-processing in cement kiln ranks higher in the waste management hierarchy as compared to other disposal options such as incineration and landfill.

Unlike incineration and landfill, co- processing does not leave behind any residue that might have harmful impact on the environment. Thus, co-processing is an ecologically sustainable solution for waste management.

Fresh water is a scarce resource and its alarming depletion in Gulbarga and Basant Naagr has led to our increased focus on effective water management through conservation, reduction in leakage or wastage and recycling & reuse.

We strive to spread awareness on conserving water in our operations and families of employees, by implementing a number of water harvesting and recycling and reuse projects, so as to minimise the consumption of fresh water.

Furthermore, the sump developed in the mine pit is utilised for storage of rain water for later use in the process during lean period. The amount of rainwater collected depends on the rainfall, as well as the catchment area, where the water will be diverted to the mine pit (Sump).

For this purpose, garland drains are cut around the quarry on the higher profile of the land to channel rainwater from the catchment area. This water is then directed to the mine pit by opening the drain at desirable places. The mine sump has been developed to a capacity of 40,00,000 m3.

We meet almost all our water requirements from ground water sources. However, we have also implemented initiatives for replenishing ground water through our water harvesting structures built at various locations within the plant premises, as well as in the vicinity of the manufacturing facilities.

To create a sustainable environment for our business and the community, we have designated a green belt development site at our plants for afforestation. So far, a total of 14,91,807 samplings have been planted and harvested.

Currently, the total area for afforestation at our plants is 860 acres within the plant, mine and colony premises. Our efforts in driving environmental conservation projects such as this reinforce our philosophy of sustainable development and caring for the community.

Underpinning life at Company is the Division Vision our statement of the company culture, which both informs and describes our behaviour. Development activities revolve around the under-privileged community that lives in the immediate vicinity of our cement plants.

The range of our activities begins with extending educational and medical facilities and goes on to cover vocational guidance and supporting employment-oriented and income-generation projects like agriculture, animal husbandry, cottage industries by developing local skills, using local raw materials and helping create marketing outlets. These are the key areas that we endeavour to make a difference in.

Each factory has a medical centre with full-fledged doctors and the latest basic equipment. Mobile medical services are provided in the vicinity and regular medical camps are held to eradicate diseases, offer medical help, treatment and preventive care.

We foster learning and knowledge through formal schools. Education is imparted not only to children of employees but also to children from rural areas, who do not have access to any medium of information or education.

Our schools maintain high standards and are open to other children of the vicinity. These schools are often the preferred centres of learning in the district and adjoining areas. Our goal is to give everyone a chance at having an education.

We are encouraging the development of human capital by expanding human capabilities through skills development and vocational training, as well as by promoting excellence in indentified cultural fields. To achieve our objective, there is a dedicated training and development team that operates solely on such development intiatives.

Thank you for your interest in our company and products. If youre working on a media article, marketing collaterals, etc. and require high resolution images listed on this page, please select the images you required and request below.

Kesoram Industries Limited (Cement Division) offers employment opportunities in a wide range of functions. The recruitment process is fair and transparent, with adequate opportunities for suitable candidates both internally and from outside.

Recruitment is a continuous process in KIL Cement Division. We regularly hold interviews in principal cities of south and west India. In other cases, applicants are invited for specific vacancies announced through advertisements in leading newspapers or announced in this website.

Birla Shakti Cement, Division of Kesoram Industries Limited Unit: Vasavadatta Cement, Factory PO: Sedam Dist: Gulbarga Karnataka - 585222 Tel No.: +918441-276005/277403 Fax : +918441-276139 Email : [email protected] Birla Shakti Cement, Division of Kesoram Industries Limited Unit: Kesoram Cement, Factory PO: Basantnagar Dist: Peddapalli Telengana - 505187 Tel No.: +918728-228152/228252/228121/228129 Fax : +918728-228160/228444 Email : [email protected] SOLAPUR PACKING PLANT Plot No T3-MIDC Chincholi Industrial Area Taluka - Mohal Dist: Solapur Maharashtra - 413255

Plot No T3-MIDC Chincholi Industrial Area Taluka - Mohal Dist: Solapur Maharashtra - 413255

Cement Division Unit of Kesoram Industries Limited 44/A, Ground Floor, Bharath Apartments, Fair Field Layout, Race Course Road, Bangalore - 560001, Karnataka

jsw concrete is established in mumbai with its first unit

jsw concrete is established in mumbai with its first unit

JSW Cement, a part of US$12bnn JSW Group, has announced its entry into ready-mix concretebusiness under the brand name 'JSW Concrete'. It has set up its first production unit in Chembur, Mumbai, and has plans to expand the business to other locations.

grinding cylpebs

grinding cylpebs

Our automatic production line for the grinding cylpebs is the unique. With stable quality, high production efficiency, high hardness, wear-resistant, the volumetric hardness of the grinding cylpebs is between 60-63HRC,the breakage is less than 0.5%. The organization of the grinding cylpebs is compact, the hardness is constant from the inner to the surface. Now has extensively used in the cement industry, the wear rate is about 30g-60g per Ton cement.

Grinding Cylpebs are made from low-alloy chilled cast iron. The molten metal leaves the furnace at approximately 1500 C and is transferred to a continuous casting machine where the selected size Cylpebs are created; by changing the moulds the full range of cylindrical media can be manufactured via one simple process. The Cylpebs are demoulded while still red hot and placed in a cooling section for several hours to relieve internal stress. Solidification takes place in seconds and is formed from the external surface inward to the centre of the media. It has been claimed that this manufacturing process contributes to the cost effectiveness of the media, by being more efficient and requiring less energy than the conventional forging method.

Because of their cylindrical geometry, Cylpebs have greater surface area and higher bulk density compared with balls of similar mass and size. Cylpebs of equal diameter and length have 14.5% greater surface area than balls of the same mass, and 9% higher bulk density than steel balls, or 12% higher than cast balls. As a result, for a given charge volume, about 25% more grinding media surface area is available for size reduction when charged with Cylpebs, but the mill would also draw more power.

cement grinding unit | cement grinding plant | epc project

cement grinding unit | cement grinding plant | epc project

Cement grinding unit, or called cement grinding plant, is an individual grinding plant in the finished cement production. The new-type cement grinding units adopt pre-grinding technology. The cement grinding units not only reduce the particles of feeding materials, but also help to produce cracks and flaws inside the particles, which largely increase production capacity of cement mill, reduce the energy consumption.

The cement grinding machine includes cementdryer, cement ball mill, cement roller press, powder selecting machine, conveyor and other cement equipment. We can provide scheme design for free according to the requirements of users, and offer appropriate equipment to ensure smooth production with less investment and high profit.

The cement grinding process include the admixture crushing, cement batching station, pre-crushing, high and fine powder grinding, fine powder separation, dust treatment, automatic control and other technologies. The finished cement can meet the requirement for high yield, high quality and energy saving.

As a professional EPC project provider, we have the ability to provide the custom-design solutions to cement manufacturing for every client. Our solution covers all stages including equipment installation, operation, production, maintenance, we will send technicians to guide training, until the customer is satisfied.

For the structure, of the cement mill, we adopts the advanced obstructing equipment for internal powder, add the activated device to the fine grinding chamber, and there is the special grate plate at the end of the cement mill, which can reduce the size of the grinding medium, greatly improve the grinding efficiency, and achieve the purpose of high output and low energy consumption.

The cement grinding unit has advantages of simple structure, strong controllability, and easy to operate or maintain. The discharge concentration is less than 50mg/Nm3, lower than the discharge standard, and protect the environment of the production site effectively.

The production process overcomes the disadvantages of traditional equipment. The fineness of product is easy to be adjusted, apply for different requirement of fineness. The equipment also has advantages of large heat dissipation area and low temperature inside mill. The finished product of new-type cement grinding unit has high quality and large capacity.

As for the layout, the cement grinding unit is built near the sales market of cement. The most of cement admixture is the industrial residue, and cement grinding plant can greatly consume the industrial residues like slag, fly ash, slag, coal gangue. So the cement grinding unit brings green benefits well.

Traditional cement factories belong to high-pollution and high-energy consumption industries and do not meet the goals of energy conservation and consumption reduction in the development of modern industry. Cement grinding unit is a key link in cement plant. To achieve energy saving and consumption reduction in the cement industry, we must proceed from the cement grinding unit. Through a series of research and analysis, the following seven methods can effectively reduce the energy consumption of cement grinding plant.

Make full use of various industrial waste slags, such as blast furnace slag, steel slag, fly ash, and burned coal gangue. These waste slags are treated at high temperature and help to improve the performance of cement. At the same time, it also reduces the particle size of the grinding material, which can reduce the power consumption per unit product.

Under the fixed process conditions, when the 45m sieve residue and specific surface area of cement are controlled at a reasonable level, particles below 3m and above 45m can be limited, so as to obtain good cement performance and lower production costs. Compared with other methods, this fineness control method has the advantages of simple operation and effective control. As long as a sample is taken for a sieve analysis test and specific surface area determination, it can provide a basis for the operation of the cement mill.

In the cement grinding process, a small amount of admixture is added to eliminate the adhesion and aggregation of the fine powder, accelerate the grinding speed of the material, improve the grinding efficiency, and also increase the content of 3-30m by 10-20%, which is conducive to the high-quality, energy-saving and high-yield of cement ball mill. Such additives are collectively referred to as grinding aids. In most cases, the use of grinding aids can increase the output of the cement ball mill without changing the cement production process, the purpose of improving the quality of cement production line, reducing costs, and producing green high-performance environmentally friendly cement can be achieved.

In the cement production process, the use of new technologies and processes can greatly reduce energy consumption, save investment, and achieve economic benefits. Such as multi-point feeding, multi-point retrieving, circulating grinding process; extruder combined grinding process, etc. At the same time, we must vigorously promote to use energy-saving cement grinding equipment. For example, instead of traditional cement ball mills, select new type cement vertical mills, trapezoidal mills, and other energy-saving cement grinding equipment.

At present, these two measures are the main reform directions for the cement mill optimization. The following effects can be achieved: the output is increased by 30% -60%, the power consumption is reduced by 25% -40%, and the power consumption per ton of cement is reduced by 8-12kWh. It can effectively increase the strength of cement. Generally speaking, the strength of cement can be increased by more than 5MPa.

Frequency conversion technology is one of the energy-saving technologies. This technology can help some auxiliary equipment in cement plant to save energy, such as fans, batching metering, and variable-speed equipment. At the same time, it also meets the characteristics of low-speed operation and large starting torque of the cement ball mill and realizes the continuous adjustment of the running speed of the cement ball mill. There is no inrush current when the motor starts, the starting distance is sufficient, and the protection function is perfect. Ensure the quality of process control and save maintenance costs.

The use of low-voltage motor full-phase control technology, it has the advantage of automatically adjusting the output power of the motor when the load is lightly loaded and heavily loaded so that the motor can save electricity by 15% at the time. Adopt a green lighting system, through these technical measures, greatly improve the power factor, reduce the reactive power demand, and reduce the loss of active power.

In general, correctly coordinating the relationship between quality, output, and the energy consumption is the basic way for cement grinding to save energy and reduce consumption. Traditional cement mills have low energy utilization rate and do a lot of useless work. The energy-saving technology should be the basic task of transforming the cement grinding process, and all these need to be established on the basis of a certain quality index control. To achieve a reasonable particle ratio of cement materials, it should meet the gradation requirements of performance, and add an appropriate amount of industrial waste residue.

making your cement grinding plant energy saving | cement grinding unit

making your cement grinding plant energy saving | cement grinding unit

With the development of economy, cement is more and more widely used. However, the problem of high energy consumption in the cement production process has always troubled cement manufacturers. How to reduce cement production energy consumption and improve production efficiency has become an increasingly concerning problem.

Raw material preparation, clinker calcination, and cement grinding are three processes for cement manufacturing. In order to reduce transportation costs, enterprises usually set up cement clinker production lines near the mining area and cement grinding plants around the sales market. Cement grinding plant is the last station in the cement production line. Its power consumption accounts for 65% 75% of the whole cement plant. Therefore, reducing the energy consumption in the cement grinding process is of great significance for energy conservation and emission reduction of the cement manufacturing plant.

At present, some small and medium-sized cement plants still adopt traditional cement ball mill to grind cement. While both traditional ball mill and cement separator have the disadvantages of high energy consumption and low capacity. Although some enterprises have used the new dry production process, there are still problems in the grinding process. For example:

At present, some cement production enterprises are still using traditional cement mills. It greatly reduces the production efficiency, increases the production cost, and affects the quality of cement products. If you want to upgrade your current cement grinding plant to achieve the purpose of energy-saving and profit increase, the most direct way is to carry out a technical transformation on traditional cement mills or replace a batch of new energy-saving grinding equipment, such as the cement vertical mill grinding system, new type cement ball mill grinding system, cement roller press, new type cement separator, etc. They all have the characteristics of high automation, energy-saving, and high output, which can greatly improve the production efficiency and quality of the cement grinding plant.

The application of new technology in cement grinding unit can greatly reduce energy-saving investment and obtain maximum economic benefits, such as the multipoint loading and multipoint unloading technology, cement roller press combined grinding technology, etc. Of course, we believe that, with the development, more and more advanced grinding technologies will be applied in cement grinding units in the future to help cement enterprises maximize their benefits.

It is an important measure to improve the working efficiency of the cement mill by setting a pre-grinding machine before it to reduce the material particle size (material particle size before entering the grinding mill < 10mm). In this way, the power consumption of the cement mill is reduced and the particle size of cement products is concentrated in the range of 3-32m. Cement roller press is a kind of pre-grinding equipment commonly used in cement grinding plants. It has advanced working principles and reasonable structure, features high reliability, less mechanical failure, large crushing ratio, high efficiency, and low power consumption. In order to reduce the power consumption of cement grinding plants, the application of cement pre-grinding equipment is worthy of promotion.

Grinding aid can eliminate the phenomenon of material caking and material attachment to grinding media and lining plate during the cement grinding process. It effectively improves the grinding environment and efficiency, as well as reduces energy consumption. In addition to that, we should also take measures to strengthen the ventilation in the cement mill, reduce the temperature of clinker and the temperature inside the mill.

The motor power of cement equipment is generally large. This will not only increase the start-up load, but also lead to voltage fluctuation of the power supply line, resulting in a poor quality of power supply, and ultimately increase the power consumption. Therefore, the sequence of the cement production process should be arranged reasonably. The first is grinding, the second is packaging, and the last is raw material preparation. Besides, the interval among them should be 15-20min to ensure voltage stability.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

cement plant, cement equipment | cement plant manufacturer | agico

cement plant, cement equipment | cement plant manufacturer | agico

Cement plant is necessary for cement production, mainly consist of a series of cement equipment apply for preparation of cement raw materials, clinker production, and finished cement production, such as cement mill, cement crusher, rotary kiln, cement roller press, cement dryer, clinker cooler, cement silo, and related cement plant equipment. AGICO CEMENT is a cement plant manufacturer who owns ability to manufacture cement equipment and provide EPC turnkey project for cement plant.

AGICO Cement is a cement plant manufacturer with production capacity of 30,000 tons of equipments and structure parts and 20,000 tons of casting parts.own production equipment of 8m Vertical Lathe, 10m gear rolling machine, 8m Gantry milling machine, 200mm floor-type boring and milling machine,1203200mm bending machine, 150t crane and 40t electric furnace.

cement grinding unit - clinker grinder | agico cement

cement grinding unit - clinker grinder | agico cement

The cement grinding unit manufactured by our company merges drying, grinding, powder classifying, dust collecting and cement packing into a single. It can not only grind cement clinker but also process cement admixture, such as gypsum, fly ash, furnace slag, coal gangue, etc., realizing a stable, high-quality and automated cement production. Unlike the cement production line, the cement grinding plant is usually established around the sales market, which saves a lot of transportation costs. At the same time, it absorbs industrial waste from the cities around because most of the mixed materials in the cement grinding are industrial wastes. It completely complies with the requirement of energy conservation and emissions reduction, meanwhile, brings you rich benefits. According to different requirements of cement production, AGICO provides the cement grinding unit with different capacity and equipped machines. Each customer can have their ideal cement grinding plant here.

The cement grinding unit adopts the pre-grinding technology. On the one hand, it reduces the particle size of materials before the formal grinding, on the other hand, it causes the cracks and defects inside the particles to greatly improve the output and reduce the energy consumption of the cement grinding mill. Cement grinding process mainly includes the mixed materials crushing, material batching, pre-grinding, fine grinding, powder classification, dust collecting, automatic control, and other technologies, making cement production high yield and high quality, in line with the requirements of energy-saving and emission reduction.

After the clinker, limestone and gypsum are weighed and mixed in a certain proportion by the belt weigher, they will be sent into the pre-grinding system by the belt conveyor and elevator. Then the ground materials and the weighed fly ash will be further ground in the ball mill grinding system. The powder concentrator set behind the grinding system has an effect of returning the coarse powder that does not meet the specifications to the ball mill for regrinding. The fine powder will be sent to the finished product elevator through the conveying chute and finally enter the cement silo. During these processes, the gas discharged from the ball mill will be purified by the dust collector and discharged into the atmosphere by the air blower. The collected fine powder will be directly sent into the cement silo.

We add the activation device in the fine grinding chamber, and a special grate plate at the end of the grinding mill. Besides, we reduce the size of the grinding medium, which greatly improves the grinding efficiency, realizing high output and low energy consumption.

This grinding plant overcomes the shortcomings that equipment temperature is not easy to control, the product quality is not stable, the energy consumption is large, and the thermal efficiency is low. With the same granularity of finished products, the output is increased by 30% compared with other processes, and the energy consumption in production is reduced by about 15%.

AGICO provides EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the cement grinding unit but also includes the grinding unit design, onsite installation, real-time commissioning, equipment operation training and usual spare parts service.

AGICO Cement has large manufacture workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in this cement grinding unit. Besides, we have more than 20 years of production and sales experience, the products are exported to all over the world, therefore, we can ensure the timely and safe delivery, reducing the time cost of customers.

Customization is the most basic service our company provides for each customer. We will design the cement grinding plant according to customers specific needs, such as capacity, cement standard, construction environment, etc. Every customer will get their satisfied plant here.

This cement grinding plant is equipped with advanced dust collector to strictly control dust emission and noise pollution, realizing the reuse of resources, so you dont need to worry about the environmental issue.

The dust collector is the equipment widely used in the grain industry, chemical industry, cement industry, etc. It is a device for separating dust from the flue gas, and also one of the essential devices in large production lines. AGICO provides the long bag pulse jet filter, electrostatic precipitator and the air box pulse jet bag filter. They all have the advantages of small size, large air volume, compact structure, and reliable use.

Belt conveyor is the conveying equipment with large capacity, low cost, simple structure, and convenient maintenance. The conveyor belt moves according to the friction transmission principle, which is suitable for conveying powder, granular and small pieces of materials with bulk density less than 1.67t/msuch as coal, gravel, sand, cement, fertilizer, food and so on, being widely used in coal, cement, chemical and other industries.

The cement ball mill can be used for open-circuit grinding, and also for closed-circuit circulation grinding which is composed of the powder concentrator and ball mill. It has the characteristics of strong adaptability, continuous production, large crushing ratio and easy adjustment of the product fineness. As the cement plant equipment, cement ball mill can not only produce cement by dry method or wet method but also make grinding and drying simultaneously.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

cement grinding

cement grinding

The principle of Grate Dischargegrinding is nearly universally adapted in the cement grinding industry. Grate Discharge Ball Mills are the rule rather than the exception. Rod Mills for raw and finish grinding begin to enter the picture. Larger and larger diameter mills become common. Lengths tend to shorten. Cementgrinding using Grate Discharge principles developed in the ore milling industry applied to the cement industry. This experience plus the years of manufacturing know how unquestionably qualify Grate Discharge grindingfor the Cement Industry.

This phase of grinding may be either the wet or dry process, the end product going to a kiln. Material ground consists of limestone, cement rock, marl or marine shells along with secondary materials usually shale or clay. A typical raw mix consists of 75-85% limestone, 12-25% shale, the balance consisting of silica or quartzite and iron oxide. Exact proportioning is dependent upon their chemical properties before and after calcining to cement clinker. For good kiln practice the grind required is 88-92% 200 mesh for standard cement, 99%-200 mesh for high early. Uniform kiln feed size helps reduce tendency to form kiln rings.

Wet grinding is generally more efficient and permits a balanced feed direct to the grinding mill since a thorough mixing takes place during comminution. Since dust is not prevalent this hazard is eliminated and a cleaner plant results. More efficient classification is possible although due to high dilutions thickeners are required to provide about 65% solids for kiln feed. Where low cost fuel is available, the extra heat required during calcining, to drive off water, is actually less costly than resorting to less efficient dry grinding.

Improvements in air separators and more efficient dust collecting systems have minimised some of these problems to a point where present day costs become closely parallel. Only close economic study can determine which process should be used.

Clinker, the discharge product from the kiln, is partially cooled and broken or crushed to about 1 as feed to finish mills. Fineness of grind is dependent upon the type of cement to be produced. Since fineness of grind falls below standard screen size accuracy, fineness of grind is determined by use of a Wagner Turbidometer. Desired grind then is expressed for example as 1750 Wagner. Another determination is by air permeability surface area method termed Blaine. For close approximation and comparison the two have the following arbitrary relation Wagner = Blaine 1.75. An indication of Wagner in terms of mesh sizes is provided in the following table:

cement-grinding-plant

cement-grinding-plant

Description The cement grinding station with an annual output of 1 million tons adopts the technology of separately grinding clinker and slag, among which the clinker grinding adopts the combined grinding process composed of two 4.2m 13m cement mills. The production process of the grinding station is stable, achieving the goal of high quality, high yield and low consumption.

This 500,000t/y cement grinding station is constructed in Russia. Jiangsu Pengfei Groupundertakes the construction of this cement grinding line from Star River Industrial Development Co., Ltd. which is in the Economic Cooperation Zone of Heihe City in Heilongjiang Province. Pengfei is responsible for the process design of the whole project.

This 2,000,000 t/y cement grinding station or cement grinding machine could serve concrete mixing plants and concrete pipe pile factories. It could also be used in industrial construction project and civil construction project. Jiangsu Pengfei Group provides complete project plan and process equipment. It is an independent and complete cement production line including cement grinding, bulk packaging, and packaging and delivering.

Pengfei Group provides the complete project plan of this 1000000 tons/year slag powder production line. We also manufacture process equipment of this production line. We adopt a close circuit grinding system consist of 1400450 roller press, 3.813m ball mill, and 0-SEPA3000 separator. We set six1018m powder storage silos for this slag powder processing equipment. The total storage capacity is 6000 tons. We have four 220 m3/min oil-free lubricating air compressors to provide compressed air. Compressed air is dried and purified by dryer and water oil separator.

cement equipment in cement plant | agico cement plant manufacturers

cement equipment in cement plant | agico cement plant manufacturers

AGICO GROUP is located in Henan, China. Our company was founded in 1997, with the registered capital of 81.34 million RMB. It covers an area of 660000m2 and has a construction area of 30000 m2. In 2004, we passed the ISO9001 certification and enjoyed the self-management right of import and export. Meanwhile, as a member of the enterprise technology center, we have complete means of design, test, detection, and measurement. In addition, we own welding, mechanical processing, assembly, and other modern processing equipment and the complete manufacturing system.

Cement is the most widely used material in the construction industry. It is a very crucial ingredient because only cement is capable to increase the viscosity of concrete and make buildings have a sturdy structure. In cement plants, cement manufacturing needs to go through the following six processes:

In the process of cement manufacturing, all the raw materials need to be first broken into proper size by a cement crusher. Then they will be stored in the pre-homogenized storage yard. After they are mixed evenly according to a certain proportion and stored in the silo, they will be sent into the cement raw mill for further grinding. Before raw meals finish the calcination in the cement kiln, their partial decomposition in the preheater is an indispensable stage.This process improves production efficiency and reduces heat consumption. After that, the formal calcination will take place in the cement kiln. Since the temperature of the clinker is very high, we usually use a cement cooler to cool it down to the normal temperature so that the clinker can be further processed. However, the calcined clinker particle has an irregular shape, so we need to adopt the cement mill to make clinker reach a qualified fineness of cement products. After all the above processes are completed, the cement will be packaged and sent to its destination.

AGICO is a leading cement equipment manufacturer in China, supporting high-quality cement kilns, cement mills, cement crushers, industrial dust collectors, conveying equipment and other machines that needed in the cement plant. We offer the customization, installation, commissioning and operation training service of our cement equipment. AGICO is your trustworthy partner!

Cement mill is the equipment used in the raw material grinding and clinker grinding process. Its main function is to grind raw meal and cement clinker into an appropriate size to meet the qualified fineness.

AGICO provides EPC turnkey projects and various professional equipment for cement production line, stone crushing plant, cement grinding unit, fly ash processing plant, and VSK cement plant. In addition, we also offer the cement plant upgrade and retrofit service according to customers specific needs.

The stone crushing plant is mainly composed of the primary crusher, secondary crusher, belt conveyor, etc. AGICO offers plant designs that suitable for different sites and tailored to customers budgets.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

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