mobile crushers | mobile crushing plant

mobile crushers | mobile crushing plant

Based on more than 30 years' experience in the industry development, installation of thousands of sets of equipment and a large amount of money invested in research and development, SBM has released a brand-new mobile crushing and screening plants including seven modules and a total of about 70 types. Our mobile crushers are able to be widely used in phases such as coarse crushing, intermediate crushing, fine crushing, ultra fine crushing. sand-making sand washing, sand shaping and screening in fields of metal mines, building aggregates and solid waste treatment, etc. Also they are able to meet customers' requirements for diversification, high quality and high production capacity, and committed to providing customers with comprehensive and systematic integration solutions.

Our mobile crusher can be used in one stage of crushing for separate operation or complete joint operations with other crushing and screening portable plants to achieve two-stage, three-stage or four-stage crushing, so that various crusher screening requirements could be satisfied.

The mobile crushers feature flexible configurations, with more attention paid to complete functions, stable performance and strong practicability. The reasonable matching among all systems of the equipment has greatly improved the equipment productivity, and compared with the fixed production lines of the same equipment conditions, this products feature more reliable performance, more powerful functions richer function portfolios, significantly enhanced complete capacity and wider applications.

This machine adopt a modular design concept that the same frame can be adapted to a variety of types, so that different host machine units of the same type could be exchangeable. The on-site needs can be satisfied only by changing the main machine equipment according to users' diversified needs.

Mobile crusher has been optimized in structure design and product portfolio, so it has more types and more flexible combinations, able to provide users with more abundant and effective portable solutions

The equipment adopts a universal frame and a modular designed main machine, able to realize rapid upgrade and replacement, so that higher demands of production lines could be satisfied. The frame-mounted platform needs no additional investment, but only replacement of the main equipment and its accessories to upgrade and expand the scale of a stone production line.

The equipment is provided with a preliminary screening module and an adjust-able vibrating screen, the equipment parameters can be adjusted and optimized according to Users' field conditions to optimize the on-site produc tion efficiency.

The speed of the vehicle-mounted belt conveyor can be adjusted according to the material throughput to reduce the energy consumption. At the same time, a feedback alarm system for overload electronic control signals is additionally provided to achieve timely power-off shutdown in case of any fault.

This complete sets of equipment can accurately meet customers' various requirements for crushing operations by means of simple adjustment, and the users can switch "screening first and then crushingto crushing first and then screening according to their individual needs to satisfy the product requirements. Users can also add a returning charge conveyor to realize swit ching between closed and open loops to expand the range of equipment applications.

Compared with stationary crushing plant, this mobile crushing plants can be configured with quick-mounting outrigger steel plates as options free of base hardening and fixation, and can be quickly fixed for working on the site to realize the effect of small range movement approximately like caterpillar equipment, so such have considered the flexibility and the equipment portfo-lio diversification of mobile crushing and screening lants.

Each crushing solution will be different from others due to different feeding types or product requirements, and the K-series mobile plants can provide users with: the maximum flexibility and cost effectiveness able to meet all portable crushing and screening requirements.

mobile electric crushers - tesab engineering

mobile electric crushers - tesab engineering

This means you can have the benefit of these proven impact crusher units on a wheeled chassis, allowing you to take advantage of existing excess power on your current operation that can be utilised at no extra cost.

mobile impact crusher - rubble master

mobile impact crusher - rubble master

From the enclosed inner-city jobs in central London to the mountains in Peru: RM crushers can easily be transported at any time. RM mobile impact crushing can crush and move at the same time, so you can operate the impact crusher from the safety of an excavator cab by remote control, move it from one place to the next, even over rough ground. Our compact impact crushers are so quiet they are even able to work in urban areas where noise can be an issue.

Thanks to the RM GO! Principle, it is possible for RM impact crushers to be operated by one person. Following a short training session, you can get the most from your compact crusher. All maintenance points are accessible from ground level. Nothing could be simpler.

As a result of unique technical innovations, one and the same machine can be used for both recycling and to process natural rock. Highly advanced RM technology makes RM Compact Crushers suitable for a multitude of materials, including C&D waste, natural stone, glass, coal, reinforced concrete and much, much more.

RM makes substantial investments in research and development for innovative solutions with the highest degree of customer benefit. As experts in mobile crushing, for twenty years RUBBLE MASTER has been the world market leader in mobile compact crushing.

The innovative, high performance diesel-electric drive unit is extremely economical with up to 30 % lower fuel costs. The intelligent dust suppression system and the RM Enviro package keep noise and dust emissions low to ensure a high level of acceptance by local residents, machinery operators and authorities. Impact crushing with an RM crusher is a hassle free experience for both operators, owners and people living and working near the job site.

Combining mobility and high throughput the versatile, heavy duty mobile jaw crusher optimizes crushing solutions as a stand-alone unit or as primary crusher for all types of trains. The RM MXJ1100 covers small mining applications, quarries and is also perfect for recycle material due to the large jaw to belt clearance combined with

As the first NEXT philosophy crusher, the RM 120X sets new standards in mobile processing. With its proven compactness and high throughput capacity, it delivers enhanced safety and maximum flexibility. The interaction between the machine operator and the crusher enables maximum efficiency with maximum convenience.

The RM 60 is the most compact RM crusher and the ideal choice for processing smaller quantities for businesses which are looking to expand their activities and increase profits. Like all RM crushers, the 12 tonne model can also be combined with high-performance pre-screens and post-screens.

The RM 70GO! 2.0 conjures up to 150 t/h cubic high-quality grain from rubble, asphalt, concrete and natural rock. As a mobile crusher, it is the ideal machine for companies which have discovered recycling as a new and profitable line of business. Easy, compact and powerful.

High performance and profitable these are the characteristics which best describe the RM 90GO!. Packed with versatility it transforms all mineral materials into high-quality cubic aggregate at up to 200 t/h. Thanks to its mobility it is at home in city centres as well as in the mountains.

The RM 100GO! is the star among the mobile crushers a mobile power pack for every application. It is ready for action within minutes and can handle a wide variety of materials extremely quickly. Weighing in at only 29 t when empty, it crushes up to 250 tonnes of material per hour.

The RM V550GO! brings together the technology of a cone crusher and vertical shaft impactor. Combined with the benefits of the RM GO! principle, it is more of a compact sand and grit mill than a mobile crusher. The crushing technology produces an unsurpassed level of pulverisation.

mobile crushing, selecting units, portable plants - stone crushing plant

mobile crushing, selecting units, portable plants - stone crushing plant

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Mobile rock crusher: portable cone crusher, jaw crusher, stone crusher. CRIFI Ltd Crushing Plant projects and realizes crushing and screening mobile units, for mining processes and recycling of demolitions, both on crawler basis and on rubber wheels. The range of mobile equipments CRIFI brand represents the guarantee of a consolidated and on the cutting edge engagement toward quality and technical knowledge in the crushing and screening field. E type of crushers can be divided into: Primary crushing units or plants; Secondary crushing plants or groups; Tertiary grinding units or plants; Groups or installation of screen, selection; Groups or washers

E type of crushers can be divided into: Primary crushing units or plants; Secondary crushing plants or groups; Tertiary grinding units or plants; Groups or installation of screen, selection; Groups or washers

C.R.I.F.I. S.r.l. Crushing Plant, Via S. Gervasio,4A 4B - 61037 Mondolfo (PU), Italy tel(+39) 0721-959931- fax (+39) 0721-957132 Capitale Sociale 51.000,00 I.V. - C.F. /P. I.V.A. IT00469280416 Reg. Imp. (PS) n 4498 Trib. (PS) - Iscr. REA (PS) n 86371 - Privacy policy

mobile crusher, mobile crushing plant - all industrial manufacturers - videos

mobile crusher, mobile crushing plant - all industrial manufacturers - videos

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STONE CRUSHER FOR EARTH MOVING FIELD The smallest dimensions for the highest performances. They represent a real revolution for small yards with lack of space. The stone crushers of the Caesar series, ...

STONE CRUSHER FOR EARTH MOVING FIELD The smallest dimensions for the highest performances. They represent a real revolution for small yards with lack of space. The stone crushers of the Caesar series, ...

Sanvik's QJ341 is a mobile jaw crusher which is applicable for the industries of quarrying and construction. With its compactness, it involves a hydraulic adjustment, reversible jaw and automatic central ...

The Sandvik UJ310 wheel-mounted crushing plant is a comprehensive system comprised of all the process steps needed in crushing operations. The system is designed for easy transport between sites, and can be easily set ...

This is a mobile crushing plant of model UJ440i from Sandvik that offers operations without trouble and in an exceptionally smart way due to the presence of an intelligence system in it. The intelligent ...

FABO PRO 150 is a mobile type & closed circuit crushing plant model that is suitable for almost all types of stones except those which's hardness level is too high. Technical Specifications : Production ...

... primary jaw crusher and cone crusher. TECHNICAL SPECIFICATIONS: - Bunker: 20 m3 - Plant Dimensions (1st chassis): 11000x3450x4600 mm - Second chassis: 15300x4250x4600 mm - Production Capacity: ...

Characteristics Smallest jaw crusher in the MOBICAT model range, the design of which is heavily based on the MC 110 R and its appearance is also very similar. It also impresses with its familiar diesel-direct drive ...

... disposal sector, mobile crushing plants are used to process concrete, asphalt and other demolition debris, not only to recover useful construction aggregates, but also to reduce transport and landfill ...

a jaw crusher that crush and directly pack light demolition remains (debris, tuff, bricks, tiles, pieces of marble and concrete). 100% made in Italy, is a machine designed to be used in small places and apartments because ...

Tertiary impact crushers are used for soft and medium-hard materials crushing, with close grain distribution and cubical products. Tertiary impact crushers are preferred because of they are being an ...

... craftsmanship. JC-2 Mobile Crushing Plant has single or double chassis options as per our clients preferences and it is combination of: - Feeding Hopper with vibrating feeder - CJC-90 Primary ...

Trio CT series jaw crushers are available in an extensive range of sizes suitable for mobile or stationary jaw crushing applications. They are manufactured with a higher mass, which improves their mechanical ...

Performance highlights Feed size up to 600 mm (24) Independent double deck vibrating pre-screen 2.300 x 1.000 mm (77" x 33") Feed opening 1.110 x 750 mm (44 x 29) C.S.S. min. - max. 45 - 180 mm (1 3/4 - 7) Capacity up to 400 ...

The Terex Finlay J-1480 incorporates the Terex Jaques JW55 single toggle jaw crusher which boasts a throughput capacity up to 750mtph depending on application and material. The machine is available with direct drive ...

The Powerscreen Trakpactor 320 is a mid-sized horizontal impact crusher designed to offer operators and contractors both excellent reduction and high consistency of product shape for performance in quarry and recycling ...

The RM 60 is the RM hook lift crusher and the ideal choice for niche processors and companies that need to crush smaller quantities to open up new business areas or expand existing areas profitably.Like all RM crushers, ...

... maximum jaw crushing mobility. Featuring Vanguard Plus Series Jaw Crushers, these plants are equally effective in aggregate or recycling applications. Both plants allow stationary and portable producers ...

Product Profile EMC100 is a dual-purpose Tracked mobile cone crusher The power of the equipment can be provided by its own generator set or external power supply, providing customers with more choices. ...

A mobile crusher uses the same range of crushing techniques as stationary models to break stone blocks into smaller pieces of a desired size. It can be mounted on a wheeled trailer or be self-propelled on caterpillar treads. Its autonomy is assured by incorporation of a hopper and conveyor to supply material to the machine as well as a second conveyor to remove finished product. It also may have sieves mounted upstream or downstream of the crusher for better control of input or output size.

Choice of crusher model will depend on: - material to be crushed and its resistance to compression - the maximum size of the initial pieces - desired output size - treatment capacity in tons per hour

mobile crushing plant,mobile crusher plant,mobile crushing station,mobile crushing plant price,mobile crushing plant for sale,mobile crushing plant manufacturers

mobile crushing plant,mobile crusher plant,mobile crushing station,mobile crushing plant price,mobile crushing plant for sale,mobile crushing plant manufacturers

Mobile Crushing Plant YCZ series mobile crushing plant consists of crushing and screening, reasonably combined with tyred trailer. It could move flexibly based on change of working site.

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mobile crusher units

mobile crusher units

The company RESTA s.r.o. was founded in January 1991 as one of the first companies in the Czech Republic that begun to deal with the problems of building waste recycling. Nowadays RESTA s.r.o. is the largest Czech manufacturer of mobile and semi-mobile crushing and screening units and one of the main operator of suchunits in the Czech Republic.

We offer to our customers a wide range of units for crushing and screening of building waste and natural aggregates that we have developed by ourselves. These units are available in various designs, sizes and outputs. Thanks to these facts we can offer an optimal solution of problems in recycling, eventually the use of building waste. Our company also deals with lines studies and designs for natural aggregate processing including their manufacturing, assembly, training and service. During the development of new products we take advantages of our own rich operating experiences. Advantages of our company are flexibility, complex services, availability and favourable prices.

We also carry on recycling plants for processing of building waste and we have already established several centres where we receive this building waste for subsequent recycling. After cleaning, crushing and screening, the recycled material is offered to be reused in building industry. Our company also deals with building activities where we use both, recycling plants services and recycled material as a full-valued substitute for natural aggregates.The company RESTA s.r.o. is certified by ISO 14001.

cat - compact mobile unit with jaw crusher | matec industries

cat - compact mobile unit with jaw crusher | matec industries

The Maxtec CAT model is a compact jaw crusher with hydraulic adjustment for its granulometry output. Compact, fully remote controlled and easy to transport, allows a fast and simple set-up and working procedures by a single operator.

The Maxtec CAT is a high performance crushing machine, the best performing and reliable solution for construction companies and contractors who want to recycle their construction and demolition waste onsite.

rubble master

rubble master

RUBBLE MASTER was founded in 1991 with the idea to enable contractors to recycle materials on-site without needing the same material processing experience as aggregate producers. The machines had to be compact with high throughput, easy to use and safe, so that on-site crushing became an attractive business to the contractor market. Since then, we have grown with our customers and today RUBBLE MASTER is the global market leader in mobile Compact Crushers.

RM NEXT elevates the most easy to use material processing equipment to a new level of simplicity, safety and performance. RM's refined machine controls are designed to give you the most out of your crusher or screen. Make light work out of daily maintenance. Troubleshoot issues faster and with confidence. And put more product on the ground.

RM Compact Crushers with the iconic low-mount engine design set the standard in mobile on-site crushing. Today's jobsites and workforce change rapidly. RUBBLE MASTER keeps thinking of new ways to make your life easier, so that you can achieve a high output without the hassle - growing your business.

choosing a mobile impact crusher for recycling what you need to know

choosing a mobile impact crusher for recycling what you need to know

RPN connected with product experts and Canadian distributors representing eight of the leading global manufacturers of mobile impact crushers to gain a little more insight into the benefits, features and evolution of this integral tool of today's C&D, concrete and asphalt recycling industries.

Mobile impact crushers, also known as the tracked impact crusher or recycling impactor, are recognizable mainly due to the fact that these crushers are mounted on a tracked undercarriage. Overall range of capacity for mobile impact crushers is roughly about 100 to 500 tons per hour.

Today's mobile impact crushers are especially ideal for smaller-scale recycling operations, for on-site recycling of demolition waste, and for tight-space urban and roadside applications. These units feature a diesel or electric drive system, are transportable by trailer, and can be simply driven off at the location of material that needs to be processed, and go to work very quickly.

With their capability to produce accurately-sized end-product with a cubical end product shape, mobile impact crushers work well as closed circuit stand-alone plants, or they can add significant productivity to any operation, working in tandem with a jaw crusher or screen plant.

Tracked impact crushing plants have evolved greatly over the last several decades, as their designs have been continuously updated and as the crushing market has changed. Major trends include the introduction of electric drive and hybrid systems as opposed to diesel-hydraulic drive systems, and decreases in size, weight, fuel consumption, cost-per-ton, and sound and dust generation.

Today's mobile impact crushers are ideal for use in a wide range of applications, including as a mobile recovered concrete crusher, or for asphalt and mixed C&D waste. They are available compliant to Tier 4 Final emissions standards, and can be equipped with or without a built-in screen, as well as many options specifically geared towards creating recycled materials. Todays mobile impact crushers are safer, more mobile, easier to maintain and operate, and are available with sophisticated machine automation and monitoring.

"The growth in recycling of concrete and asphalt recycling industries has led to higher demand for smaller, more mobile crushers," says John O'Neill, McCloskey International's VP of sales. "Over the last 10 years we have improved our control panel systems to provide operators with more knowledge and information about what is going on inside their machines at all times. The units are also easier and faster to set up."

According to Daryl Todd of B.C.-based Frontline Machinery, the Canadian dealer for Belgium-based crushing and screening plant manufacturer Keestrack, "Wesee a strong movement towards turning concrete and asphalt rubble materials into higher quality recycled materials such as construction sand, washed recycled drain rock, road mulch, RAP (reclaimed asphalt pavement) and a host of other quality products with a much higher value.

"The impact crusher's ability to handle steel-reinforced concrete, along with custom options, such as plastics and wood-waste removal systems, washing systems and more, has enabled recyclers to create much higher quality end products, and crush and process materials previously deemed only waste, or too difficult to process."

"The reason is the quality of the material and very cubical shape produced. The impact crusher is a first- and second-stage crusher in one unit, so you can crush a 600-mm product down to a final product for resale as recycling aggregate.

"Our machines are excellent in recycling asphalt, as we can slow down the rotor speed to crush the asphalt, but not the aggregate inside the asphalt, so the material can be reused in asphalt mixing plants, a huge savings on cost."

According to Norbert Dieplinger, Austria-based SBM Mineral Processing's international business development manager, "Specs are getting tighter so crushers must be much more accurate than in the past. For example, a few years back you could just crush aggregate down to 0- to 3-inch material and use it for road base. Now, engineers are allowing the use of more and more recycled asphalt into their mix, instead of all-natural aggregate and crushed concrete, and not just as road base material. With impact crushers, the shape is exactly what you need, you can get down to smaller sizes and they can process building debris with rebar."

Alexander Taubinger, Rubble Master's managing director and VP sales, says "Cost of ownership and costs per ton are key figures for our customer base." Rubble Master machines feature a diesel-electric drive that burns less fuel, and low maintenance costs are due to the company's latest design and product development.

"Back in the day, it was all about tons per hour. Machines were built overly strong and heavy with large, inefficient power solutions. This is second or third priority these days, since contractors have to meet other job requirements when it comes to most recycling applications."

He adds that with respect to end markets, Rubble Master has always been focused on the final product size and quality. "Lots of contractors still only think about reducing the size of material. It's all about reusable and resalable product size and quality these days."

The changing value of recovered metal, especially over the last decade, is a consideration for all recyclers and contractors managing recycled materials. For users of mobile impact crushers in the processing of concrete and C&D rubble, even with the fluctuating price of recovered steel seen over the last several years, efficient metal separation remains a key component.

"Unfortunately, with the way things have turned as of late, scrap iron is not worth a lot. But I can tell you that having systems in place to remove it is paramount," says Tim Harms, crushing and screening product manager, Kolberg Pioneer (a KPI-JCI & ASTEC Screens company.)

"If you have any metal contamination in your end product, you'll be in trouble trying to resell that product. So it's very important to get it removed. Ten years ago, scrap was of higher value and that was part of the equation. Now it's just the fact that you need to get it out so that you can resell the product. Impact crushers are very good at liberating scrap iron from concrete."

Stephen Whyte, product manager, mobile product development, KPI-JCI & Astec Mobile Screens, adds that the growth of the contractor/rental market has also been key in driving the growth of all tracked crushing and screening plants.

"Guys today can load a tracked impact crusher, go do a job for a week, load it off on the weekend, and they can be set, ready to go on the next site the following week," says Whyte. "It's the contractor/rental market that's really driven the mobile impact crusher market."

He adds that for impact crushing in general, mobile, tracked units are the least path of resistance to get into the business. "You've got the highest reduction ratio. You've probably got the lowest capital investment. And you can get the most bang for your buck'. Almost always you will see entry-level tracked impactors as the first choice for contractors getting into the C&D materials recycling business, no matter the brand."

The stand-out feature of the mobile crusher or tracked impactor for recycling applications, is its mobility, combined with high productivity per hour. Units are fully self-contained on their tracked undercarriage and can easily be driven off a trailer by one operator and quickly put to work, with excellent capability for moving directly to materials. Some models are even capable of tracking (moving about on their tracks) while crushing.

"The ability to move within the job site and job to job is important to the contractor, or other end user, thus driving the demand for portable crushers," says Jody Beasley, national sales director at Screen Machine. "One of the biggest expenses in material processing is physically handling the material. Every time material is moved, labour and expenses are involved. Tracked impact crushers bring the machine to the job site, right to the pile, and allow for very efficient material processing.

"It's all about tons per hour. Our machines have been designed to produce maximum tonnage and one significant way they do that more efficiently is through our patented Crusher Relief System. The Screen Machine Crusher Relief System allows the operator to raise the crusher lid up to six inches while the machine is in operation. This is a huge help in preventing jams inside the crusher and ultimately delivers thousands of additional tons of product over the life of the machine."

According to Stephen Whyte, KPI-JCI and Astec Mobile Screens, "Mobile impact crushers are higher capacity than they were when they first came on. When the first tracked machines came in, they were seen as crushers that were highly portable but would do less weight than the typical portable [trailer-mounted] machine. Whereas now, some of the tracked machines we manufacture can reach those same capacities, and compete with the portable setups.

"Another great feature with our impact crushers is that they allow operators to crush and track at the same time," he continues. "This is why you'll see a lot of these units being used along the highway. One operator can basically load the machine and operate the tracked crusher at the same time."

"This is very important," adds Kolberg-Pioneer's Tim Harms. "You can be crushing and don't have to disengage the crusher to track the machine. You can continue to crush while the machine is being moved around on its tracks, which is a big advantage with respect to time savings. Time is of a huge value. If you lose 10 percent of your time, just because you've got to wait for the crusher to stop so you can move it, those are dollars."

Traditionally, mobile impact crushers have used a diesel-hydraulic engine for the track-drive and power to the crusher. The advent of electric-drive and hybrid systems is one of the main advancements that has occurred over the last decade, and its development is seen by many as one of the most significant trends going forward, especially considering the importance of fuel efficiency, rising transport and operational costs and the global focus on reducing emissions.

"Lowest cost per ton produced is crucial in the customer's business," says Metso Minerals' product manager, Jouni Hulttinen, who adds that main focus areas in their Lokotrack line development have been ease of transport, maintenance and service, as well as safety and energy efficiency.

"Energy efficiency has been a very focused development area," says Hulttinen. "We have reduced fuel consumption up to 20 percent with our tracked impactors." He says one good example is the Lokotrack LT1213(S) (S' designates a built-in screen component) which uses a stand-by function' where the machine switches to idling mode if there is no load on the engine. "Just five minutes on stand-by, per hour, can save 10 litres of fuel per day."

According to Norbert Dieplinger, the drive systems in crushers manufactured by SBM are available as diesel-electric or can be run 100-percent electric. "Not only does electric power reduce the carbon footprint, it can save contractors up to 30 percent on fuel costs when you compare them to the diesel-hydraulic drive systems that were common in the past and are still used by lots of manufacturers," he says.

"This permits high fuel efficiency and allows optimal loading of the crusher," explains Joe Schappert, Kleemann's senior technical sales manager. "Outstanding performance is made possible in part by the extremely efficient direct drive, with which these machines are equipped. A latest-generation diesel engine transmits its power almost loss-free directly to the flywheel of the crusher, via a robust fluid coupling and V-belts. This drive concept enables enormous versatility, as the rotor speed can be adjusted in four stages to suit different processing applications."

A first question to ask when considering a purchase, according to McCloskey's John O'Neill, is: what do you want the machine to do? He says it is necessary for a solid sense of reality to be a big part of the buying decision. "Too many times the customer is upset because they expect peak performance to be the norm, when they need to be looking at all aspects of their operation and how it can support the crusher and the desired end goals or products."

"What kind of support equipment is available and can it support the tonnage capacity of the crusher?" he asks. He adds that other important questions include: Who are the customers? What is the application you intend to use it for? What spec are you working with? How large are the piles to be crushed?"

"If the impact crusher needs a part or maintenance items, can you be confident that the manufacturer will get those parts to you as quickly as possible?" asks Screen Machine's Jody Beasley. "Our machines are manufactured in Ohio, and all parts orders are fulfilled here. We pride ourselves on the fact that more than 97 percent of in-stock parts orders ship the same day."

"All impactors are not created equal, and the differences are significant," says Daryl Todd, Frontline Machinery. "We strongly suggest taking a close look when comparing various models. Start off with the technical specifications, including engine horsepower, the weight of rotor and blow bars, as well as ease of transport, machine weight and dimensions."

Todd says there are many questions to ask, including: Is the rotor direct-drive from the engine, electric drive or hydraulic drive? What is the hopper capacity and feeding height? And what are the after-screen options - single-, double- or triple-deck? Does the machine have the ability to track while in full production? What type / quality are the key components such as hydraulics and electronics? And what is the type and quality of steel used in the frame, crusher housing and rotor? He adds that any mobile impact crusher should also have a user-friendly design, with ease of changing blow bars, and ease of access for maintenance and servicing.

Keestrack's Michael Brookshaw says one of the main questions to ask when considering an impact crusher is: can you transport the unit with your own transport means? "The material that you need to crush in your area is important," he says.

"Look at the costs per ton involved on the purchasing and running of the unit. What are the amounts of material that need to be crushed? Are they large deposits of 30,000 tons or smaller deposits of 500 to 1,000 tons? You should also consider the feed size and capacity that you will need. Would electric drive provide an advantage on the environmental side of the business?"

He adds that the technical aspects of the unit are also very important. Electric drive, pre-screen before the crusher, crusher overload system, pan feeder under the crusher, weight, as well as service and operator friendliness of the unit are all areas that need to be considered. Joe Schappert from Kleemann says that buyers considering a purchase should make sure they choose the correct size for the application and consider how product will flow through the crusher.

"The Kleemann Continuous Feed System (CFS) manages a more equal loading of the crushing area, in which the conveying frequencies of the feeder trough and the pre-screen are adapted independently of each other to the level of the crusher, thus significantly boosting performance.

"Our new impact crushers are differentiated by their size and productivity," continues Schappert. "Our model MR 110 Zsi EVO 2 has a crusher inlet opening of 43.3 inches (1,100 mm), and the MR 130 Zi EVO 2 has a crusher inlet opening of 51 inches (1,300 mm). These provide feed capacities of up to 350 or 450 tph, respectively.

"Consider diesel-electric drives," he adds. "Our latest EVO 2 Mobirex mobile impact crushers utilize direct-drive crushers and electric drives for the vibrating conveyors, belts and the pre-screen. This permits high fuel efficiency and allows optimal loading of the crusher."

Looking ahead, Daryl Todd of Frontline Machinery says there will be more hybrid technology, electric/diesel hybrids, meaning reduced fuel consumption, as well as improved noise reduction. He says that we'll also see advances in contaminant removal systems and washing systems integrated into closed-circuit impact crushers.

GPS systems are another area where Todd expects advances to continue. "GPS systems provide remote monitoring and control, tying in with onboard belt scales," he says. "This allows managers to have total insight into remote operations."

Michael Brookshaw of Keestrack says their telematic system allows customers, distributors and the manufacturer to monitor their machines, inform from distance and advise on capacity, running of the unit and fault finding.

"There has also been much development in the area of wear parts, which are more durable than ever," says Brookshaw. "Our electric-hybrid and full-hybrid system, which we call Keebrid, are excellent in the areas of durability, lower emissions, running costs and all environmental issues."

For McCloskey's John O'Neill, the trend of using one machine to do multiple parts of an operation will continue to decline. "The crusher should crush and the screeners should screen," he says. "Trying to squeeze it all onto one platform is hard and often results in compromises, which if not acceptable to the customer, can be disastrous on the job site."

Rubble Master's Taubinger expects to see improvements in efficiency in all regards. "We expect a very heavy focus on emissions such as dust and noise, as well as more fuel efficiency, safety and ease of operation."

"Advanced diagnostic tools can enable the operator to monitor processes in real time with the ability to adjust settings on a touch screen on the crusher, or even from inside an excavator cab. This leads to further increases in safety and efficiency with a reduction in maintenance, operating costs and downtime.

"Diesel-electric power is the future because of all the advantages it provides with respect to decreased fuel costs and decreased carbon footprint," adds Dieplinger, who also points out that this will make a big difference in years to come, especially considering new carbon taxes being implemented globally.

According to Metso's Jouni Hulttinen, base construction for bikeways, road base and industrial areas are growing end markets for material made from recycled C&D, concrete and asphalt. He says mobile impact crushers, and all types of crushers for recyclable materials, will increasingly move more towards application in the production of high-quality end products.

"Use of the end material has gone from the most basic application to higher-spec building materials," says Hulttinen. "The future trend will go more towards substituting aggregates, new concrete made from recycled concrete, and recycled asphalt added to make new asphalt." RPN

lokotrack lt200hp mobile cone crusher - metso outotec

lokotrack lt200hp mobile cone crusher - metso outotec

Lokotrack LT200HP mobile cone crusher is typically used as a secondary crusher in conjunction with a primary crushing plant in multi-stage crushing applications like railroad ballast, asphalt, and concrete fraction production.It is easy to move between sites thanks to compact transportation dimensions.

Lokotrack LT200HP features anefficient Nordberg HP200 cone crusher unit, which is designed for high productivity, low operating and wear costs and a long service life, providing superior end-product quality.

The fuel economy of the Lokotrack LT200HP has improved by between 35 and 40% since the first model was introduced in 2004. The latest model can save at least 15% in fuel consumption compared to the previous hydraulic-driven model, thanks to its direct belt drive from the gearbox. It is also the first Lokotrack to comply with Stage V emission regulations.

Metso ICprocess control system optimizes crushing results. It enables single-button start and stop and features in-built troubleshooting as well as various parameter selections.All Lokotrack mobile crushers in the same crushing process can be linked with Metso IC.

Lokotrack LT200HPmobile crusher is available with an extended main conveyor to allow more feeding height for downstream crushing and screening processes. It can also be delivered with dust encapsulation, a discharge hood, a high-pressure water spray system, or a special scraper to clean the conveyor belt. Optional remote control allows the machine to be moved safely from a distance.

Metso Outotec is investing heavily in its equipment safety and easy maintenance. In Lokotrack LT200HP, safe and easy daily operations are ensured with an extensive platform and easy access to cone crusher maintenance points.

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