Good news came from production workshop of Shanghai SANME. Currently, two production tasks for exporting to Europe have been successfully completed, and all the equipment is ready to be delivered. The two projects are the diabase sand making project
The 2ZK2060 vibrating screen produced by Shanghai SANME was delieverd to Southeast Asia. This batch of equipment mainly includes 2ZK2060 vibrating screens, dust collectors and other accessories. This batch of equipment serves the local 300t/h river p
Recently, Shanghai SANME has sent high-performance crushing and screening equipment to Nigeria to serve the local granite aggregates production line. The design capacity of Nigeria granite aggregate project is 300 t/h. Shanghai SANME provides a c
LafargeHolcim Group Colombia's quartz sand aggregate production line, which is provided by Shanghai SANME with crushing and screening process solutions and production equipment, is about to complete the equipment installation and enter the equipment
Today, SANME SMG200EC hydraulic cone crusher was delivered to Mexico, it will be applied to 200t/h river pebble project. SMG200EC hydraulic cone crusher is mainly used in crushing river pebbles, the maximum feed size is 200mm, and the finished pr
Recently, SANME VSI4000 sand making machine was sent to Indonesia, it will be applied to volcanic rock crushing line. Volcanic rock is a kind of stone formed by volcanic eruption magma after cooling and solidification on the surface. It is mainly
Recently, mobile jaw crushing station that manufactured by Shanghai SANME was delivered to Indonesia to help customers process granite. Raw Material: Granite Capacity: 120t/h Configuration: Jaw crusher,vibrating feeder, etc. Advant
On June 30, 2020, the Huaxin Cement aggregate production line EPCO project with capacity of 2000t/h contracted by Shanghai SANME held a commissioning ceremony. Huaxin Cement 2000t/h aggregate production line EPCO project mainly process waste ro
May 8th, the construction solid waste crushing plantwhich SANME provided complete technical solutions and core construction waste crushing equipment were sent to Jingdezhen, Jiangxi Provice. It including JC443 European version jaw crusher, HC579 ne
SMX Series Gyratory crusher is a large-scale crushing machine used for primary crushing of various hard ores or rocks, the feed material will be compressed, broken and bended through gyrating movement of breaking head within the chamber.
SMX Series Gyratory Crusher is a large-scale crushing machine used for primary crushing of various hard ores or rocks, the feed material will be compressed, broken and bended through gyrating movement of breaking head within the chamber. The top of main shaft (assembled with breaking head) is supported within the bushing which is installed in the middle of spider arm; the bottom of the main shaft is mounted in the eccentric hole of bushing. The breaking head gives a gyrating movement around axis line of the machine while bushing rotating, and feed material can be crushed continuously, therefore it is more efficient than jaw crusher.
Due to high reduction ratio, a smaller product size is produced. This puts less pressure on conveyor belt transfer points, which in turn leads to less materials handlings costs, less down-time and less maintenance costs.
Note: The above capacities are based on an assumed feed where 100% ofthe feed passes 80% of the feed opening. 80% of the feed passes 60%of the feed topsize, and 50% of the feed passes a sieve size that is 10%of the topsize. The capacities are for feed materials with a bulk densityof 1.6 metric tons per cubic meter (100 pounds per cubic foot).All capacities are calculated at a maximum throw for each respective machine. All capacities are relative to individual application. Materialcharacteristics, feed size, distribution, work index, percent moisture,and feed method are factors when considering total crusher capacity.
Impact hammer crusher is a new generation product which adopts Germany technique, analysis the merits and faults of impact crusher and hammer crusher, combines customers' using feedback. It can be widely used in mining, cement, coal, metallurgy, building materials, roads and other industry field in wet and dry crushing.
Note: The production is based on open-circuit condition when bulk density of feeding is 1.6t/ m3. It is also relative to physics character,type of feeding, input size and composition etc. SANME MACHINERY CO., LTD reserves all rights to change data without notice.
The 2ZK2060 vibrating screen produced by Shanghai SANME was delieverd to Southeast Asia. This batch of equipment mainly includes 2ZK2060 vibrating screens, dust collectors and other accessories. This batch of equipment serves the local 300t/h river pebble crushing and screening production line. The finished product size is 0-5mm.
High-efficiency 2ZK2060 linear vibrating screen absorbs German technologyit is widely used in coal, metallurgy, building materials and other industries to carry out dry and wet classification or dewatering and desliming of medium and fine-grained materials. The screen machine has simple structure and is convenient and easy to maintain. High screening efficiency, large processing capacity and long service life.
Shanghai SANME is a leading manufacturer of crushing and screening equipment in China, using advanced German technology. We mainly supply jaw crushers, impact crushers, cone crushers, mobile crushing stations, screening equipment, etc. We can customize production lines and turnkey projects, look forward to cooperation with you.
Nov 23th, Bauma China 2010 which Organizing by Messe Munchen GmbH has it grand opening at Shanghai new international EXPO center. Architectures, builders, surveyors, plumbers etc from different parts of the world comes together for the exhibition. Worldwide exhibitors took their new products in show.
As Chinas leading mining machine manufacturer Shanghai Sanme Mining Machinery Co., Ltd also took part in this big event. In the exhibition Sanme advanced products----hydraulic cone crushersingle cylinder cone crushertrack-mounted mobile crusher plant, attracted many customs attention.
Specially, the track-mounted mobile crusher plant which is the first one in China domestic and R&D independently by our company. This machine adopted Germany advanced technology with fine appearance and high quality. Customs came into our booth and took conversation in products detail information with our managers also customs from UzbekistanIndiaKoreaBrazilNigeriaRumania etc visited our factory during the exhibition times.
Processing Materials: pebble, calcite, granite, quartz, concrete, dolomite, bluestone, limestone, iron ore, coal gangue, construction waste, ferrosilicon, basalt, sandstone, rocks, ore, glass, cement clinker and some metals.
While the working principle of cone crusher is laminated crushing. The rolling wall continuously moves toward the broken wall, and the material between the two is squeezed to be pulverized.
Here is the working principle of impact crusher. The toothed counter-back plate rebounds and falls freely after the material reaches the top of the vortex breaking chamber and then hits and crushes constantly with subsequently upward impacting materials.
Jaw crusher processes the hardest and medium-hard stones as the first crusher, and impact crusher and cone crusher can both act as secondary crushing devices, but the hardness of the two broken materials is not the same.
Cone crusher mainly crushes some harder materials, such as granite, basalt, river pebbles and so on, while impact crusher is used to crush the materials that are not so hard, such as limestone, limerock, etc. These materials above can be crushed firstly by jaw crusher.
The discharge size of jaw crusher is widely adjusted from 10-400mm, which is coarser than that of the second-stage crusher. But the discharge sizes of the secondary crushers are not the same. Generally, the discharge granularity of cone crusher is finer than that of impact crusher.
In the actual production, jaw crusher can be used wisely in mining, construction, building materials, etc. But cone crusher is more often used in ore processing and impact crusher in construction and building material processing.
The jaw crusher is a kind of early crushing device. With simple and firm structure, reliable operation, easy maintenance and service and relatively low costs in production and construction, jaw crusher is still widely used in coarse, medium and fine crushing for various ores and rocks with compressive strengths ranging from 147 to 245 MPa in metallurgy, chemistry, building materials, electricity, transportation and other industries.
The working principle is: the motor drives the belt and the pulley, and the mobile jaw is moved up and down through the eccentric shaft. The angle between toggle plate and mobile jaw increases when mobile jaw moves up, thereby the mobile jaw is closer to the fixed jaw, at the same time the materials are crushed or chopped to achieve the purpose of crushing;
the angle between toggle plate and mobile jaw decreases when mobile jaw moves down, the mobile jaw is separated from the fixed jaw under the action of the pull rod and the spring, meanwhile the crushed materials are discharged from the lower mouth of the crushing chamber.
The inertia required to crush the materials is provided by the flywheel, and the eccentric shaft generates eccentric motion which results in the gap getting closed. With the continuous rotation of motor, the mobile jaw works periodically to crush and discharge materials and finally achieve mass production.
Jaw crusher is a kind of heavy-duty machine and therefore require the solid construction. The external frame is usually made of cast iron or steel. The jaws are usually made of cast steel fitted with replaceable gaskets which are made of manganese steel or Ni-hard (Ni-Cr alloy cast iron). Jaw crushers are usually constructed in sections so that they can be transported easily when they are brought underground for operation.
In the mining and construction crushing industries, the jaw crusher at the front end of the production line, and its performance directly affects the quality and operation of the whole production line.
HXJQ Corporation has brought new breakthroughs in the production and upgrading of mines and gravel production lines and produced a series of jaw crushers in high quality and high standards with its over 40 years experiences and cases in crushing industry according to the market demand.
As the early crushing device, PE jaw crusher always gains the popularity by users. We will analyze the characteristics, advantages and disadvantages of different types of PE jaw crushers and their investment prospects from different perspectives.
Models: PE-150250,PE-200350,PE-400600 Advantages: Small size, easy to transport and install; Low price, suitable for small investment, small and medium-sized production requirements of crushing Disadvantages:Low output, only suitable for small workshops with small investment and small output. Investment prospects: Small investment in the early stage, small output; slower profit recovery; Suitable for users with less budget and less production requirements; the investment prospect is general.
Models: PE-600750,PE-600900,PE-7501060 Advantages: Medium size, easy to transport and install; Moderate price, suitable for the medium production of crushing; Chosen by the most users. Disadvantages: Medium production, can not meet the crushing requirements of a mass of mining materials, not suitable for crushing large mines. Investment prospects: Less investment, medium output; Faster profit recovery; The investment prospect is bright.
Models: PE-8301060,PE-10001200,PE-15001800 Advantages: Large output and strong crushing capacity; Suitable for crushing large mines. Disadvantages: Large size, difficult to transport and install; Suitable users are limited; The profit recovery is slower. Investment prospects: Large investment, large output; Slower profit recovery; Suitable for large, long-term mining; The investment prospect is bright but the users are limited.
According to the table, the medium-sized PE jaw crusher is the most popular among users both in terms of investment prospects and ranges of application. According to the statistics of HXJQ Corporation, PE-600900 is hottest and very popular among domestic and foreign customers because of its advantages of price, volume, ranges of application, etc.
Jaw crusher is one of the most common crushing equipment. It is mainly applied in crushing the material with the compressive strength under 320Mpa. This jaw crusher is usually used in the field of mining, metallurgy, road & railway construction, water conservancy, chemical industry and so on. The jaw crusher of medium and large size designed and manufactured by our company have reached the advanced level with the features of high crushing ratio, high capacity, uniformed product size, simple structure, reliable operation, easy maintenance and low operation cost. PE series is usually used in coarse crushing, and PEX is used in secondary and fine crushing.
Wroking Principle: PE/PEX series jaw crusher adopts the electric motor as the power. The eccentric shaft is revolved by an electric motor through v-belts, which causes the swing jaw moving in the preconcerted path to crush the feeding material. Thus the material will be crushed in the crushing chamber which is composed of the stationary jaw plate, swing jaw plate and the liner plate. The material will be discharged from the lower part of machine that is what you want. Composition Structure: It is made up of frame, eccentric shaft, grooved wheel, flywheel, moving jaw, side guard plate, toggle plate, toggle backseat, adjusting screw, returning spring, fixed jaw plate and moving jaw plate. Toggle plate is of safety function. Features and benefits: 1.Simple structure, easy maintenance, reliable performance, low operation cost and large crushing ratio. 2.Deep crushing cavity with no dead area, which improves the feeding capacity and output. 3.Large crushing ratio and even product size. 4.Gasket-type adjustable discharge openingreliable and convenient, and its big adjusting range ensures the flexibility. 5.Reliable lubrication system, convenient spare part replacement and easy maintenance. 6.Energy-saving: the stand-alone can reduce the energy consumption by 15-30% while the whole system can save energy by double. 7.Large discharge open range, which can meet different customers' requirements. 8.Low noise and dust pollution.
PE150*250 Jaw crusheris mainly used in the industries of metallurgy, mining, chemical, cement, construction, refractory materials and ceramics, suitable to crush hard and soft ores with compressive strength less than 320 MPa. This machine can break materials into medium size and fine size.
The movable jaw goes upward and downward through eccentric shaft when belt and belt wheel are driven by the motor. The angle between movable jaw and bracket turns big when the movable jaw goes upward, which pushes the movable jaw plate to come closely to fixed jaw plate. At the same time, materials are crushed with movement of the movable jaw.
When the movable jaw goes downward, the angle between movable jaw and bracket turns small. Under the force of spring and connecting bars, the movable jaw plate leaves fixed jaw plate, and the crushed materials with qualified size are discharged from the crushing cavity. With the continuous rotation of the motor, the movable jaw crushes and discharges materials, which, in turn, realizes the goal of mass production.
PE150*250 Jaw crusherhashigh crushing ratio, uniform particle size, simple structure, reliable performance, easy maintenance and economic operation. Anditis mainly used in the industries of metallurgy, mining, chemical, cement, construction, refractory materials and ceramics, suitable to crush hard and soft ores with compressive strength less than 320 MPa. This machine can break materials into medium size and fine size.
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Jaw crusher and impact crusher are the main crushing equipments in the ore crushing production line. Jaw crusher is mainly used for the process of high hardness materials, mainly for the coarse crushing of ore, while the impact crusher for the treatment of medium hardness and brittleness stones, mainly for the medium crushing and fine crushing of stones.
Jaw crusher is mainly composed of frame, eccentric wheel, flywheel, moving jaw, side guard plate, elbow back seat, reset spring, fixed jaw plate and movable jaw plate etc. The jaw crusher uses power to drive the jaw plate to move periodically to extrude the material to achieve the crushing effect.
Impact crusher is mainly composed of reaction liner, feed port, plate hammer, rotor frame etc. When the impact crusher is working, the plate hammers that distributed on the rotor according to different rules will hit the material on the reaction liner for crushing.
a. Jaw crusher is a primary crusher, which is the first equipment to crush the raw stone. It has simple and reasonable structure, high hardness of wear-resistant parts, and is suitable for the primary crushing of high hardness stone;
b. Impact crusher is a two-stage crushing equipment, which is the equipment for crushing the discharged material of jaw crusher again. It is not suitable for crushing high hardness stone such as granite and basalt, and has good crushing effect for brittle and soft stone.
Jaw crusher is mainly used for crushing all kinds of ores and bulk materials into medium particle size and crushing materials whose compressive strength 320Mpa. The feed size of jaw crusher is 125mm 750mm, which is the preferred crushing equipment for primary crushing.
The feed size of the impact crusher 500mm and the compressive strength 350MPa. It is suitable for all kinds of coarse, medium and fine materials (granite, limestone, concrete, etc.). The discharge particle size can be adjusted and the crushing specifications are diversified.
a. When jaw crusher working, the motor drives the belt and pulley to move the moving jaw up and down through the eccentric shaft. When the moving jaw rises, the angle between the elbow plate and the moving jaw increases, so as to push the moving jaw plate close to the fixed jaw plate. At the same time, the material is crushed to achieve the purpose of crushing;
When the moving jaw goes down, the angle between the elbow plate and the moving jaw becomes smaller. Under the action of the pull rod and spring, the moving jaw plate leaves the fixed jaw plate. At this time, the crushed materials are discharged from the lower opening of the crushing chamber.
Under the action of centrifugal force, the materials will collide with the materials strongly that distributed around the turntable, and then break. After the two parts of materials collide and crush, they will form eddy current movement between the turntable and the shell, resulting in many times of friction and smashing. After many times of circulation crushing, they will be discharged from the discharge port.
a. Jaw crusher is coarse crushing equipment, the discharge size is generally large, and the size of finished product is generally 10-350mm; due to the crushing principle of jaw crusher, there are many needle and flake finished aggregate;
b. Impact crusher, as a medium and fine crushing equipment, has a finer discharging particle size; the impact crusher has the function of shaping, with good discharging particle shape of finished aggregate, less water chestnut angle, and the particle shape is better than the cone crusher.
a. Jaw crusher has a deep crushing cavity without dead zone, so it has a large crushing ratio, strong production capacity, simple and reasonable structure, reliable work, low operating cost, high efficiency in operation, environmental protection, large adjustment range of discharge port, which can meet the requirements of different demands;
b. Impact crusher has the advantages of large feed inlet, high crushing chamber, impact resistance and wear resistance, economic and reliable operation, strong crushing capacity, good comprehensive benefit, and the finished aggregate has uniform particle size, beautiful particle shape and good selling price;
c. The crushing efficiency of the jaw crusher is lower than impact crusher. Its because the jaw crusher does not work when discharging, but the rotor of the impact crusher keeps rotating, whenever the material enters the crushing chamber, it will be crushed.
In short, the production capacity of jaw crusher is larger than that of impact crusher. The output of jaw crusher can reach 600-800t per hour (depending on the different manufacturers and product model), and the output of impact crusher is about 260-450t per hour.
The sales of jaw crusher in the market is higher than that of impact crusher, the main reason is that the price of jaw crusher is more favorable. Secondly, jaw crusher is a more traditional crushing equipment, and its performance, quality, power consumption and other aspects can meet the application requirements of users, it is more cost-effective and easy to attract users attentionGet in Touch with Mechanic