China manufacturing industries are full of strong and consistent exporters. We are here to bring together China factories that supply manufacturing systems and machinery that are used by processing industries including but not limited to: magnetic separator, mining machine, mining equipment. Here we are going to show you some of the process equipments for sale that featured by our reliable suppliers and manufacturers, such as Magnetic Drum Separator. We will do everything we can just to keep every buyer updated with this highly competitive industry & factory and its latest trends. Whether you are for group or individual sourcing, we will provide you with the latest technology and the comprehensive data of Chinese suppliers like Magnetic Drum Separator factory list to enhance your sourcing performance in the business line of manufacturing & processing machinery.
Low-intensity separators are used to treat ferromagnetic materials and some highly paramagnetic minerals.Minerals with ferromagnetic properties have high susceptibility at low applied field strengths and can therefore be concentrated in low intensity (<~0.3T) magnetic separators. For low-intensity drum separators used in the iron ore industry, the standard field, for a separator with ferrite-based magnets, is 0.12 T at a distance of 50 mm from the drum surface. Work has also shown that such separators have maximum field strengths on the drum surface of less than 0.3 T. The principal ferromagnetic mineral concentrated in mineral processing is magnetite (Fe3O4). although hematite (Fe2O3) and siderite Fe2CO3 can be roasted to produce magnetite and hence give good separation in low-intensity machines.
Permanent magnetic drum separators combine the attributes of a high-strength permanent magnetic field and a self-cleaning feature. These separators are effective in treating process streams containing a high percentage of magnetics and can produce a clean magnetic or non-magnetic product. The magnetic drum separator consists of a stationary, shaft-mounted magnetic circuit completely enclosed by a rotating drum. The magnetic circuit is typically comprised of several magnetic poles that span an arc of 120 degrees. When material is introduced to the revolving drum shell (concurrent at the 12 oclock position), the non-magnetic material discharges in a natural trajectory. The magnetic material is attracted to the drum shell by the magnetic circuit and is rotated out of the non-magnetic particle stream. The magnetic material discharges from the drum shell when it is rotated out of the magnetic field.
Permanent magnetic drum separators have undergone significant technological advancements in recent years. The magnetic circuit may consist of one of several designs depending on the application. Circuit design variations include:
The standard magnetic drum configuration consists of series of axial poles configured with an alternating polarity. This type of drum is simple in design and can be effective for low-intensity applications such as the recovery of ferrous metals and magnetite. This configuration typically does not provide a sufficient field strength or gradient for the recovery of paramagnetic minerals at high capacities. A typical axial circuit is shown in Figure 3.
The high-gradient element, as the name implies, is designed to produce a very high field gradient and subsequently a high attractive force. Several identical agitating magnetic poles comprise the element. The poles are placed together minimizing the intervening air gap to produce the high surface gradient. Due to the high gradient, the attractive force is strongest closer to the drum making it most effective when utilized with a relatively low material burden depth on the drum surface and, thus, a lower unit capacity. A high-gradient magnetic circuit is shown in Figure 4.
The interpole-style element utilizes a true bucking magnetic pole or interpole between each main pole. The magnetic field of the bucking element is configured to oppose both of the adjacent main poles resulting in a greater projection of the magnetic field. As a result, the interpole circuit allows for a relatively high material burden depth on the drum surface and thus higher unit capacity or improved separation efficiency. An interpole magnetic circuit configuration is shown in Figure 5.
A second interpole configuration consists of steel pole pieces placed between the magnetic poles. This is commonly termed a salient-pole element. The steel interpoles concentrate the magnetic flux providing a very high magnetic gradient at the drum surface. The magnetic field configuration is similar to the high- gradient type element but with an intensified surface gradient. This configuration offers the strongest field projection of any of the previously described circuits. The salient-pole circuit design is shown in Figure 6.
The magnetic elements described above are axial elements. The magnetic poles run across the width of the drum and are of alternating polarity. Magnetic elements are typically assembled with a minimum of five magnetic poles that span an arc of 110 degrees. (For all practical purposes, an arc of only 80 degrees is required to impart a separation. Non-magnetic particles usually leave the drum surface with a natural trajectory at a point of 60 to 70 degrees from top dead center dependent on the drum speed, particle size, and specific gravity.) The poles have alternating polarity to provide agitation to the magnetic components as they are transferred out of the stream of the non-magnetics. A magnetic particle will tend to rotate 180 degrees as it moves across each pole. This agitation is functional in releasing physically entrapped non-magnetics from the bed of magnetics. Agitating magnetic drums are most effective in collecting fine particles or where the feed contains a high magnetics content.
Dense-medium circuits have been installed in many mineral treatment plants since its original development about thirty years ago. In the intervening period the process has been thoroughly evaluated and many innovations have been introduced. The Heavy Density Cyclone is one of the newer systems which has extended the operating range of this process to 65 mesh size.
Medium recovery is obviously important since any loss is a direct cost against production. In coarse coal dense-medium plants a loss of 1 pound of magnetite per ton is usually acceptable but reduction to pound per ton as has been obtained in some plants.
Efficient cleaning maintains fluidity in the bath and increases sharpness of the coal-waste separation. Most dense-medium systems will tolerate some non-magnetic dilution of the bath but the magnetic separator must be capable of keeping this within workable limits, particularly on difficult coals. In some plants a partial bleed of the operating dense-medium bath is maintained through the magnetic separator to keep it clean.
Operating gravities of dense-medium coal plants are usually low enough so that a straight magnetite bath can be used. The return of a magnetic separator concentrate having 50% or more solids will maintain gravity without need for a thickening device. The use of a drum wiper has permitted the return of a 70% solids concentrate back to the separatory vessel. Operation at a high solids concentrate discharge is recommended since medium cleaning is improved. The colloidal slimes carried over with water are more completely rejected at high solids discharge.
Several types of magnetic separators have been used in magnetic medium recovery.The first magnetic drum separators were electro magnetic types but the development of efficient wet permanent drum separators has resulted in nearly universal acceptance of permanent drums in new plants.
The basic construction of each drum is the same. It consists of a stationary magnet assembly held in a fixed operating position by clamp bearings mounted on the separator support frame. An outer rotating cylinder driven through a sprocket bolted to one of the drum heads carries the magnetic material to the magnetic discharge point.
Normally, extreme cleanliness of the magnetic concentrate is not of prime importance in dense-medium plants but this can be a factor in some coals that separate with difficulty. The concurrent tank, reduced separator loading and in some instances dilution of the feed pulp will improve magnetic cleaning. Recleaning of a primary concentrate would improve cleaning but has not been used in commercial plants.
Wet drum separators are used in magnetic media recovery, purification of solids carried in liquid suspension and in iron ore concentration. Heavy media plants require a wet drum magnetic separator that meets the following criteria:
1. Magnetic separators which recover magnetics contained in feed slurries as efficiently as possible, to reduce the per ton/media consumption of treated product to a minimum. 2. Recovery of magnetic solids in as clean a magnetic concentration as possible, to keep the separating bath at a low viscosity and eliminate misplaced product. 3. A high gravity magnetic discharge to eliminate, in many cases, the need for a densifier. A high gravity concentrate simplifies the plant operation. 4. Trouble free operation with minimum down time, minimum operator attention and minimum maintenance cost.
Con-Current Single Drum Wet Magnetic Separator. This is probably the most commonly used type of wet drum magnetic separator used in heavy media plants today. Tank arrangement is illustrated above. It gives the maximum cleaning of magnetic solids, recirculation of material passing through the wash spray back to the feed, and the highest magnetic solids discharge of the types discussed herein.
Counter-Current Single Drum Wet Magnetic Separator. This configuration is illustrated above. The advantages of this type of separator are maximum magnetic recovery, can tolerate heavy mag- netic loads, is less susceptible to loss of magnetic efficiency at high feed volumes (up to 80 GPM/Ft.), and the magnetic discharge is on the feed side of the separator.
1. Volume of rinse slurry to be handled. 2. Percent of solids in rinse slurry. 3. Percent of magnetics in the feed solids of the rinse slurry. 4. Required magnetic recovery efficiency. 5. Cleanliness required in the magnetic concentrate product.
One of the features of our magnetic separators is its ability to handle widely fluctuating loads. Therefore applications can be fount lying outside the service limits indicated. However, the limits outlined below are basic guide lines which will assure efficient magnetic separator performance. These guide lines will indicate changes that can be made in existing plants to improve media recovery efficiency. Each factor is considered separately, but all factors must be considered jointly for each particular application.
Feed volume should not exceed 75 GPM/Ft. of magnet width on a 30 inch diameter single drum separator. If feed volumes up to 90 GPM/Ft. must be handled, a double drum separator (rougher, scavenger model), in which the primary drum tailings and overflow product are sent to the secondary drum, should be applied. Efficient magnetic recovery cannot be expected at rates beyond 90 GPM/Ft..
The ratio of magnetic to non-magnetic solids cannot be effectively insulated from total percent solids in evaluating magnetic recovery. As a general rule, the limiting recommended feed solids in a media circuit is 50 percent. Variations of the ratio of magnetic to non-magnetic solids within this solids range can produce many potential feed slurries. The recommended maximum percent solids for a single drum separator is 15% for con-current separators, 20% solids maximum can be tolerated without losing magnetic efficiency. Beyond 20% solids, double drum separators (rougher, scavenger) are recommended.
In cases where the feed slurry goes above 30% solids, which sometimes occurs when a cyclone is being used to thicken a dilute rinse slurry product, sufficient water should be added in the feed box of the primary separator to bring the solids concentration down to 30% solids. For the discharge rate of a 36 diameter separator, add 20% to the above volume.
The ratio of magnetic to non-magnetic solids will influence the purity of the concentrate obtained. The non-magnetic content tends to deter effective magnetic cleaning when the non-magnetic to magnet ratio exceeds 40% by weight. If the feed pulp is sufficiently dilute (below 20% solids), purity of magnetic concentrate will not be seriously affected at the 40% concentration. When the total solids exceed 20% and when the non-magnetic solids exceeds 40%, it is difficult to obtain a high purity concentrate. This lopsided condition usually occurs in plants using reclaimed water and is alleviated by pulp dilution; or by running the media through the magnetic separator while the plant is not running, thus further rejecting non-magnetics.
A primary limitation in magnetic separator selection influenced by percent solids and percent magnetics in the solids, is the magnetic discharge loading on the magnetic separator. Single drum 30 inch diameter concurrent separators should be limited to 3 TPH of magnetic discharge per foot of magnet width. These magnetic recovery discharge limits are suggested in line with good magnetic recovery efficiencies. Counter-current separators can retain magnetic recovery at a sacrifice in magnetic cleaning at a discharge rate 30 percent higher than the above figures.
A double drum magnetic separator will permit the magnetic discharge to increase to as much as 30% above the indicated single drum rate. Optimum magnetic cleaning and recovery can be obtained with a double drum separator with con-current primary drum separator and with counter-current secondary drum separator.
Sepor, Inc. began business in 1953 with the introduction of the Sepor Microsplitter , a Jones-type Riffle splitter, developed by geologist Oreste Ernie Alessio for his own use in the lab. Sepor grew over the next several decades to offer a complete line of mineral analysis tools, as well as pilot plant equipment for scaled operations.
IFE wet drum separators are used to regenerate magnetizable media, to extract particles out of suspensions and to concentrate iron ore.The drum separator maximizes the gain on magnetic media or highest separation of magnetizable particles as a concentrate respectively.
If ferromagnetic material such as FeSi or magnetite are exposed to a magnetic field, some remanent magnetism remain causing flakes to be generated out of the fines. IFE demagnetization coils are used to prevent the generation of such flakes. A typical application is a swim-sink-system, where regenerated heavy media shall be reused.
Eriez Drum Separators are setting industry standards. The newest advances in magnetic circuitry design, plus over a quarter of a century of experience with solid/liquid separation, are combined in Eriez Wet Magnetic Drum Separators.
Innovations in both magnetic circuit design and materials of construction are applied to Eriez wet drum magnetic separators. This results in maximum magnetite recovery while operating with a minimum amount of wear and maintenance. Refinements in the magnetic circuit, tank design, and drive system have resulted in further improvements in metallurgical performance and operation.
Wet drums in heavy media applications provide continuous recovery of magnetite or ferrosilicon. Eriez has set the industry standards in the heavy media industry developing both the design criteria of the magnetic circuit and the benchmark of operation. The 750 gauss Interpole magnetic element, developed by Eriez, is the most acclaimed magnet of engineering standards in the industry. Eriez has also set the benchmark for wet drum performance. The culmination of various inplant tests has demonstrated that the separators will achieve magnetite recoveries in the 99.9+ percent. (This is based on magnetite losses of less than 1 gram/gallon of nonmagnetic effluent).
Two basic tank styles are offered. The drum rotates in the same direction as the slurry flow in the concurrent tank style. The slurry enters the feedbox and is channeled underneath the submerged drum. The slurry then flows into the magnetic field generated by the drum. The magnetite is attracted by the magnetic field, collected on the drum surface, and rotated out of the slurry flow. This tank style results in a very clean magnetic product.
The counterrotation tank style is preferred for heavy media applications. The drum rotates against the slurry flow in the counterrotation tank style. The slurry enters the feedbox and flows directly into the magnetic field generated by the drum. The magnetite is attracted by the magnetic field, collected on the drum surface, and rotated out of the slurry flow. Any magnetite that is not immediately collected will pass through to a magnetic scavenging zone. The short path that the magnetic material must be conveyed between the feed entry point and the magnetics discharge lip, combined with the magnetic scavenging zone, results in high magnetite recoveries.
Wet drum magnetic separators are the most vital part of the upgrading process in magnetite concentration. The upgrading of primary magnetite is always accomplished with wet drum separators. Mill feed is typically upgraded to 65+ percent magnetic iron using a series of wet drum magnetic separators. The number of magnetic separation stages required to upgrade the ore is dependent on the magnetite content and the liberation characteristics of the ore.
The Eriez Wet Drum Magnetic Separators is engineered and fabricated to provide reliable operation in demanding applications. The separator is designed for the continuous treatment of coarse milled ore providing a high level of availability. The tank and drum are fabricated from heavy gauge stainless steel with wear plate in impact areas. Wear areas are protected with hot vulcanized rubber. The drum utilizes heavyduty spherical roller bearings with a B10 life of 100,000+ hours. The drive system utilizes a Mill and Chemical Duty motor coupled to a shaft mounted gear reducer complete with Taconite Seals.
The feed enters the separator at the bottom of the tank and the drum rotates in the same direction as the slurry flow. This tank also has a scavenging zone. The nonmagnetics must migrate through the magnetic field to a full width overflow. This design, with the full width overflow, allows the tank to be selfleveling. There are no tailings spigots that must be adjusted to match the flow of the separator feed. This design is most effective for producing a clean magnetite concentrate. The magnetic element should incorporate several agitating magnetic poles to provide a high degree of cleaning. Since the finisher feed consists of fairly well liberated magnetite, extreme magnetic field strengths are not required for collection.
Our STEINERT wet drum magnetic separators are used in the fine grain range from 1 m up to 3000 m (0.001 mm 3 mm) to separate magnetic particles from process liquids, sludges or emulsions. Their strong magnetic fields enable the efficient separation of magnetite or ferrosilicon from the wet medium. Either a combination of the STEINERT HGF matrix separator and STEINERT NTS wet drum magnetic separator or with extreme throughputs the large STEINERT WDS drum separator can be used depending on the grain size, the levels of ferromagnetic particles and the required throughput.
The applications range from processing heavy solutions from flotation or sink/float separation, iron ore beneficiation through to the cleaning of process water from degreasing baths or coolants. The processing objective here can be both the recovery of valuable iron particles and the avoidance of disruptive iron particles, e.g. upstream of membrane or ultra-filtration.
LONGi Magnet Co., Ltd have our own factory and high quality equipment from Manufacturers. We Supply Wet High Intensity Magnetic Separator the lowest price and Quotes. We are pursueing higher customer satisfaction and sustainable business development.
IFE magnetic drum separators are used to separate tramp iron from bulk material of all kind. Bulk material is fed via a chute or vibrating feeder to the separator and is conveyed by the rotation of the drum casing. Magnetic particles are attracted by the internal permanent magnet, whereas nonmagnetic particles follow their flight path determined by inertia and gravity. The attracted material is conveyed by the drum shell to the end of the magnetic field and dropped to the other side of an adjustable splitter.
IFE magnetic drum separators are adapted tailor-made to the individual application. Drum separators with radial oriented magnetic fields are most suitable for interlinked material, as the pole changes on the casings surface allow for circulation and therefor open the links to set nonmagnetic particles free. An axial oriented magnetic field is generated by magnetic discs and is most suitable for non-linked material with high feed rates.
IFE belt drum separators are used for recovery of metallic fractions from various slags and for concentration of iron ore. The extremely robust design decreases downtime and is allows for tailor-made applications. IFE belt drum separators are available with electromagnets or permanent magnets or combinations thereof.
In essence, any magnetic separator operates on the basis of imparting a preferential magnetic force on particles of higher magnetic susceptibility which are to be separated from particles of lower magnetic susceptibility. A certain amount of directional deviation to the particles takes place thus allowing for collecting each category of particles separately.
In a separator operating on the principle of a vertically fed gap, those particles that pass through the central plane, or for that matter, the central zone, of the gap are subjected to zero or effectively near zero force of attraction all along their downward vertical path. Whereas, in case of a spheroidal medium, such zones, though of course do exist, are by no means continuous along the whole passage of the particle. They exist between each cluster of neighboring spheroids only.
Eriez Permanent Magnetic Separators require no electric power. With proper care, they can last a lifetime with very little loss of magnetic field strength. Eriez permanent magnets are supplied for a wide range of applications including dry bulk materials, liquids or slurries and even high temperature applications. Select Eriez Permanent Magnetic Separators are available with the Xtreme RE7 Magnetic Circuit - the industry's strongest magnet!
Eriez Permanent Magnetic Separators require no electric power. With proper care, they can last a lifetime with very little loss of magnetic field strength. Eriez permanent magnets are supplied for a wide range of applications including dry bulk materials, liquids or slurries and even high temperature applications.
Electromagnetic Separators use wire coils and direct current to provide a magnetic field which can be used to separate ferrous material from non ferrous products. Electromagnetic separators offer greater flexibility and strength as well as different magnetic fields for specific applications.
Multotec supplies a complete range of magnetic separation equipment for separating ferromagnetic and paramagnetic particles from dry solids or slurries, or for removing tramp metal. Multotec Dry and Wet Drum Separators, WHIMS, Demagnetising Coils and Overbelt Magnets are used in mineral processing plants across the world. We can engineer customised magnetic separation solutions for your process, helping you improve the efficiency of downstream processing and lower your overall costs of production.
Multotec provides a wide range of magnetic separators including: Permanent magnet Low Intensity Magnetic Separators (LIMS) or Medium Intensity Magnetic Separators (MIMS) and electromagnetic High Intensity Magnetic Separators (HIMS). Multotec provides unmatched global metallurgical expertise through a worldwide network of branches, which support your processing operation with turnkey magnetic separation solutions, from plant audits and field service to strategic spares for your magnetic separation equipment.
Whether you need to recover fast moving tramp metal, recover valuable metals in waste streams or enhance the beneficiation of ferrous metals, Multotec has the magnetic separator you require. Dry drum cobber magnetic separators provide an initial upgrade of feed material as well as a gangue material rejection stage. By improving the material fed to downstream plant processes, our magnetic separation solutions reduce the mechanical requirements of grinding, ultimately lowering overall costs. Our heavy media drum separators are ideally suited for dense media separation plants. Our ferromagnetic wet drum separators can be used in iron ore separation plants in both rougher or cleaner beneficiation applications. We also provide demagnetising solutions that reverse the residual effects that magnetic separation has on the magnetic viscosity of ferrous slurries, to return the mineral stream to an acceptable viscosity for downstream processing. These demagnetising coils generate a magnetic field that alters magnetic orientation at 200 Hz.
The trend towards larger and faster travelling conveyors in the African mining industry has highlighted the vital role of overbelt magnets. Solutions need to be optimised to such factors as belt speed and width, the belt troughing angle, the burden depth, the material density and bulk density, the expected tramp metal specifications, ambient operating temperatures and suspension height to provide maximum plant and cost efficiency. Multotec can supply complete overbelt magnet systems, from equipment supply to a turnkey service by means of its strategic partners, including even the gantry work.
Jaykrishna Magnetics manufactures wet drum separator which is used to remove very fine magnetizable components from low concentration, low-viscosity liquids. The wet drum separator is intended for use in the metal processing industry and for the treatment of pre-concentrates extracted from the high gradient magnetic filter. In wet drum separator, around 90% of the grain sizes ranging from 1 m to 1000 m can be separated as sludge.
The liquid flows through a semicircular separating chamber beneath a stainless steel drum to which the magnetisable particles are attracted. The strong, high-gradient magnetic field is created by a cylinder consisting of permanent magnetic discs positioned within the drum. These special permanent magnets generate particularly high field gradients which are necessary for successful separation, as is the need with all magnetic separators.
For recovering magnetic / ferrosilicon in dense media plants and iron ores wet drum separators are primarily used. They remove contaminants from the product stream, increasing product purity and plant productivity. In the applications where the product purity is most essential, the wet drum separators can use powerful rare earth magnets which can remove very fine and weak contaminants even from dense materials.
The liquid flows through a semicircular separating chamber beneath a stainless steel drum gather is a semicircular separating chamber through which the liquid flows. The cylinder consisting of permanent magnetic discs are positioned within the drum to which the magnetizable particles are attracted. By rotating the drum, the filter cake is lifted out of the slurry and the magnetic field.
Jaykrishna Magnetics Pvt. Ltd. is the leading manufacturer and exporter of Magnetic and Vibratory Equipments in India. We are established since 1978. The unique and premium structural design imparts quality and elegance to our products. Our focus is on continuously improving our process, service and products to exceed the benchmarks set by our competitors and offer better products to you.
Welcome to the world of Magnetic Solutions, we are the only complete magnetic solution in India. We engineer, design, manufacture and supply magnetic machinery for many different applications. We are committed to worldwide excellence with a complete range of machinery to support core markets which are the following: Steel Industries, Cement Industries, Recycling Industries, Material Handling Industries, Chemical Industries, Mineral Processing Industries, Mineral Processing, Food Processing and Ceramic Industries.
With a rock solid foundation, a formidable past, and a spirit charged with a vision of endless possibilities; Jaykrishna Magnetic Solution has positioned itself as an all-around performer. With more than 100 satisfied corporate clients all around the world, the company today is well entrenched in India and accelerates its success by consistently living up to its commitments.
Jaykrishna Magnetics Pvt. Ltd. has a history of product excellence and technology innovation providing the highest-quality and most reliable products and services to worldwide customers since 1978. We have set down for ourselves a set of objectives that have always guided us give a better performance.
We believe in developing world class products. While developing various products for our clients, we are committed to providemagnetics and vibratory equipments of the highest quality. We strictly follow our quality policy to give you an enhanced experience and thus achieve 100% customer satisfaction.
We strongly understand that to have a high-quality products,we need strong infrastructure and development process geared with the latest technology, so we have machines forMetal forming, Cutting, Welding, Casting, Sintering, Pressing, Extrusion, and Calendering.
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Jaykrishna Magnetics Pvt. Ltd. is the leading manufacturer and exporter of Magnetic and Vibratory Equipments in India. We are established since 1978. The unique and premium structural design imparts quality and elegance to our products. Our focus is on continuously improving our process, service and products to exceed the benchmarks set by our competitors and offer better products to you.Get in Touch with Mechanic