cold rolling grinding | tenova

cold rolling grinding | tenova

Heavy, Medium and Light Duty Fully Automatic CNC Roll Grinders assure superb performance in terms of tolerance and Surface finishing of all type of rolls, high reliability and internationally patented measuring and control devices.

With the co-brand FAVRETTO by Pomini, Pomini Tenova makes, sales and provide service for three ranges of portal surface grinding machines: guideways portal, rotary table and linear motion guides grinding machines.

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precision roll grinding | prg: precision roll grinders inc

precision roll grinding | prg: precision roll grinders inc

A Letter From Our President. During the current situation with the COVID-19 virus, Precision Roll Grinders remains open for business to meet all of our customers roll servicing needs. The health and safety of our employees, as well as our customers and partners, is of primary concern. We are monitoring the COVID-19 situation very closely, taking appropriate health measures, and are confident we can abide by locally imposed policies while continuing to seamlessly support and provide value to our customers business operations. If you have any questions about PRGs accessibility or operations please do not hesitate to contact us.

Designated a life-sustaining business, PRG is operating during the international Covid-19 shutdown to keep companies like yours up and running. Heres how all four of our locations will continue to provide you with the proven value and benefits of our roll grinding, remotely, during this extraordinary time

Why settle for good enough when you can have the best and have it pay for itself, too? Only the most precisely ground rolls deliver measurable ROI through higher-quality product, more efficient operation and extended roll life. And you wont find roll grinding any more precise than what you receive from Precision Roll Grinders.

Why settle for good enough when you can have the best and have it pay for itself, too? Only the most precisely ground rolls deliver measurable ROI through higher-quality product, more efficient operation and extended roll life. And you wont find roll grinding any more precise than what you receive from Precision Roll Grinders.

Why settle for good enough when you can have the best and have it pay for itself, too? Only the most precisely ground rolls deliver measurable ROI through higher-quality product, more efficient operation and extended roll life. And you wont find roll grinding any more precise than what you receive from Precision Roll Grinders.

Precision Roll Grinders specializes in roll grinding and servicing and nothing else. And has done so for 50 years. With our unmatched expertise and proprietary technology, we get you back up and running faster. With rolls that can last as much as 3x longer than anyone elses. And are ground to the tightest tolerances in the industry.

Designated a life-sustaining business, PRG is operating during the international Covid-19 shutdown to keep companies like yours up and running. Heres how all four of our locations will continue to provide you with the proven value and benefits of our roll grinding, remotely, during this extraordinary time

Using PRG for your roll services more than pays for itself. Our long-life rolls reduce maintenance expenses and eliminate costly unexpected downtime while providing a level convenience and reliability you cant put a price on.

With four locations in four states, we can receive and deliver your rolls quicker, reducing costly downtime. And, of course, our smoother, rounder rolls will run longer and better, saving you money, too, in the process.

Whatever your industry, if you rely on rolls for your manufacturing, we have extensive experience servicing those unique rolls. See how weve saved companies like yours cut costs, achieve longer runtimes and produce better product whether its ink, chocolate, paper, you name it.

Providing the tightest tolerances in world takes a remarkable combination of exceptionally skilled craftsmen; proprietary, state-of-the-art equipment; and expertise thats been refined over the decades. All of which we apply across a wide spectrum of roll services everything you may need.

.blog_detail_2 .copy .body img { border: none; } A LOT OF money. When a kraft paper facility was seeing a lot of scrapped product due to poor calender roll profile, it wisely turned to PRG for a...

The Problem - When the lone roll grinder at Lone Star Steel Company went down unexpectedly, there was really only one choice: call PRG. Fortunately, with a PRG facility just across the Arkansas border...

roll manufacturers - industry solutions by herkules

roll manufacturers - industry solutions by herkules

Roll manufacturers around the world rely on the expertise of Herkules. Their experience proves that roll grinders and lathes by Herkules are the perfect solution for high-quality machining of forged and cast rolls for flat and long products. Thanks to the robust design with a stable headstock and tailstock, rolls with a weight of more than 300 t and diameters of more than 3,000 mm can be machined precisely time and time again. With their great metal cutting performance, roll grinders and lathes made by Herkules set the benchmark in the market.

Based on decades of experience, our experts deliver a machine tool tailored to your requirements which can be expanded using various extra options. The product range of UnionChemnitz, a proficient manufacturer of boring mills within the HerkulesGroup, includes a special machine for milling roll necks with customized clamping solutions.

Herkules delivers complete roll shop for Mexican rolling mill The year 2018 started off with a major order for Herkules100 hydrostatic steady rest pads from the printer Additive manufacturing reduces delivery timePerfect grinding results in the XXL range Monolith machines for the entire roll spectrum

profigrind roll grinders

profigrind roll grinders

Precision, performance, reliability these are the strong points of the ProfiGrind machines, appreciated by WaldrichSiegen customers all over the world. Taking into account changing market conditions and requirements, we have constantly further developed our products and have become technology leader. To date, more than 1,600 roll grinding and texturing machines from WaldrichSiegen are being operated in roll shops worldwide.

The roll grinders of the WaldrichSiegen ProfiGrind series are renowned for their very rigid design. All structural components are made of cast iron and machined in-house at tolerances within the micrometer range to ensure an extremely long lifetime, maximum reliability, stability and excellent damping characteristics.

The consistent integration of hydrostatic guideways provide for an almost wear-free operation, zero backlash, unsurpassed damping characteristics and high stock removal performance, excellent thermal characteristics and maximum precision.

The WaldrichSiegen X-axis design is industry advancement in terms of stiffness and accuracy. The grinding spindle with hydrostatic U-axis provides for wear-free operation throughout the complete speed range and guarantees the highest precision. For grinding of specific roll curves with a large variety of diameters, WaldrichSiegen has developed the B-axis. This patented concept ensures that the grinding wheel is always positioned vertically to the corresponding tangent of a curve. Thus, infeed marks are eliminated. The cast iron upper carriage of the ProfiGrind machines is designed for maximum firmness. The wear-free Master-slave drive of the Z-axis prevents tilting at the reverse point of the grinding wheel and guarantees the highest long-term precision.

The headstock housing of the ProfiGrind machines is designed for maximum stiffness. It is made of cast iron and is ribbed to yet further increase the firmness. Premium-quality bearings and components ensure the highest machining accuracy.

The tailstock housing, a closed construction made of ribbed cast iron, in conjunction with the generously dimensioned roller bearings ensure excellent run-out accuracies. The tailstock quill is exactly positioned via motor-driven operation and therefore allows for an exact pressure adjustment. Spring cups ensure a constant and safe load accommodation throughout the machining process. WaldrichSiegen optionally equips the tailstock with hydrostatic bearings.

The machine beds feature maximum bending and torsional stiffness and optimal load introduction into the foundation. In addition, precise and wear-free guidance of the lower carriage, as well as, exact positioning of the steady rests, tailstock and peripheral equipment is guaranteed.

Hydrostatic guideways and Master-slave drives are synonyms for dynamic stiffness and excellent damping characteristics of all carriage side components. The Master-slave concept for longitudinal drive and the ball screw for cross-adjustment guarantee the highest positioning accuracy.

The PGC10 control has been developed specifically for roll grinding within the HerkulesGroup. It is the most powerful and versatile control in the market. All control and optionally measuring functions are integrated in the control and performed automatically. Usability was a major focus during development. The clearly structured user interface shows the most important data and the current grinding process at the first glance. A touch screen allows for uncomplicated use. The control runs on a Windows 10 IoT 64-Bit operating system and a PLC based on Beckhoff TwinCAT 3.1.

The measuring system provides the geometrical data of the rolls that are necessary for the control of the roll machining process. It measures the roll with great precision, using 360 values per revolution. Measuring takes place both before and during the grinding process. If the roll rotates slowly, an average value is formed from the raw data, which accrue at a high temporal resolution of 1 ms. This averaging improves the quality of the measured data yet again. The measuring beam is mounted at the lower carriage and equipped with two measuring calipers.

Roll spalling is often the reason for serious interruptions of operation in rolling mills that result in considerable downtime and consequential damage. In order to prevent these, crack detection devices can be integrated in the roll grinder. Ultrasonic and eddy current systems reliably identify and localize cracks, structural changes and defects at the roll surface before the roll is put to use in the roll rack. After measuring, the results are displayed exactly and clearly structured. Ultrasonic and eddy current measuring devices are either available as independent systems or they can be integrated in the machine control.

The Roll Surface Inspection System (RSIS) ensures the quality of the roll surface after the grinding process. Visual surface defects such as chatter and infeed marks are detected reliably and automatically. A laser beam is directed at the rotating roll. The reflection of the beam is recorded by sensors and then evaluated thus creating an image of the entire roll barrel. The evaluation of the surface quality and the operability of the roll is based on preset threshold values. A simple traffic light system informs the machine staff whether the roll meets the defined quality standards.

In terms of roll handling, automated roll shops provide for considerable time savings. The automatic WaldrichSiegen roll loading/unloading system minimizes the need for manual intervention and is also suited for the handling of hot strip work rolls in chocks. Functions and tasks of a chock rotating/swiveling device can be carried out by the automatic loading/unloading system.

Automatic roll shops save a lot of time in terms of roll handling, for example with the help of an automatic loader by WaldrichSiegen. It can also load hot mill work rolls with chocks and take over the tasks of the chock tilting device.

Further options for the automation comprise the automatic detection of the roll necks to couple the roll with the headstock, additional measuring, and corrosion protection devices that automatically dry and grease the rolls.

WaldrichSiegen roll grinders feature cutting-edge technology and excel in precision, performance, reliability and long service life. With a focus on individual customer orientation, the machines offer a high degree of flexibility:

rolling mill roll at best price in india

rolling mill roll at best price in india

Industrial Focal point, Mandi Gobindgarh, Dist. Fatehgarh Sahib C- 55, Focal Point, Mandi Gobindgarh District, Industrial Focal point, Mandi Gobindgarh - 147301, Dist. Fatehgarh Sahib, Punjab

why roll grinding is critical to foil rolling - innoval technology : innoval technology

why roll grinding is critical to foil rolling - innoval technology : innoval technology

In an earlier blog post I discussed how to determine the roll ground shape in order to make the best use of the flatness actuators in an aluminium rolling mill. In this post I will briefly discuss the advantages of improving your roll grinding operation.

Rolling mills today are extremely complex machines with advanced automation control. The key tools that actually deform the metal, the rolls, are in many operations just an auxiliary tool. As such, grinding shops can become a second tier auxiliary operation that appears to bring no value to the business.

Grinding a roll is a very delicate operation. It not only influences the shape and geometry of the rolled material, but will produce a certain topography on the rolls. This will be a key element in defining the surface appearance of the final product. Furthermore, it will have a definite influence on the friction in the roll gap and the rolling speed.

Foil rolling is extraordinarily dependent on the friction in the roll gap. This is because the arc of contact can be more than ten times the size of that exhibited in cold strip rolling. As a result, a friction hill dominates the deformation process.

The impact of this is the largest of any rolling process. In fact, roll grinding directly influences the speed of the rolling mill. Due to this, over the years foil rollers have developed grinding strategies capable of maximising rolling speed whilst keeping the desired surface appearance and enhanced surface uniformity.

Wear of the rolls makes the speed change through the process. However, there are techniques to minimise this change and also to maintain rolling speed through a campaign. At Innoval were able to offer help with both of these.

Whats more, were able to examine and suggest improvements to your surfaces or grinding practices. As one of our clients said recently; after your visit we increased the speed of our mills by 20-30%.

Another one of our clients, MEYER, operates rolling mills in both Hong Kong and Thailand. Their Technical Manager wanted to increase quality through improving their in-house roll grinding facility. You can read the case study here.

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china three roll mill, three roll mill manufacturers, suppliers, price

china three roll mill, three roll mill manufacturers, suppliers, price

Source cheap and high quality products of power tools, hand tools online from Chinese tools manufacturers & suppliers. Our knowledgeable buyer service will help you choose just the right Three Roll Mill factory in reliable price. Welcome to discuss about the 2021 newest trends associated with tooling industries in our communities. When purchasing hardware and tools from China, quality control, logistic organization, and delivery control are all very important factors to take into consideration. If you are looking for Three Roll Mill for sale, check out the above products choices that you can't miss along with other options such as milling machine, roller mill, three roller mill. Find out what's trending and get fast access to industry content all in one location. Inquire & Get Quotation Now!

roll grinding - solutions by herkules

roll grinding - solutions by herkules

With more than 100 years of experience, Herkules is the specialist in roll machining and a world leading manufacturer of roll grinders. The reason why customers worldwide rely on Herkules for their machining demands: pioneering machine technology combined with solutions tailored to the clients needs.

Herkules roll grinders have been setting benchmarks in the industry in terms of precision and performance for many years. Rolls with a weight of up to 260 t, a length of 18 m and a diameter of 3 m can be processed to the highest quality standards. Thanks to a modular system and a wide range of optional equipment available, the grinding machines can be used in all industries, among those manufacturers of steel and non-ferrous products as well as service centers and the paper industry.

Salzgitter Flachstahl GmbH orders another roll grinding machine Coming out on top in direct comparison with a competitorAmerican companies rely on Herkules quality Herkules USASuccessful cooperation 20years of partnership between ArcelorMittal and Herkules

steel mill rolls

steel mill rolls

ISO 9001: 2015 certified distributor of steel in a wide range of alloys, sizes and forms. Alloys include stainless steel, tool steel and carbon steel. Also ISO 9001: 2015 certified distributor of aircraft quality stainless steel. Forms available include rollers, rolling, rolls, roofing, rounds, pipes, bars, tubes and tubing, wires, rods, sheets, plates, coils, angles, channels, springs, blanks, flanges, frames, inserts, columns, cylinders, discs, moldings, beams, ends, pins, plugs, rings, rolls, saws, shells, studs and strips. Markets served include chemical, automotive, aircraft and aerospace, medical, mechanical and food and beverage.

Service center and distributor of rolls including stainless steel rolls and steel mill rolls. Types include 2B/2D sheets, polished sheets and flat and expanded sheets. Materials include various grades of 301, 304, 309, 310, 316, 317, 321, 347, duplex 2205, 409, 410, 430, 17-4Ph, 17-7Ph, alloy 20 and nickel alloys. Specifications include width ranging from 36 in. to 72 in., length up to 144 in. and thickness from 30 gauge to 7 gauge.

ISO 14001:2015, IATF 16949:2016 and ISO 9001:2015 certified custom manufacturer of wear parts including rolls & rollers. Caster, guide, heat resistant, mill, wear resistant, abrasive, carbide, corrosion resistant, corrugating, crimping, sheet metal, forged, hard, hardened & ground, metal forming, paper mill machinery, stainless steel & tungsten carbide rolls & rollers are also available.

Custom manufacturer of rolls for steel mill industry. Nickel alloy, stainless steel, Hastelloy, Haynes and other materials used. Available in sizes up to 60 ft. L x 9 ft. W x 12 ft. H with plate thickness up to 2 in. Various capabilities include shearing, sawing, welding, drilling and punching. Available for low volume to specialty production. Meets ASME and ASTM standards.

Custom manufacturer of steel mill rolls. Materials used include A36, A572-50, A516-70, A514-TI, stainless and alloy plate steels. Capabilities include CNC machining, horizontal and vertical milling, turning, flame cutting, drilling, grinding, sawing, shearing, press and punch forming, welding, fabrication, rolling and assembly. Value added services include painting, sand blasting, stress relieving, design, engineering and support maintenance and repairs. Made in USA.

Product finishing services including plating and grinding. Plating services available are black chrome, hard chrome and polymer, high phosphorous electroless nickel, low phosphorous electroless nickel, electroless nickel and hard chrome plating. Can be applied to rubbers, plastics, fiberglass molds and metals such as steel, nickel and chrome. Grinding services include cylindrical, centerless and CNC grinding for steels, stainless steels and alloys. Machining services including lathe work, honing, milling and welding are also available. Rebuilding and repairing services of rolls are also available.

Worldwide distributor of structural steel in the form of flats, rolls, plates, bars, rounds, squares, hexes, angle, forgings, castings, rings, discs, pipe & tubing from stock, in mill form or in precision cut pieces. Metals meeting AMS, QQS, ASTM, ASME, & MIL-S specifications also available. Pre-polished materials available. Capabilities include sheet, plate, flat bar, square bar, angle, square & rectangular tubing. Services include complete precision sawing, cut-off services, flat surface finishing, precision hydraulic shearing, water jet cutting, welding, polishing, & laser cutting. Industries served include aerospace, medical, pharmaceutical, aircraft, biotech, chemical, food process, marine, packaging & pharmaceutical.

Custom manufacturer of rolls & rollers including tubes for paper, print, textile & steel mills. Materials include carbon grade steel, alloys, stainless steel, aluminum, copper & brass. Specifications include dia. up to 12 in., 0.125 in. to 0.375 in. wall thickness, 1.4 lbs./ft. to 46.6 lbs./ft. weight & length up to 40 ft. Available with zinc, chrome & cadmium plating & rubber, epoxy & elastomeric polyurethane coating. Capabilities include cutting, turning, burnishing, milling, drilling, grinding, balancing & forming. Rolls are also suitable for agricultural, glass, board, furnace & construction equipment applications. On-time delivery. Emergency service available.

Custom manufacturer of rolls made from steel, rubber, neoprene, silicone, RTV, urethane and EPDM. Types include thermal transfer, single and dual wall rolls. Available up to 36 in. dia. and 200 in. length. Comes in grooved, straight, spiral and crowned grind styles. Chrome, hard and flash chrome plating options offered. Serves the warehousing, aerospace, distribution, automobile and other industries.

Manufacturer of standard & custom wood products including rolls for steel mill applications. Wood rolls are available in different sizes & materials. Wood machining services include molding, planing, straight-line ripping, double end trimming, abrasive & finish sanding, turning, drilling, shaping, rounding, chamfering, pointing, grooving, tanning, beveling, slotting & finishing.

Manufacturer of standard and custom plasma spray coating rolls. Types include steel mill, printing and textile rolls. Available in 1 lbs. to 400,000 lbs. sizes. Finish operations include turning or grinding between centers. Repair, rebuild, remanufacturing and factory field support services offered. Aerospace, automotive, medical, off-road and agricultural equipment, machine tool builders and various other industries served. CAD files accepted. Most items available in stock. One year warranty. Made in the USA.

Lean manufacturing capable ISO:9001:2008, ISO 17025, AS 9100 & Nadcap certified custom manufacturer of metal working products including furnace rolls, paper mill & steel mill rolls & press rolls. Also available conveyor rolls & fabricating rolls. Materials include stainless, nickel, copper, cobalt, & aluminum bronze based alloys. Rolls are corrosion, wear & high temperature resistant. Capabilities include horizontal centrifugal, vertical, vacuum centrifugal, continuous, investment casting & sand casting, heat treating, AOD/melt refining, machining & fabrication, metallurgical testing, electric induction melting, pattern design & construction, core design & construction, ceramic shell molding & wax pattern molding.

ISO:9001 certified manufacturer of double-poured cast mill rolls (centrifugal & static) to 250 tons, for rolling mills, mini-mills, for hot/cold, steel & aluminum industries. Replace forged rolls with cast work rolls & backup rolls. Design assistance is supplied. Complete on-site heat treating & machining facilities.

Manufacturer of paper mill machinery rolls, stainless steel rolls, steel mill rolls & textile rolls, Materials include aluminum. Services include repairing & balancing rolls & stainless steel. General machine work. Food approved.

Balancing Services For The Following Products: Rolls, Armatures, Cylinders, Fans & Impellers Down To G1.0 Or Better Using A Schenck Hard Bearing Balancer, 72 Inches Swing By 48 Feet Long. Specializing In Hardened, Wear Resistant Processor Rolls Of All Types Including Flattener, Leveler, Calendar & Double Shell. Nationwide Service

Manufacturer of steel mill rolls. Products include bridle/sink rollers, squeegee rollers, wringer rollers, hold down rollers, feed rollers, deflector rollers and sink rollers. Ballast rollers, carry over rollers, dunking rollers, belt idler rollers, laminator rollers, pinch rollers, pull rollers, scrubber rollers, submerged rollers, tension rollers, torpedo rollers, tower rollers, turn rollers, snub rollers and wire rollers are available. Neoprene roller covers, carboxilated nitrile covers, Hypalon covers, EPDM roller covers and nitrile rubber roller covers are also available.

Carbide Tip Standard Tools From Stock For Davenports, Brown & Sharps, Swiss & Other Automatics: High Speed Wire Forming Rolls, Flat Rolls, Edger Rolls & Tube Forming Rolls, High Speed & Carbide Tip Reamers, Counterbores & Step Drills, High Speed & Carbide Flat & Dovetail Form Tools

Manufacturer of steel mill rolls. Made in the USA and ROHS compliant. Offers heat treated, or hardened & tempered (pre-tempered) high-carbon (including C1050, C1055, C1060, C1065, C1070, C1075, C1080, C1085, C1095), alloy (including, but not limited to 6150, 5160, 4130, 4140, 10B38) & stainless (including 410, 420 and other martensitic grades) strip steel. Scaleless blue, blue polished, bright polished, & a variety of other colors are available. Custom hardness requirements available. Typical hardness ranges are C40-48, C48-51 or as low as C30. Uses include appliance, automotive & textile parts, springs & spring clips, washers, hand tools & a variety of heavy duty blades. Capabilities include ribbon wound & oscillated coiling and skived edging.

Manufacturer of forged engineered products including ingots, cast rolls, and open-die forged products. Works with carbon, stainless and specialty steel materials. Suitable for the oil and gas, extrusion, construction, mining, transportation, consumer, and medical industries.

Manufacturer & designer of rolls for steel mills. Types of rolls include distributor, anvil, runout table, looper, top, bottom, entry & exit pinch, wrapper, coil & loop car, scale breaker, pulling, hold down, billy, carrier, cradle, leveler, bridle & deburring rolls. Leveling, quench, tempered, flame & induction hardened, deflector, tensiometer, scrubber back-up, pass line, straightener, feed, burr masher, tachometer, flutter, thermal transfer, coater, pressure, fountain, slitter, draw, guide & back-up rolls are also available. Capabilities include heat treating, carburizing, quenching, machining, fabrication, finishing, balancing, inspection & packaging.

U/um stamps, tanks, pressure vessels, enclosures, bases, sheet metal panels, stainless steel, aluminum, alloys, 20 gage thick plate, ASME certified; Manufacturer; production welding, laser cutting, tube frami

Manufacturers Of Rolls For Paper, Textile, Plastic & Steel Industries, Pressure & Gravity Filters. Machine Rebuilds: Calendars, Embossers, Pads, Sanforizors. Manufacturers New Textile Calendars & Embossers. Large Rotating Equipment, Weldments, Forgings Up To 40 Ft. Long, 50,000 Lbs.

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china three roll mill manufacturers, suppliers, factory - customized three roll mill - transocean

china three roll mill manufacturers, suppliers, factory - customized three roll mill - transocean

A hydraulic three roll grinding mill has three horizontal rollers i.e. feed roll, center roll and apron roll. Each roller rotates in an opposite direction from the adjacent roller with a tiny gap between them adjustable by the hydraulic system, which generates tremendous...

A triple roller grinder is composed of three horizontal rollers, namely feed roll, center roll and apron roll. Each two adjacent rollers rotate in opposite directions. Feed roll and center roll rotate towards each other, while center roll and apron roll rotate back to back.

A triple roller mill for paint is a grinding mill which consists of three horizontally placed rolls, i.e. feed roll, center roll and apron roll. Adjacent rolls rotate in opposite directions at different velocities.

A coating three roller grinding mill is a widely used to mix, disperse, grind and homogenize viscous pastes to produce qualified coatings. It consists of three horizontal rolls, namely feed roll, center roll and apron roll. Each roller rotates in an opposite direction from...

MD series three roll mills are grinding machine which mix, disperse and homogenize viscous materials by virtue of the share force created by three horizontally positioned rolls which are called feed roll, center roll and apron roll.

roll grinders

roll grinders

The high-end control system, coupled with the superior mechanical design, makes it a state-of-the-art, cutting edge tool for achieving high-production and high-accuracy roll grinding as well as efficient sheet metal production.

Roll grinders ideally complement the product range of ANDRITZ METALS. With its high-precision, CNC-controlled V series, ANDRITZ METALS is setting the standards for the next generation of roll grinders. The unique mechanical concept and its automatic control system result in high grinding efficiency by the machine.The ultra-modern machine base is filled with a concrete quality to match the natural frequency of the machine. In comparison with a conventional cast iron machine base, far better vibration absorption (up to seven times higher at all frequency ranges) and improved thermal properties can also be achieved. Due to its enormous rigidity, the machine can be placed on standard machine bases. Expensive spring-supported foundations are not required.

In contrast to conventional grinders, the ANDRITZ METALS Lynson V series has a moving head stock and a stationary roll. This translates into higher grinding speed and dynamics as well as shorter machine lengths. Optimum concentricity of the grinding wheel is achieved by the hydrostatically supported spindle in combination with the automatic balancing system.The central computerized control system with integrated safety functions is based on high-end technology standards and designed in compliance with EC guidelines.

precision roll grinders

precision roll grinders

A Letter From Our President. During the current situation with the COVID-19 virus, Precision Roll Grinders remains open for business to meet all of our customers roll servicing needs. The health and safety of our employees, as well as our customers and partners, is of primary concern. We are monitoring the COVID-19 situation very closely, taking appropriate health measures, and are confident we can abide by locally imposed policies while continuing to seamlessly support and provide value to our customers business operations. If you have any questions about PRGs accessibility or operations please do not hesitate to contact us.

industrial three roll mill suppliers, manufacturers - cost price industrial three roll mill for sale - ele

industrial three roll mill suppliers, manufacturers - cost price industrial three roll mill for sale - ele

The equipment consists of three rollers fixed on the frame and driven directly by the motor. The rotation direction between rollers is generally different, the front roller rotates forward while the rear roller rotates backward.

This machine applies to product with high viscosity or paste which is poor mobility and need high fineness requirement, After our constantly improve and optimize, ELE developed EGW series three roller mill with unique performance in production.,flexibility,operation and safety aspects.Working Principle The equipment consists of three rollers fixed on the frame and driven directly by the motor. The rotation direction between rollers is generally different, the front roller rotates forward while the rear roller rotates backward. The speed of front roller is quicker while speed of rear roller is slower. The middle roller is fixed, and the front and rear rollers are mounted on the slide with spring device. Adjust the distance between three rollers by adjusting the hand wheel. The material discharged from space between rear roller and middle roller, are squeezed by the rollers to obtain smaller particle size. Then the material are rolled out by the fast roll(Roll rotates at high speed). The scrapper at the end of the fast roller separate material from the roller and fall into the collection barrels. Since it produces a lot of heat in the grinding process, the center of each roller is hollow. Input water for cooling to ensure finished products with good quality.SpecificationManually adjust roller clearance, simple and reliable structure; Suitable for grinding high-viscosity material;Cooling jacket roller design;Three Roll Mill MachineIndustrial Three Roll Mill MachineMachine details Advantages a.Final fineness can be around 2-10um (measured by the fineness gauge)b.Manually adjustrollerclearance,simpleandreliablestructure;ApplicationShanghai ELE Industrial three roller mill is widely applied in institute experiment and trail production of paint, adhesion and grinding paste slurry etc. Laboratory three roller grinding mill is currently one of the most popular grinding mill for paint, UV ink production.Data Sheet & ModelsModelPower (kw)Roller (mm)Fast rollers speed (rpm)Low speed (rpm)Middle speed (rpm)High speed (rpm)Height of discharge port (mm)EGM-1502.2300 30EGM-2607.56751836422.52368530EGM-40515810130.542135200760EGM-405II221000408 0Professional technical supports & Processing Machines Our engineers are around 20years rich experience in this area, professional skills and stable processing.We have lathes, grinder, drilling machine, boring machine, polishing machine, milling machineetc.OfficeFine process centerFine process centerPolishing centerWeldingGringdingMaintenance & Services1.Before order, customer can take materials to ourvlab and make test grindings, spot-testing parameters like particle size distribution, obtain reliable data for model selection;2.Within 12-months warranty period, we promise to change damaged parts free of charge by air or by sea;3.After delivery, our professional engineer will offer on-site guidance debugging free of charge, according to different characteristic of materials, to set up the operational parameters of the mill and ensure optimal grinding quality & equipment running status;4.Meanwhile, our skillful grinding experts can offer you free professional technical consulting and service.

This machine applies to product with high viscosity or paste which is poor mobility and need high fineness requirement, After our constantly improve and optimize, ELE developed EGW series three roller mill with unique performance in production.,flexibility,operation and safety aspects.

The equipment consists of three rollers fixed on the frame and driven directly by the motor. The rotation direction between rollers is generally different, the front roller rotates forward while the rear roller rotates backward. The speed of front roller is quicker while speed of rear roller is slower. The middle roller is fixed, and the front and rear rollers are mounted on the slide with spring device. Adjust the distance between three rollers by adjusting the hand wheel. The material discharged from space between rear roller and middle roller, are squeezed by the rollers to obtain smaller particle size. Then the material are rolled out by the fast roll(Roll rotates at high speed). The scrapper at the end of the fast roller separate material from the roller and fall into the collection barrels. Since it produces a lot of heat in the grinding process, the center of each roller is hollow. Input water for cooling to ensure finished products with good quality.

Shanghai ELE Industrial three roller mill is widely applied in institute experiment and trail production of paint, adhesion and grinding paste slurry etc. Laboratory three roller grinding mill is currently one of the most popular grinding mill for paint, UV ink production.

3.After delivery, our professional engineer will offer on-site guidance debugging free of charge, according to different characteristic of materials, to set up the operational parameters of the mill and ensure optimal grinding quality & equipment running status;

roll feeders - anderson feed technology powered by ottevanger

roll feeders - anderson feed technology powered by ottevanger

The Anderson Feed Technology Roll Feeders guarantee an even supply of product to the hammer mill and are driven by a high efficiency 2.0 HP motor reducer with variable frequency control. The feed comes equipped with an integral de-stoner for removal of heavy particles. Iron particles are caught by a high strength permanent magnet with an automatic cleaning system. The items removed are collected in a tray. The roll feeder, destoner, magnet and collection tray are assembled into a fully sealed feed unit. A special, multiple dosing screw can be used as an option for very fatty products and products with poor flow characteristics.

roller mill - feed mill machinery glossary

roller mill - feed mill machinery glossary

Roller mills accomplish size reduction through a combination of forces and design features. If the rolls rotate at the same speed, compression is the primary force used. If the rolls rotate at different speeds, shearing and compression are the primary forces used. If the rolls are grooved, a tearing or grinding component is introduced. There is little noise or dust pollution associated with properly designed and maintained roller mills. Their slower operating speeds do not generate heat, and there is very little moisture loss. Particles produced tend to be uniform in size; that is, very little fine material is generated. The shape of the particles tends to be irregular, more cubic or rectangular than spherical. The irregular shape of the particles means they do not pack as well. For similar-sized particles, bulk density of material ground on a roller mill will be about 5 to 15 percent less than material ground by a hammermill.

Disadvantages: - little or no effect on fiber - particles tend to be irregular in shape and dimension - may have high initial cost (depends on system design) - when required, maintenance can be expensive

General Design There are many manufacturers of roller mills, but they all share the following design features shown adjacent picture: - a delivery device to supply a constant and uniform amount of the material to be ground - a pair of rolls mounted horizontally in a rigid frame - one roll is fixed in position and the other can be moved closer to or further from the fixed roll - the rolls counter rotate either at the same speed or one may rotate faster; roll surface may be smooth or have various grooves or corrugations - bar; pairs of rolls may be placed on top of one another in a frame.

To ensure optimum operation, material must be introduced between the rolls in a uniform and constant manner. The simplest feeder is a bin hopper with an agitator located inside it and a manually set discharge gate. This type of feeder is best suited for coarse processing. For grinding operations, a roll feeder is suggested. In this type of feeder, the roll is located below the bin hopper and has a manually set or automatic adjustable discharge gate. If the gate is adjusted automatically, it will be slaved to the amperage load of the main motor of the roller mill.

The rolls that make up a pair will be 9 to 12 inches (23 to 30.5 cm) in diameter, and their ratio of length to diameter can be as great as 4:1. It is very important to maintain the alignment between the roll pairs. Sizing of the material is dependent upon the gap between the rolls along their length. If this gap is not uniform, mill performance will suffer, leading to increased maintenance costs, reduced throughput, and overall increased operation costs. The gap may be adjusted manually or automatically through the use of pneumatic or hydraulic cylinders operated through a computer or programmable controller.

Each pair of rolls is counter rotating. For improved size reduction one of the rolls rotates faster. This results in a differential in speed between the roll pair. Typical differentials range from 1.2:1 to 2.0:1 (fast to slow). Typical roll speeds would be 1,300 feet per minute (~ 395 m/min) for a 9-inch (~23 cm) roll to 3,140 feet per minute (~957 m/min) for a 12-inch (~30.5 cm) roll. Usually a single motor is used to power a two high roll pair, with either belt or chain reduction supplying the differential. In a three high roll pair, the bottom pair will have a separate drive motor. In addition, the roll faces can be grooved to further take advantage of the speed differential and improve size reduction.

By placing (stacking) pairs of rolls on top of one another, two or three high, it is possible to reduce particle sizes down to 500 microns, duplicating the size-reducing capability of a hammermill for grain. For coarse reduction of grain, a roller mill may have a significant advantage (perhaps as high as 85 percent) over a hammermill in terms of throughput/kwh of energy. For cereal grains processed to typical sizes (600 to 900 microns) for the feed industry, the advantage is about 30 to 50 percent. This translates into reduced operating expense.

powder milling and grinding processing equipment supply | mpt - mill powder tech

powder milling and grinding processing equipment supply | mpt - mill powder tech

Mill Powder Tech (MPT) has been a grinding and mixing machinery manufacturer from Taiwan for 70 years, and their client is a leading seasoning powder supplier. Hot pepper, black pepper, white pepper and cinnamon are the spices mainly sold by the client to Europe and Japan. As soon as you walk into their plant, among all the production lines from countries such as Taiwan, Japan, Europe and China, you can see three sets of turnkey projects from MPT. At ALLPACK Indonesia tradeshow, twenty years later, the client decided to order two extra production lines from MPT for their new factory. Why MPT? For the last 20 years, none of the machines from MPT needed any repairs, even during busy seasons when they required the machines to operate 24 hours a day.

A lifespan three times longer, quality powder delivery, malfunction-free, high production, low labor cost, simple installation, and easy maintenance are what the client experienced. They never needed MPT to install the production line - that's how uncomplicated it is. For spices that are dry, crispy and contain less than 15% oil, PM6 is perfect. Actually, sugar is the major grinding product for most of buyers. MPT's pin mill turnkey project has been maximizing its production capacity and providing evenly sheared powders, which permits the Indonesian client to sell high-quality seasoning powders globally.

As a spice supplier, two factors necessary in order to provide high-quality spice powder are: to ensure the scent of spice is perfectly preserved, as well as to ensure each spice is evenly ground. For the last 70 years, beginning with Japanese style, to today's German milling system, MPT's milling and grinding equipment has avoided the heat effect on powder. Their client's spice milling turnkey project consists of feeding hopper, belt conveyor, hammer mill, pin mill, cyclone separator, dust collector and discharge rotary valve. The design, which separates the motor from the bearing and belt, along with hammer mill and pin mill's heat dispersion from rotor's rotation, means that powder's standard is elevated.

We all now that overheated powder milling equipment can result in a change in the spice's flavor, scent preservation, and machinery malfunctions, along with shortened lifespan (70% of usage of machine is recommended), by allowing each component to operate independently, the machine's lifespan is prolonged. PM6, the spice grinding and milling production line, is designed for mass production without thermal influence.

When you insert 100 kg of spices into a grinder turnkey project, the output is also 100 kg. Nothing is wasted. Cyclone separator plays a role in directing where the powder gets collected. For new plant expansion, the cyclone separator is tailored for hygienic reasons. After multiple of shearing and grinding cycles, powder that can't pass through the filter mesh will get collected by the cyclone separator. Powder that does pass through would be the product that is ready for sale. The hammer mill and pin mill are responsible for the grinding processes, and the dust collector ensures nothing is wasted.

At the new plant, the PM6 production line used to mill hot pepper, white pepper, black pepper and cinnamon, is a combination of feeding hopper, belt conveyor, hammer mill, pin mill, cyclone separator, dust collector and discharge rotary valve. It is a heavy duty 50 HP milling system that is suitable for mass production, with150-200kg per hour and 20mesh ~ 150mesh fineness.

The Indonesian client chose a pin type milling machine to pulverize their spices. Stud type, pin type, and knife type rotors are optional for grinding raw spices into powders. Choosing a rotator gives you different results from grinding after going through three shearing and grinding procedures, adjusting filter mesh and changing knife size enhances the powder fineness in the end. Various kinds of spice milling can be done by switching washable knife and filter mesh, although single machine for one kind of spice is recommended, unless ozone treatment is applied.

Particle size distribution report paper is delivered with the milling machinery procurement, which proves filter mesh's efficiency and expectation of powder fineness is achieved. Generally, MP6 is a set of milling and grinding equipment with adjustable production amount and cutting size. If PM6 operated 24 hours a day, the production capacity would be 24 tons for sugar, 12 tons for rice, and 6 tons for seasoning spices.

To cut bigger objects such as ginger, hot pepper, herbs or sugar, TM series cutting equipment is available. It has no filter mesh, therefore, alternate knife sizes is how you can cut with desired size. Pin mill (PM) grinding equipment suits dry and crispy foods that contains less than 15% oil, including coffee, sugar, beans, spices, flour, rice, etc. For oily or sticky products that contain over 15% oil, such as sesame and peanuts, PMM series grinding machine is available. For extra fine powder milling, APM grinding equipment is available.

PM6 is a powder milling turnkey project that has been around for so long that its design has been modified to include simple installation and easy maintenance over the course of time. Rotor is the only part that needs to be obtained from PMT, since all the holes are fixed, and so buying it somewhere else can be risky. Other than that, ordinary maintenance, such as changing bearing oil or switching air discharge cloth and filter screen, can simply be done by the client. In addition, having all the washable parts makes cleaning easy. Overloaded machine shuts down with its auto protection, and the user can simply unload everything and restart the machine.

We have many clients that we haven't heard from for 20 years, because their machines never have major issues. The goal of our business is to provide good service to retain happy relationships., said a manager of PMT. In order to provide total solutions, if you are new to finding suitable grinding equipment, there is information you need to provide before receiving constructive suggestions, including the food that you wish to mill, the plant size and location, production capacity, and powder fineness requirements. Sometimes a buyer would send a sample product for MPT to grind.

The progress report is given prior to machine assembly, onsite and offsite lab testing and electricity examination videos are provided. Communication is always there thoughout the whole process. Operation training and the machine manual are delivered to ensure user's proper use of the machine.

In Japan, people's green environmental expectations and the trend of using recycled material to create dynamic product is common. Paper recycling is one of the most common types of recycling. In order to use recycled paper as a housing construction material, a Japanese company, HRD, purchased Mill Powder Tech (MPT)'s turbo mill to establish quality paper powder for their plant in the Philippines.

MPT is a powder mill supplier with over 70 years of experience. When HRD handed them a paper powder sample, MPT sent them a design sketch of a customized turbo mill that is specifically designed for the purpose. HRD uses three different types of papers including poster paper, carton and A4 paper. Thus, paper powder's character is required to be elastic and sticky with cushion and with cotton's look and feel. To meet HRD's requirements, instead of using the traditional paper pulp method, MPT designed a turbo mill that uses multiple blades to generate high speed vortexes and vibrations. The powder handling processing equipment turnkey project contains the turbo mill, blender and mixer, separation treatment equipment, etc.

"It was a concept and MPT made it happen." said Tony Ling, the sales manager of MPT. MPT designed a powder handling and processing equipment turnkey system that is cost-saving and in the end created the most valuable paper powder to benefit their customer's business. "Because of our turbo mill, HRD's paper powder has become their best-selling housing construction material, a material that is anti-humidity, non-flammable and earthquake-proof, which is perfect for Japanese houses."

The paper powder is made of recycled paper after using a mixture of chemicals. To form an elastic character, the size of each particle matters. Too small or too big can fail to meet the standard. "Our turbo mill is designed not only to fabricate fine quality of paper powder, but also has high production capability," said Mr. Ling.

Japan is one of the high-tech countries that is famous for delivering high quality powder processing equipment. While other nations are imitating their technology and trying to catch up, Taiwan's seasoned equipment building experience, turnkey project implementation ability and reasonable price is attracting them over to seek material handling machinery solutions.

Paper Recycling Turnkey Grinding System consists of a hammer mill, metal remover, turbo mill, U type screw conveyor (scrapers), explosion outlet, cyclone separator, rotary valve, level switch, cooling water inlet and explosion outlet.

6000 gauss magnetic separator is ideal for paper recycling; It removes metal particles from recycled papers. Recycling paper goes through a metal remover before going into a turbo to prevent damage turbo mill, it is also equipped after hammer mill.

By lowering the temperature in the spiral chamber and allowing particle's self-impact, and by using four blades' grinding enforcement, Mill Powder Tech's screen-less turbo mill, TM-600, was made to grind 5mm particles of processed seaweed powder into 100 mesh per second, along with 80-100kg per hour production in order to meet a client's expectations.

Located in Italy, the client was one of the few seaweed powder providers mainly supplying Agar-agar and carrageen (also called Carrageenan) to food and pharmaceutical companies. And their newly developed products required finer powders. Knowing Mill Powder Tech has over 70 years of powder mill experience, at a tradeshow, the client challenged them to process their agar-agar, the hardest seaweed to process.

Due to agar-agar's elastic and dense textures, it is difficult to grind. With the regular turbo mill, the temperature rises once it starts cutting. Furthermore, dry agar-agar is very tough and elastic. Therefore, instead of ordering a whole powder processing line, the client only requested the turbo mill in order to test out Mill Powder Tech's capability.

Overall, heat elimination is important. Mill Powder Tech's Turbo Mill is screen-less, operated with cold water recycling system to cool down the grinding temperature in chamber. Screw transportation was replaced with vacuum suction to eliminate agar-agar's cluster.

For the last 35 years, TPM has been dedicated to developing turbo mills that would produce smaller particles without changing material textures or odors. Today, Mill Powder Tech provides five series of turbo mills, ranging from TM-250 to TM-1000; rotation speed from 1,200 to 8,000 (r.m.p), horse power from 15HP to 150HP and particle size in a range of about +18 to 325 mesh.

Heat can change the texture of any particle that is dense and glutinous, also; the material generates heat if grinding requires more power. To avoid heat, the turbo mill was designed without screen to assure wind's smooth flow. As a result, the cooling system successfully reduced the heat, and a fine and white powder was created.

There are five series (TM250, TM400, TM600, TM800, TM1000 ) of turbo mills which each contain a number of blades. When particles are put in the feeder, besides their self-crushing, shearing and grinding are also conducted in a few seconds to meet specific size expectations.

Along with agar-agar and carrageenan, materials that easily generate heat can also be pulverized by Mill Powder Tech's powder grinding machine, including plastic, sugar, pigment, toner, leather, asbestos, etc.

In the end, Mill Powder Tech's client was able to deliver high quality processed seaweed powder to their pharmaceutical company clients, and decided to buy the whole powder handling processing line and subsequently to make further orders later on.

After a year of testing and trials, a completed ginger powder processing line was built by Mill Powder Tech, based in Taiwan, for a company named Wakaya Perfection Ltd. The powder handling processing equipment was designed with 150kg per hour production capacity, FDA approval, 1/3 energy-saving, and the ginger was ground profoundly to meet the required standards.

Organic pink Fijian ginger only grows on Wakaya Island in Fiji, its unique character has allowed Wakaya Perfection to sell the ginger powder to high-end consumers in the U.S. The quality of ginger powder has to be top rated, which means no change of color or odor, and its fineness has to be delicate. Ginger powder is used in beverage or capsule form, thus the process requires food-grade standards. The processed powder will be tested for FDA approval. Also, because of the shortage of resources on the island, water and energy conservation should be considered.

When the ginger is put in the ginger washing machine, all the ginger is tumbled and rinsed back and forth with 9 nylon brushes to remove the dirt and peel off the skin without using a great amount of water. Next, the washed ginger is put into a feeding hoper for slicing. The ginger cutting machine comes with different sets of knives that cut ginger into pieces. When the fiber in the ginger is trimmed, it enhances the quality of the ginger powder. Moreover, the slicing process reduces the time for drying, which saves electricity and money.

Once the ginger is done cutting, it is delivered to the oven for the drying process. The two-door drying machine has the capacity to handle up to 40 trays of ginger. It has multiple blades to carry out hot air and the hot air can be re-used, which is energy-saving. As you can see from the video, even the bottom layer of ginger is dried entirely.

Rather than sourcing from different manufacturers for various machines, Wakaya Perfection had Mill Powder Tech to design and supply the entire production line. In the end, the processed powder was sent to the U.S. and received FDA approval, and its reasonable production costs positively benefited Wakaya Perfection's business.

The advantage of the ginger washing machine is its 9 nylon brushes and controllable back and forth rotating function. The patented designed allowed all ginger to roll out automatically without extra labor. It is also designed to use the minimum amount of water to get the job done. In Fiji, the source of water is rain; therefore, the ginger washing machine's water is drained and reused.

Cutting is an important procedure before drying. If ginger is not sliced to the right thickness, it can lead to different colors of powder. Mill Powder Tech's cutting machine, SM-2, is adjustable to slice ginger in various thicknesses. The thinner a ginger slice gets, the shorter the fiber is, and the easier it is to dry. It comes with three sets of knives including 2-8mm, 3-8mm, and 8-20mm. The size of the cutting machine is 750*520*900 mm, weight 70kg, horse power: 1HP *1, 0.5HP *1 and its production capacity is 300-1000kg/ hr.

The quality of ginger powder is related to the dryness of sliced ginger. Too wet, the color of ginger powder won't be even, it is harder to grind, and the smell is not as fresh. The ginger drying equipment, DM-480, is a two-door dryer that is designed to blow dry in different directions with controllable temperature between 20C to 160C. It has an auto-stop function when it reaches expected temperature; it is energy-saving and has capacity of up to 40 plates of gingers.

Before turning dried ginger into ginger powder, the hammer mill is equipped for the 1st stage crushing. The hammer mill's dimensions are 900*540*900 L*W*H mm, rotating speed is up to 3200 RPM with 80-200 kg/hr production capacity.

Ginger has fibers. Having a cup of ginger tea with fibers in it would change the texture of tea. To fix it, fiber has to be cut into shorter strands. Turbo mill, TM400, consists of a 4-blade shearing knife that would cut the fiber into smaller pieces in a few seconds. In addition, because of the short fiber, it's easier to grind, thus, less heat is generated.

A good cup of coffee is a blended coffee that contains different coffee beans from various regions, since it is very rare for a single type of coffee to meet all of the preferences, including flavor, aroma, body and aftertaste. Hence, coffee bean blending has become a fine art, and many coffee companies have developed their own blended coffees as their specialties.

In Sydney, Australia, Cofi-Com TRADING PTY LTD is a commercial green coffee producer that supplies blended coffee designs and roasted coffee analyses. The beans come from different regions of the world, which allows for creating recipes of beans. Their own blended coffees, namely Venus Superior Blend and Aroma, are well-known and sold to famous coffee shops such as illy, Starbucks, etc. After using the same ribbon mixer for years, Cofi-Com wanted to replace the old blending equipment in order to sustain the quality of mixing. Hence, they contacted Mill Powder Tech with their requirements. Mill Powder Tech is a Taiwanese powder handling equipment manufacturer with over 70 years' experience. Based on Cofi-Com's requests, 3 tons handling amount, a complete production line design and also presentable to their visitors, Mill Powder Tech designed a ribbon mixer production line with total solutions.

Ribbon Mixer's blending was the most important step in the turnkey project. To prevent unstable coffee taste, 100% uniform mixing was required. To show how precise Mill Powder Tech's ribbon mixer was, rather than using coffee beans, Mill Powder Tech used beans with dynamic colors; there were yellow, green, red, black and brown beans. After a series of tests and trial, you could see the different colors of beans spread out evenly.

Normally rotary cone mixer is recommended for coffee bean mixing, however, because Cofi-Com preferred a machine that is more flattering, therefore, Mill Powder Tech customized horizontal mixer to meet their specific needs. Mill Powder Tech adjusted the width between ribbon and barrel, and the width of ribbon itself to prevent breaking of beans occurred while mixing.

The blending coffee's turnkey design consisted of a bucket elevator, a destoner machine, a ribbon blender, a dust collector, a storage bin and an automatic sewing machine. When coffee beans were dumped into a feeding hopper, a bucket elevator would carry them to a destoner machine that shakes out the unqualified ones. Later, the beans were sent to a ribbon blender for mixing. Once done blending, the dust collector was connected to remove the particles. In order to ensure the continuation of operation, well mixed beans were stored in a storage bin temperately while conducting packaging and sewing with sack bags.

Overall, the whole coffee blending processing line was designed with 3 tons of handling capacity. For production efficiency, the storage bin was designed to allow non-stop processing, and to assure bean quality, destoner machine was equipped. At the end of the production line, an automatic sack sewing machine was connected to conduct packaging procedure. It was a one-stop production line with outstanding mixing job and assured time and money was saved. As a result, Cofi-Com was thrilled with Mill Powder Tech's high performance machinery. So far, the ribbon mixer processing line has been operating efficiently.

Mill Powder Tech is located in Taiwan and has over 70 years of industrial powder handling equipment and turn-key system experience. Mill Powder Tech's great flexibility in customization will help you save costs and energy in the long run to ensure your business benefits.

Nestl S.A. is a Swiss multinational food and beverage company headquartered in Vevey, Switzerland. It is the largest food company in the world measured by revenue. In 2007, they came to Taiwan intending to find a qualified supplier making Nestl beverages, namely, Nescaf Coffee and Nestl MILO. Besides having their own World Standard processing equipment testing and production procedure systems, Nescaf also requested meeting GMP certification and custom-made mixing turnkey system.

Three years later after negotiation, commissioning to the extra purchasing, Mill Powder Tech (MPT) delivered state of the art powder processing equipment with high production capability. When you walk into the plant, you can see a large production system with six ribbon mixer (mixing blender) processing lines - three for Nescaf Coffee and another three for Nescaf MILO, packing in highly intense speed. The whole industrial blender turnkey project was rigorous, but MPT pulled it through with their seasoned powder handling processing equipment building experience.

In Nestl's custom built processing plant, horizontal mixers (RM-300 & RM-500) are used for the 3-in-1 coffee and MILO powder mixing process. They are a total six powder handling processing equipment lines; they are GMP certified patented (patent # I311923), meet Nestl International Processing and Production objectives and is the only one in Taiwan.

Ribbon Mixer can handle a maximum batch volume of 4,800 litres (2,000 kg) of product with rotation speed between 18-36 RPM. It is designed to meet high-speed dry powder mixing efficiency. Ribbon mixer's shaft seal and bearing are specifically designed to reduce rolling friction which allowed long-term usage. Agitator ribbon assures pure additive blends by performing mixing operations. Both inner and outer sides of the ribbon mixer are polished and easy-to-clean.

Industrial cone blender is applicable for mixing particles such as drugs that are made of various components with versatile gravities. For RC-3000, its production capacity is 50 to 3,000 kg and 120 to 7,000 liters.

Because of the conical shaped blender and the separated motors (outer barrel and inner blades), cone mixer is able to spin at an angle of 0 to 360 degrees with 4-way mixing action. Overall, it is an optimal mixer for products of high viscosity and density.

Double cone mixer, DC-50 and DC-100, is an economical blender that is used to combine multiple small batch materials including food preparations, cosmetic manufacturing, resin powder additions, 3-in-1 coffees, herbal medicines, plastics, vitamins and minerals etc. It is an efficient and adaptable blender for mixing dry powder and granules homogeneously.

Mill Powder Tech (MPT) turbo mill handles what other powder processing and handling equipment can't surpass namely German machine quality in the market with solid reputation. With more than 70 years of powder handling experience, MPT has sold their powder machine to over 70 countries and grounded hundreds of types of materials into high quality powders.

A soy milk drink that is sold in Hong Kong, mainland China, Australia, New Zealand, North America, Europe, South East Asia and other markets throughout the world, this leading beverage company that has been selling soybean milk for decades - it has high-protein and sold at an affordable price to accompany everyone's breakfast.

For years, they've been using the traditional method to make soy milk - from harvesting, grading, de-hulling, grinding, formulation, sterilisation, aseptic storage to the final packaging. They also supply soy products including tofu, natural soy-based products and desserts, pasta and noodles. A few years ago, they wished to start selling soy mill in China. However, China is a big country, which means shipping fresh soy milk can be tricky, and the cost of making soy milk is high, which means they also need to find other solutions to cut down costs. Knowing MPT has more than 70 years of powder handling experience, they contacted them for advice.

MPT designed a powder processing line and showed them how the production line is going to reduce the staff cost, prolong expiry date and create an additional valuable product for them. It is an automatic production line that requires less staff to monitor and operate; it uses turbo mill to grind soybeans, which saves time and money for extra processes; and lecithin can be extracted from soybean powder. Overall, the production capability is higher!

The soybean powder production line includes a turbo mill, cyclone equipment, dust collectors, a screw conveyor, a bag filter, a soybean skin-grinding turnkey system, a tunnel type dry-cooling machine, a fine-stone vibro separator and a density filter. It is the result of years of blade structure development and relentless testing. When using MPT's turbo mill to grind soybeans, the powder is fine, the temperature is stable, the particles are constant, the flavor is contained, and the soy protein is maintained.

"Our turbo mill is sold worldwide, it is competitive regarding meeting clients' powder requirements and at the same time cost-saving. It is our goal to deliver authentic powder handling equipment for our clients." said the sales manager of MPT.

During the process, the high quality of bean powder can be stored for one month. Additionally, rather than selling regular bean related tofu products, the powder machinery system is able to create valuable lecithin after the beans are separated into three parts - coat, nut and lecithin. MPT not only solved the company's soy milk preservation problem, they also assisted them to develop a new product.

MPT delivers innovative, high efficiency powder processing equipment to leading companies in dynamic industries such as food, spices, environmental recycling material, mineral, pharmaceuticals, etc. So far, the soybean beverage company has procured two soybean powder mill lines located in Hong Kong and China and the 3rd set of powder processing machine turnkey projects is under negotiation. Their business has grown so well that the cooperation continues.

Compared to the powder-handling equipment in Taiwan, the machines in Japan and Europe are 3-5 times more expensive. In order to stay competitive, there are more and more buyers seeking powder processing machines with reasonable prices elsewhere. Mill Powder Tech (MPT) is a Taiwanese powder processing equipment supplier that has sold their grinding machines to more than 70 countries and ground hundreds of materials with prominence. Even in Europe, MPT is able to meet the strict requirements, for instance meeting CE criteria and design high quality powder machines.

In Spain, there's a well-known carrageen supplier that needed to buy powder machines to integrate with the ones in the plant due to the increasing sales. To find a qualified supplier, a series of evaluations were conducted. Because MPT's successful turbo mill stories in Asia, they contacted them. The company perceived the contrast between the carrageen powders made by MPT and others, as well as the productivity and machine performance. In the end, MPT won the order with outstanding achievements. The company ended up purchasing two sets of powder processing equipment systems with four turbo mills.

The powder system integration was a challenge but it went well. For a turbo mill, regardless its powder fineness (200 mesh) and productivity (130kg per hour), the outstanding achievements have surpassed other European competitors. Plus, the easy to operate and acceptable price is also advantageous and allowed the company to be more ambitious. Each powder handling line contains a vacuum suction, screw conveyor, vibro separator & filter, rotary valve, cyclone separator, explosion relief valve and rotary valve. Two turbo mills are the major machines among the whole project. MPT's turbo mill is a powder grinding machine that has been developed and modified for decades based on users' experience. Today, MPT's turbo mill can grind any kinds of material, and it's the only one in many regions that is capable of doing so.

Nice Group is a famous enterprise in Taiwan and owns 3 listed companies. It is one of the top 100 enterprise groups in Taiwan with a business scope covering household chemicals, food, logistics and leisure-related areas.

AGV Products Corp is one of the subsidiaries of Nice Group in Taiwan. They have been specialized in producing healthy foods and drinks for years. Due to people's increasing awareness of having good eating habits, AGV Products Corp is able to provide dynamic options of foods and beverages and become a leading company in Taiwan. MPT's turbo mill plays an important role providing reliable and efficient powder handling processing equipment to assist them to reach their production goals.

Pin mill is suitable for small scale to medium scale production, it is easy to clean, reasonable priced and easy to operate. For powder suppliers who wish to provide multiple powders, Pin Mill allows you to implement various rotors (stud type, pin type, knife type), stators and screen rings in order to meet powder fineness standards. Pin mill's easy operation permits you to replace or expand to achieve processing goals.

SFC is a Japanese baking powder company that delivers a large amount of powder every day. Mill Powder Tech (MPT) is a Taiwanese powder machine manufacturer with more than 70 years of powder handling experience. Knowing MPT from a trade show, SFC visited MPT with specific requirements. SFC required a custom-made impact classifier mill, a requirement which allowed MPT to increase their impact classifier mill's production capability - 600kg per hour production capacity and 1,000-5,000 mesh.

For general screen-less air classifying mill, after raw material is ground into fine powder in the grinding chamber, powders are classified in order to meet particular parameters. Each blade is designed with various angles to create dynamic fluent current to capture the finest powder.

"With the Japanese client's new design, baking soda's productivity is increased. Because of their new design, we've developed a new type of air classifier mill with better performance." said Tony Ling, a sales manager of MPT.

Patented S-Type Impact Classifier Mill (S-ICM) powder processing equipment is specialized in dry powder classifying. The optimal multiple responses grinding design, fine powders can be cleanly classified, stable temperature control, high speed operation, manufactured in stainless steel and special type of blades to ensure the grinding process is safe, clean, efficient and high quality. The air classifier is suitable for various industries including pharmaceutical industry, consumer goods, chemical industry, food industry, etc. In addition, custom Engineering and turnkey system design are available.

ICM-410 for CPC Corporation, Taiwan. (CPC Corporation, Taiwan (CPC) is the foremost energy enterprise in the Republic of China.)Impact classifying mill ICM-520 turnkey project for high density fine materials.

In Toronto, there are people who line up waiting outside to buy rice powder for making rice related products for their businesses. Like some businessmen, Mr. Wang started small by selling ground raw rice in a residential building using grinding equipment he bought from a Taiwanese powder handling processing machine supplier, Mill Powder Tech (MPT). MPT is a powder handling equipment builder with more than 70 years of experience and their powder processing machine is sold worldwide.

The business went extremely well, sometimes there are people waiting outside for 24 hours just to buy batches of rice powder. Two years later, the owner moved to an industrial district and purchased bigger powder processing equipment to cope with the large demand.

In two years, Mr. Wang has upgraded his turbo mill from TM 400 to TM 600, plus the later procurement of a pin mill. MPT always aims to provide environmentally friendly machinery and equipment to various fields of industry, thus, rather than using the traditional method to produce rice powder, which involves washing and soaking the rice, draining it, laying it out and then grinding it, turbo mill TM 400 and 600 are designed to eliminate the water handling process. At the beginning, the owner was concerned about the generated heat during grinding, since it may affect the texture of rice noodles made with the powder. In the end, the result showed that MPT's machine performs well. Without water handling processing, the grinding process is cost-saving and more efficient.

For rice powder buyers, their fondness for Mr. Wang's rice powder is because of its high quality. They are able to use the powder to make chewy rice noodles with great taste, as well as Chinese and Vietnamese noodles, turnip cakes, bread, rice pancakes, or any foods that require gluten-free. Overall, Mr. Wang is thrilled with MPT's powder handling processing equipment and is willing to invest more to expand his business in the future.

In Canada, Mill Powder Tech (MPT)'s impact classifier mill is sold to Confiseries which is a sugar company that is specialized in providing sugar products. They purchased ICM-750 powder processing equipment turnkey system in Nov, 2012 for making maple sugar powder, which is a famous sugar made from Canada's maple trees. They requested 300-400 kg per hour of production capability and 300 mesh of powder fineness. MPT was able to meet their requirements with great performance.

Mill Powder Tech (MPT) broke through difficulties in developing an impact knife mill that would solve spice and herb's grinding dilemmas. Due to various factors (environmental, equipment, human operation), spice and herb powder handling processing equipment can result in low quality powders. With MPT's innovative design, spice's temperature is controlled, color is sustained, productivity is increased and the price is reasonable.

Impact knife mill is great for small and medium enterprises who wish to deliver high performance ground herbs, roots and spices. It is also cost-saving, with high production capacity and easy maintenance. Impact Knife Mill (IKM-310)

For some herbs, their roots and seeds can make the grinding process tricky, in the end, the odor can be lost, the color can be faded and the root can be very difficult to cut. They can wear the powder equipment out and the whole powder handling process becomes costly and inefficient.

Because impact knife mill's reasonable price, for powder suppliers who wish to sell great selections of species, it is affordable to buy several impact knife mills at once. It does not only save your time for cleaning and switching equipment, also avoids the chance of contamination.

In Bangladesh, ACI Limited and Square Group are both leading companies in pharmaceutical, food, construction, daily product industries. Their procurement of MPT's spice grinding systems proved their #1 selection of powder mill supplier.

The subsidiaries, ACI Foods Limited, is selling pure spices, including chili powder, turmeric powder, coriander powder and cumin powder. SQUARE Herbal & Nutraceuticals Ltd. has attained the core confidence of health care providers with the highest quality herbal products of purely eastern and western origin, as well as meeting ever expected efficacy and safety based on international standards.

"Good grinding processing equipment should be able to retain the odor of spice in its own place, leaking smell shows failure of the process. Our more than 70 years of powder mill experience has allowed us to develop outstanding blades to handle any kind of materials.", Tony Ling, a sales manager of MPT claimed.

The grinding method of conventional grinders utilizes collision, cutting, and friction to accomplish the goal of powder refinement, typically such method produces from impact surface that contaminates the out-put material. When required particle fineness is in high micron, the contamination becomes worse. On the other hand, a capable JET MILL delivers refined powder without contamination, however it presents the problem of high energy consumption and inefficiency out-put performance. Thus, Mill Powder Techs combined the advantages of the two grinding methods, without the problematic impurity issues, and creates Cyclone Mill.

Mill Powder Tech (MPT), based in Tainan, Taiwan, was founded over 70 years ago and specializes supplying industrial powder handling process equipment. Today, with 12 agents and 30 distributors located globally, MPT has sold their grinding equipment to over 70 countries. As a prominent size reduction solutions provider, more than 40 types of machines are ready to serve you with solid technology.

MPT started providing animal feeding-stuff and food size reduction equipment in 1940. In 1975, MPT developed the 1st turbo mill prototype after years of collected experience, in 2004, MPT expanded their market worldwide with outstanding patented powder processing equipment and turnkey project design targeting in material grinding, mixing and crushing.

To compete with the powder processing equipment from Europe and Japan, MPT designs GMP and CE certified powder processing equipment in a cost-effective manner. In addition, they also deliver environmentally friendly designs to meet market trends.

MPT's powder grinding machine meets 80% customers' requests, and to fulfill the needs of other clients who wish to grind what normal equipment can't, MPT is going one step further, delivering custom-made and smart turnkey projects.

"Our goal is to design powder handling equipment that is flexible, integrated, cost-effective and productive; in the end, their business is profitable based on over 70 years of seasoned engineering experience." said the Sales Manager of Mill Powder Tech.

With more than 70 years of experience, Mill Powder Tech's powder processing equipment is highly recommended if you wish to supply fine powders. The powder's temperature is controlled, color is sustained and productivity is increased when using MPT's machine. Turbo mills, blenders, pin mills, impact classified mills, cyclone mills, hammer mills, powder grinders, cutting crush machines, bread crumb grinders, vertical mills, peanut milling machines and sesame milling machines with more than 40 types of equipment is ready for you to choose. Industrial blenders and mixers, temperature controlling, pulverizers and vibratory feeders are integrated into material powder handling systems for complete processing.

Mill Powder Tech (MPT) started providing animal feeding-stuff and food size reduction equipment in 1940. In 1975, MPT developed the 1st turbo mill prototype after years of collected experience, in 2004, MPT expanded their market worldwide with outstanding patented powder processing equipment and turnkey project design targeting in material grinding, mixing and crushing. If you are looking for a powder handling expert, look no further than Mill Powder Tech from Taiwan. They've handled hundreds of materials that are involved in various industries including chemical, food, pharmaceutical, plastics & rubber, mineral, recycling, etc. Send MPT an inquiry now!

Ready-Online.com websites (collectively Ready-Online.com) refer to sites hosted on the Ready-Online.com domains and subdomains thereof. Ready-Online.com website provides a platform for MILL POWDER TECH (MPT) to showcase their stories and products in order to attract visitors with product inquiries. When visitors send inquiries, information obtained in connection with the site may be used by MILL POWDER TECH (MPT). Ready-Online.com regularly collects and processes information about visitors who use the website and inquiry form which we operate and control, and for which we may be deemed to act as the Data Controller.

Certain visitors choose to interact with Ready-Online.com in ways that require Ready-Online.com to gather personally-identifying information. The amount and type of information that Ready-Online.com gathers depends on the nature of the interaction. We collect, process and use your personal data for specific purposes if you have given your consent to the collection, processing and use of specific personal data for such purposes. You may withdraw your consent any time.

The types of personal information may include: Company name, contact name, job title, company website, country, business type, email, telephone number, fax number, address.Cookie:There is a technology called "cookies" which is an element of data that a website can send to your browser which may then store on your system. Some Site pages use cookies so that we can better serve you when you return to our Site. You can set your browser to notify you when you receive a cookie, giving the chance to decide whether to accept it.We use Tract ID (cookies) to collect and store information when you visit our website; the information is saved at Amazon Web Services (AWS) and used to identify your browser or device.Cookies do not harm your computer and do not contain any viruses. Cookies help make our website more user-friendly, efficient, and secure. Cookies are small text files that are stored on your computer and saved by your browser. Using cookies enables us to provide you with certain features and provides us with information regarding website visits.Web analysis with Google AnalyticsWe use Google Analytics to analyze user activity in order to improve the Website. For example, using Cookies we can look at aggregate patterns like the average number of searches that users perform, what keywords users searched, countries and languages. We can use such analysis to gain insights about how to improve the functionality and experience of the website. You can visit Google Analytics Privacy Policy Privacy Policy at: https://policies.google.com/technologies/cookies.Your Information Collected from Other TechnologiesBesides Cookie, we use other technologies to improve your user experience and the overall quality of our services by collecting the information below:[site visitor] visited website (URL) [site visitor] IP Address [site visitor] Internet Connection Device Brand, Model and OS [site visitor] Internet Connection Device Browser, Resolution, Color [site visitor] GeoIP [site visitor] ISPHow We Use Your Personal InformationOur client will supply information on products or any other professional information based on inquiries received. Without your explicit consent or a legal basis, your personal data or browse history is not passed on to third parties outside the scope. Part of the data is collected to ensure the proper functioning of the website. Other data can be used to analyze how visitors use the site.Information, Blocking, DeletionAs permitted by law, you have the right to be provided at any time with information free of charge about any of your personal data that is stored as well as its origin, the recipient and the purpose for which it has been processed. You also have the right to have this data corrected, blocked or deleted. You can contact us ([email protected]) at any time using the address given in our legal notice if you have further questions on the topic of personal data.All the collected information is saved for 24 months on Amazon Web Services (AWS) and regularly deleted every month.The Protection of Your Personal DataYour personal data is stored on Amazon Web Services (AWS). AWS Announces CISPE Membership and Compliance with First-Ever Code of Conduct for Data Protection in the Cloud.Information SecurityWe use standard security technology SSL or HTTPS standard technology for keeping an internet connection secure and safeguarding any sensitive data that is being sent between two systems, preventing criminals from reading and modifying any information transferred, including potential personal details.Changes to This Privacy PolicyWe may update this Privacy Policy to reflect changes to our information practices. If we make any material changes we will notify you by email (sent to the e-mail address specified in your account) or by means of a notice on this website prior to the change becoming effective.Contact UsIf you have any questions about the website, cookie, Google Analytics, please contact:[email protected] you have any questions about inquiry content or personal information, please contact:[email protected] 171, Jheng Bei 3rd Road, Yong Kang District, Tainan City 71043, Taiwan

There is a technology called "cookies" which is an element of data that a website can send to your browser which may then store on your system. Some Site pages use cookies so that we can better serve you when you return to our Site. You can set your browser to notify you when you receive a cookie, giving the chance to decide whether to accept it.

Cookies do not harm your computer and do not contain any viruses. Cookies help make our website more user-friendly, efficient, and secure. Cookies are small text files that are stored on your computer and saved by your browser. Using cookies enables us to provide you with certain features and provides us with information regarding website visits.

We use Google Analytics to analyze user activity in order to improve the Website. For example, using Cookies we can look at aggregate patterns like the average number of searches that users perform, what keywords users searched, countries and languages. We can use such analysis to gain insights about how to improve the functionality and experience of the website. You can visit Google Analytics Privacy Policy Privacy Policy at: https://policies.google.com/technologies/cookies.

Besides Cookie, we use other technologies to improve your user experience and the overall quality of our services by collecting the information below:[site visitor] visited website (URL) [site visitor] IP Address [site visitor] Internet Connection Device Brand, Model and OS [site visitor] Internet Connection Device Browser, Resolution, Color [site visitor] GeoIP [site visitor] ISPHow We Use Your Personal InformationOur client will supply information on products or any other professional information based on inquiries received. Without your explicit consent or a legal basis, your personal data or browse history is not passed on to third parties outside the scope. Part of the data is collected to ensure the proper functioning of the website. Other data can be used to analyze how visitors use the site.Information, Blocking, DeletionAs permitted by law, you have the right to be provided at any time with information free of charge about any of your personal data that is stored as well as its origin, the recipient and the purpose for which it has been processed. You also have the right to have this data corrected, blocked or deleted. You can contact us ([email protected]) at any time using the address given in our legal notice if you have further questions on the topic of personal data.All the collected information is saved for 24 months on Amazon Web Services (AWS) and regularly deleted every month.The Protection of Your Personal DataYour personal data is stored on Amazon Web Services (AWS). AWS Announces CISPE Membership and Compliance with First-Ever Code of Conduct for Data Protection in the Cloud.Information SecurityWe use standard security technology SSL or HTTPS standard technology for keeping an internet connection secure and safeguarding any sensitive data that is being sent between two systems, preventing criminals from reading and modifying any information transferred, including potential personal details.Changes to This Privacy PolicyWe may update this Privacy Policy to reflect changes to our information practices. If we make any material changes we will notify you by email (sent to the e-mail address specified in your account) or by means of a notice on this website prior to the change becoming effective.Contact UsIf you have any questions about the website, cookie, Google Analytics, please contact:[email protected] you have any questions about inquiry content or personal information, please contact:[email protected] 171, Jheng Bei 3rd Road, Yong Kang District, Tainan City 71043, Taiwan

[site visitor] visited website (URL) [site visitor] IP Address [site visitor] Internet Connection Device Brand, Model and OS [site visitor] Internet Connection Device Browser, Resolution, Color [site visitor] GeoIP [site visitor] ISPHow We Use Your Personal InformationOur client will supply information on products or any other professional information based on inquiries received. Without your explicit consent or a legal basis, your personal data or browse history is not passed on to third parties outside the scope. Part of the data is collected to ensure the proper functioning of the website. Other data can be used to analyze how visitors use the site.Information, Blocking, DeletionAs permitted by law, you have the right to be provided at any time with information free of charge about any of your personal data that is stored as well as its origin, the recipient and the purpose for which it has been processed. You also have the right to have this data corrected, blocked or deleted. You can contact us ([email protected]) at any time using the address given in our legal notice if you have further questions on the topic of personal data.All the collected information is saved for 24 months on Amazon Web Services (AWS) and regularly deleted every month.The Protection of Your Personal DataYour personal data is stored on Amazon Web Services (AWS). AWS Announces CISPE Membership and Compliance with First-Ever Code of Conduct for Data Protection in the Cloud.Information SecurityWe use standard security technology SSL or HTTPS standard technology for keeping an internet connection secure and safeguarding any sensitive data that is being sent between two systems, preventing criminals from reading and modifying any information transferred, including potential personal details.Changes to This Privacy PolicyWe may update this Privacy Policy to reflect changes to our information practices. If we make any material changes we will notify you by email (sent to the e-mail address specified in your account) or by means of a notice on this website prior to the change becoming effective.Contact UsIf you have any questions about the website, cookie, Google Analytics, please contact:[email protected] you have any questions about inquiry content or personal information, please contact:[email protected] 171, Jheng Bei 3rd Road, Yong Kang District, Tainan City 71043, Taiwan

Our client will supply information on products or any other professional information based on inquiries received. Without your explicit consent or a legal basis, your personal data or browse history is not passed on to third parties outside the scope. Part of the data is collected to ensure the proper functioning of the website. Other data can be used to analyze how visitors use the site.

As permitted by law, you have the right to be provided at any time with information free of charge about any of your personal data that is stored as well as its origin, the recipient and the purpose for which it has been processed. You also have the right to have this data corrected, blocked or deleted. You can contact us ([email protected]) at any time using the address given in our legal notice if you have further questions on the topic of personal data.

We use standard security technology SSL or HTTPS standard technology for keeping an internet connection secure and safeguarding any sensitive data that is being sent between two systems, preventing criminals from reading and modifying any information transferred, including potential personal details.

We may update this Privacy Policy to reflect changes to our information practices. If we make any material changes we will notify you by email (sent to the e-mail address specified in your account) or by means of a notice on this website prior to the change becoming effective.

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