particle size reduction equipment & size reduction machine - modern process equipment

particle size reduction equipment & size reduction machine - modern process equipment

Every day millions of people use products weve had a hand in producing without realizingit. MPE manufactures industrial size reduction equipment critical forthe production of many food, chemical, and mineral (FCM) goods and products.

Our state-of-the-artGran-U-Lizersproducethe most accurateparticle size distributions that improveproduct yields and reduceunwanted fines. From cereal and peanuts to quartz and zinc, our grinding equipmentcan grind anything forcommercial and industrial settings.

MPE is the leading manufacturer of size reduction machinesbecause of our countless innovations and features. Many aspectsof our Gran-U-Lizers are chosen based on the intended grind applicationincluding roll corrugations,speed ratios,hermetically sealed design, and others.

Keeping complex equipment running is important, but not easy. So when travel or timelines dont allow you to bring a technician on-site, you can bring in an MPE virtual technician instead. It is a fast, organized, and effective way to make your local team trained experts. With MPEs Virtual Support, your personnel can interface live

Lets be honest, spent grain removal is often an afterthought when designing and starting up your brewhouse. From specing out tanks and sourcing ingredients to dialing infiltrations systems and carbonation, spent grain disposal is the last thing on everyones minduntil its time to remove it. For smaller operations, manually loading and storing BSG in drums

The topic of gentle conveyance in the production of finished foods, and any application where degradation is a high-value loss for plant managers, is fraught with misinformation and unsubstantiated claims. Tubular drag conveyors are a type of enclosed, dust-tight, space-saving and fully customizable conveyor system popular among many of the worlds leading finished food processors.

particle size reduction equipment | williams patent crusher

particle size reduction equipment | williams patent crusher

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Williams Patent Crusher proudly manufactures particle size reduction equipment to meet the unique needs of a variety of specialized industries. Our line of size reduction products includes customized systems for high-volume reduction. Browse our complete line of heavy-duty size reduction products, including shredders, crushers, grinders, pulverizers and more below to discover how Williams Crusher can bring efficiency and quality to your industry.

Williams Patent Crusher has been a leader in the size reduction industry since 1871, with over 500 patents and trademarks to its credit. We set ourselves apart from other size reduction equipment companies with the diverse line of equipment and customization options for each machine. At Williams, we strive to provide the best equipment and solution for you and your application.

Williams is a leader in particle size reduction equipment within the Power Industry, offering unique products such as coal pulverizers for solid fuel combustion andlimestone prep systems for fluid bed combustors. Learn more about these specific applications and other custom equipment Williams offers to customers in the Power Industry.

Pulverizers reduce the size of coarser materials like coal,limestone, phosphaterock, pigments, tobacco,clay, and barite. With our customization options, a Williams pulverizer can be the all-in-one size reduction equipment you need for your application. Read more about the specifics of our pulverizers, such as our roller mill pulverizer machine.

Pulverizers reduce the size of coarser materials like coal,limestone, phosphaterock, pigments, tobacco,clay, and barite. With our customization options, a Williams pulverizer can be the all-in-one size reduction equipment you need for your application. Read more about the specifics of our pulverizers, such as our roller mill pulverizer machine.

Our Impact Dryer Mills utilize proven technology integrated into a complete system that simultaneously grinds and dries, accurately classifies, and conveys materials in one continuous, automated operation. This automation provides the perfect solution to get what you need out of your particle size reduction equipment. Learn more about the mechanics and applications of our impact dryer mills.

Our Impact Dryer Mills utilize proven technology integrated into a complete system that simultaneously grinds and dries, accurately classifies, and conveys materials in one continuous, automated operation. This automation provides the perfect solution to get what you need out of your particle size reduction equipment. Learn more about the mechanics and applications of our impact dryer mills.

Williams manufactures a large variety ofHammer Millsas part of our size reduction equipment line. Williams Hammer Mills are designed to handle virtually any size reduction job, and use continual, high-speed hammers to shatter materials. Visit our Hammer Mills page for a complete list of industry applications, material applications and our standard machine offerings.

Williams manufactures a large variety ofHammer Millsas part of our size reduction equipment line. Williams Hammer Mills are designed to handle virtually any size reduction job, and use continual, high-speed hammers to shatter materials.

When evaluating size reduction equipment offering efficient recycling and fuel preparation of municipal and industrial wastes including paper, refuse,wood, pallets,metaland aluminum scrap, youll find that Williams shredders are the perfect machine. Learn more about our industrial shredders and how to determine which model will achieve your desired particle size reduction.

When evaluating size reduction equipment offering efficient recycling and fuel preparation of municipal and industrial wastes including paper, refuse,wood, pallets,metaland aluminum scrap, youll find that Williams shredders are the perfect machine.

Williams Primary and SecondaryImpact Crushers, Impactors, and Nuggetizer Crusher are designed to efficiently and effectively reduce materials including limestone, sand, gravel, asphalt, cement rock, concrete, and many types of minerals. Read more about our impact crushers, and how to choose the correct equipment for your particle size reduction project.

Williams Primary and SecondaryImpact Crushers, Impactors, and Nuggetizer Crusher are designed to efficiently and effectively reduce materials including limestone, sand, gravel, asphalt, cement rock, concrete, and many types of minerals. Read more about our impact crushers, and how to choose the correct equipment for your particle size reduction project.

Williams heavy duty Roll Crushersare , long lasting, economical, and versatile, while boasting a simplistic design. Used for particle size reduction in the mining, recycling, and power industries, our equipment is designed for materials such as bauxite, cement clinker, chalk, cinders, coal, gypsum, and much more. Learn more about our Single and Double Roll Crusher models.

Williams heavy duty Roll Crushersare , long lasting, economical, and versatile, while boasting a simplistic design. Used for particle size reduction in the mining, recycling, and power industries, our equipment is designed for materials such as bauxite, cement clinker, chalk, cinders, coal, gypsum, and much more.

Williams wood shredding machinery is the leading size reduction equipment in the forest products industry.We offer heavy-duty top feed and horizontal front feed hogs, featuring rugged construction, built for your biggest forestry jobs. Visit our Forest Products page to learn more about specific machines, such as our No-Nife Wood Hog and Chip Hogs.

Williams wood shredding machinery is the leading size reduction equipment in the forest products industry.We offer heavy-duty top feed and horizontal front feed hogs, featuring rugged construction, built for your biggest forestry jobs. Visit our Forest Products page to learn more about specific machines, such as our No-Nife Wood Hog and Chip Hogs.

Williams Air Classifiers are most effective when used alongside our size reduction machines, such as a pulverizer. Common in the recycling industry, air classifiers can sort metal, paper, and plastics that arrived mixed together. Learn more about our High Efficiency Air Classifiers, Turbine Separators, Mechanical Air Separators and their applications.

Williams Air Classifiers are most effective when used alongside our size reduction machines, such as a pulverizer. Common in the recycling industry, air classifiers can sort metal, paper, and plastics that arrived mixed together. Learn more about our High Efficiency Air Classifiers, Turbine Separators, Mechanical Air Separators and their applications.

Williams offers a variety of Steel Conveyors and Apron Feeders that can be paired with our particle size reduction equipment to be used for almost any application you need. Learn how our conveyors and feeders can work together to create a heavy-duty solution capable of crushing and grinding even more material.

Williams offers a variety of Steel Conveyors and Apron Feeders that can be paired with our particle size reduction equipment to be used for almost any application you need. Learn how our conveyors and feeders can work together to create a heavy-duty solution capable of crushing and grinding even more material.

Learn More About Our Size Reduction Equipment Contact ustoday to discuss your desired application in detail with one of our experienced sales engineers. We will work with you to analyze your unique needs and find the right size reduction equipment for your job. Call (314) 621-3348 or email us [email protected] more information.

Learn More About Our Size Reduction Equipment Contact ustoday to discuss your desired application in detail with one of our experienced sales engineers. We will work with you to analyze your unique needs and find the right size reduction equipment for your job. Call (314) 621-3348 or email us [email protected] more information.

Learn More About Our Size Reduction Equipment Contact ustoday to discuss your desired application in detail with one of our experienced sales engineers. We will work with you to analyze your unique needs and find the right size reduction equipment for your job. Call (314) 621-3348 or email us [email protected] more information.

Learn More About Our Size Reduction Equipment Contact ustoday to discuss your desired application in detail with one of our experienced sales engineers. We will work with you to analyze your unique needs and find the right size reduction equipment for your job. Call (314) 621-3348 or email us [email protected] more information.

Contact ustoday to discuss your desired application in detail with one of our experienced sales engineers. We will work with you to analyze your unique needs and find the right size reduction equipment for your job. Call (314) 621-3348 or email us [email protected] more information.

particle size reduction mills and equipment

particle size reduction mills and equipment

Trusted partners of the worlds top pharmaceutical, chemical and food ingredient processing manufacturers for a combined total of more than 120 years, we caught up with Xavier Leroy, Director of Sales, Milling & Key Accounts, EMEA for IDEX Material Processing Technologies to ask: Why Does Milling Matter?

Achieving the desired target particle size at a tight particle size distribution is vital when producing a quality end product, no matter what industry you operate in. When manufacturing Pharmaceuticals, having the correct PSD can affect things like drug efficacy and tablet integrity and in the Chemical industry it will influence pigment coloration and safety of chemicals and in the Food industry, powder particle size influences taste and texture.

Jim Graham, Quadro's Sales Manager for Milling in the Americas region offers best practice advice for pharmaceutical, chemical, nutraceutical and food ingredient manufacturers on selecting the right milling and particle size reduction equipment.

With over 120 years of experience of providing milling equipment to a range of industries, the Quadro team are well placed to deliver best practice advice.Read our #millingmatters Meet the Team blog to benefit from the vast application experience of Wilf Sangesa, Quadro Product Manager for IDEX MPT. He walks through the history of delivering effective milling technologies and solids processing.

Our powder milling experts apply their collective experiences to ensure that our customers increase productivity and improve production versatility across a wide array of dry milling and wet conditioning applications.

To increase output with efficient milling practices, your need to ensure you find the optimum balance between milling size reduction and heat generation. An increase in temperature can lead to product degradation, reduced ingredient effectiveness, and in extreme cases waste. To learn more about milling with heat-sensitive materials please read our application bulletin.

Using our vast experience to further our application and design knowledge, we have continued to serve the milling industry with effective and efficient solutions. Thanks to its revolutionary design, the Comil was a first of its kind when it was launched, and has since developed into the best processing standard adopted by the worlds leading pharmaceutical manufacturers.Read the blog to learn more about the Comil, conical milling, and the typical application uses. Youll also discover efficient methods to improve cleanability, scalability and safe product handling.

Pharmaceutical manufacturers cannot afford to waste product ingredients that have become contaminated from dirty equipment, or worse have their factory shutdown for cleaning failures. Read our article on cleaning process development and methodology to develop your best practice and select the relevant equipment for your process.

To achieve this, most deploy some method of size reduction to process their dried powders into a specific form ready for downstream equipment. The reason for this is to create a powder product that is flowable, free from agglomerations and with the correct particle size distribution.

This often requires adding in new, colorful, or uniquely flavored decorative toppings or inclusions within the recipe, which typically means handling irregularly shaped ingredients that are often heat-sensitive.

Conical milling equipment has become one of the most common methods used for powder processing in the pharmaceutical, chemical, and food industries. A conical mill is often used for size reduction, deagglomeration and delumping, but which machine is best for your application? Read our blog to learn more about Quadro's Conical Milling equipment.

fine grinders, hammer mills, and more for particle size reduction

fine grinders, hammer mills, and more for particle size reduction

If your application needs reduction whether it is 6-inch to sub-micron size, choose from Praters superior fine grinders, air classifying mills, hammer mills, and lump breakers to meet all of your industrial processing needs. We have been designing, manufacturing and creating innovative solutions for large and small customers all over the world. Praters products are some of the most versatile and diverse on the market. We are always committed to providing the highest-quality processing equipment to ensure efficiency and overall performance.

Our lump breakers reduce pieces or lumps from 6-inch to 1/16-inch and feature easily replaceable rotating and fixed blades. Many different products, such as chemicals, minerals, salt, sugar, fertilizer, and ceramic powders, can be processed using our state-of-the-art lump breaker. If you are looking for something a bit more precise, consider our fine grinders for your needs. Designed to grind dry, free-flowing material down to 200 mesh with very tight particle distribution, our fine grinders are also ideal for heat-sensitive materials such as powder coatings, sugars, and resins.

Praters Hammer Mills are widely used throughout a variety of industries for processing many different materials within a wide selection of particle reduction applications requiring high capacities, power efficiency, and uniform particle size. All of our hammer mill models utilize our exclusive full-screen design, which ensures the use of the entire available screen area. Additionally, our Air Classifying Mills offer both two-state closed-circuit grinding with inter-stage air classification all in one convenient unit. The Air Classifying Mills are ideal for any difficult-to-grind applications or for any narrow particle distribution curve.

particle size reduction mixer

particle size reduction mixer

The degree of particle size reduction will depend on the hardness of the product, but for many applications including the Manufacture of Plant-Based Milk Alternatives, the use of a Silverson mixer will dispense with the need for conventional size-reduction equipment.

Where conventional milling equipment is required, pre-milling the product with a Silverson mixer will create a uniform premix that will pass through the conventional mill at a much faster rate, because media mills work best when fed with a product of a consistent and low particle size. Silverson offers a range of mixers including single and multistage In-Linesdesigned for processing even the hardest materials such as pigments, dyestuffs, filter cake, titanium dioxide, etc.

particle size reduction equipment | union process

particle size reduction equipment | union process

Union Process designs and builds milling equipment, utilizing legendary, revolutionary Attritor technology. Bead milling augments the Attritor line with mills that use mini media to produce dispersions in the nanometer range.

particle size reduction equipment: why homogenizers stand out

particle size reduction equipment: why homogenizers stand out

Reducing large materials into smaller ones is a common and often necessary occurrence in the natural world. From the earth itself eroding to food being digested to rocks being broken into tools, the physical process of reducing something into smaller bits frequently permits advantages (or wonders!) that otherwise wouldnt exist. Take, for instance, the splendor of the Grand Canyon or the awe-inspiring fact that our bodies can break apart food and air and water into life sustaining nutrients or the many ways humans have made valuable tools from rocks and wood and other resources. Indeed, the worlds very first tool the hammerstone was made by ancient hominids and served a purpose not unlike todays own particle size reduction equipment: toturn something bigger into something smaller.

Considering product hardness, consistency and volume (many machines are better suited for certain capacities), companies may use one or more of the equipment types. Many pharmaceutical companies, for instance, opt for ultrafine grinders that can reduce active pharmaceutical ingredients into superfine particles to increase bioavailability. Baby food and soup manufacturers, on the other hand, might need cutting capabilities to ensure that all food pieces in their products are similarly sized. Some manufacturers might use crushing techniques followed by grinding ones or run their products through one system multiple times. It really just depends on the overall purpose of the product being manufactured, the initial ingredient composition and how much money a company has to spend.

With all this in mind, savvy manufacturers started considering the use of high pressure homogenizersas a fifth alternative for businesses in need of particle size reduction equipment.Homogenizers effectively mix together two normally immiscible substances using high pressure. A happy result of the process: homogenizers also reduce particle size! For manufacturers looking to make an equipment investment that not only works, but works across numerous applications, ahigh pressure homogenizerhas become a solid choice. Unlike traditional particle size reduction equipment that only makes use of one type of mechanical force, a high pressure homogenizer utilizes several different ones. And at BEE International, our proprietary system not only uses turbulence, cavitation, high shear and impact to break apart product, it also has modular components that can be customized for specific purposes. Turbulence and cavitation treatments can be altered, shear times can be reduced or lengthened and impact and intensity can be tweaked. So, just want does all this mean?

Homogenizers can be used for a lot more than milk production and laboratory tests. Manufacturers in nearly every industry can use them to accurately reduce product particle size with a flexibility unmatched by other equipment types. Contact our team at BEE International for additional information on the ways a high pressure homogenizer can streamline your manufacturing process, improve your product integrity and benefit your bottom line.

pin mill: description, operating principles, advantages and diadv

pin mill: description, operating principles, advantages and diadv

The pin mill also categorized as a disc mill is a kind of milling equipment that can break up cellular materials selectively without damaging the starch granules. It consists of two horizontal steel plates with vertical projections arranged in concentric circles on opposing faces and becomes more closely spaced towards the periphery.

Pin mill uses a series of pin breakers attached to discs instead of hammer in the rotating grinding head to achieve high energy impact between the mill and the particles. It is traditionally employed to disintegrate starch- protein bond that exist in the material and produce fine flour.

Pin mill work by similar principle as hammer mills (impacts and shearing) but with typically faster tip speed rotor-stator configuration of intermeshing pins which impact the particles as solids are directed through the intermesh pins. The mill product leaves by centrifugal forces to the periphery and is then collected or further processed. This method of milling is most likely to produce materials in the micronized regime (as less than 40 micrometres) and with uniform product size. Cooling of the rotating disks is a useful way of removing heat from the mill.

particle-size reduction equipment - freudenberg fst

particle-size reduction equipment - freudenberg fst

Are you looking for the right material for rotating shaft sealsin mixers or dispensers? Materials that are both long-lasting and flexible? Solutions with no dead spaces, conforming to hygienic design standards? From standard parts to seals tailor-made for your requirements, we offer you the right choice: Say hello to the Radiamatic HTS II!

Two specially developed variants of the RadiamaticHTSII should be highlighted here: First, the Radiamatic HTS II 9539, which is a special rotary shaft seal for hygienically demanding applications. Its hygienic and robust and made of PTFE Y002. Second, the Radiamatic HTS II EWS, which is a combination of a radial shaft sealand a bellow both highly resistant to the typical sources of seal damage. A great blend! But there is more than just the HTS II. Talk to us and well find the best solution to any challenge in mixer manufacturing. One example: a split-lip seal for shafts for easier maintenance.

Sealing Technology Manual for the Process Industry Sealing solutions specially developed for the process industry in accordance with hygienic design and materials with industry-specific approvals.

Sealing Solutions for Drive Shafts in the Process Industry Due to the many different and often unique features of the systems and processes in the pharmaceutical, food and chemical industries, a sealing system with drive shafts can be challenging.

Clamp Seals for the Process Industry Clamp seals make fast and secure flange connections in continuously operating equipment. Due to their symmetrical geometry, the clamp connections can be mounted and re-separated very easily.

Flat Gaskets for the Process Industry Freudenberg Sealing Technologies offers specially manufactured flat gaskets in a wide variety of shapes whether classically round or customized according to drawing particularly fast and flexible.

particle size reduction wahal engineers

particle size reduction wahal engineers

The solubility of a solid is intrinsically related to the particle size. Reduction of particle size of a solid can be achieved by various means such as rotor stator inline homogenizer, bead mill, etc. leading to an increase in surface area with enhanced dissolution.

For particle size reduction, this same rotor/stator action will ensure the rapid and uniform milling of both solid and semi solid materials into either solution or fine suspension. The degree of size reduction will always depend on the hardness or toughness of the product but in many applications the use of Wahal mixers may dispense with the need for conventional size reduction equipment, such as dispensers/cavitation mixers, grinders and mill, and at a fraction of the cost.

The degree of particle size reduction will depend upon the hardness of the product, but for many applications, the use of a Wahal homogenizer will dispense with the need for conventional size-reduction equipment. Wahal offers a range of mixers including single and multistage in-Lines and the Multi-shear Mill, designed for processing even the hardest materials such as pigments, dye stuffs, filter cake, titanium dioxide etc.

Wahal Engineers is present in over 160 countries, serving India, Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon , Chad, Comoros, Tunisia, Ukraine, Sweden, Croatia, Norway, Romania, Denmark, Hungary, Finland, Bulgaria, Cyprus, Russia, UK, Italy, Belgium, Portugal, Belarus, Austria, Serbia, Denmark, Brazil, Mexico, Philippines, Vietnam, Myanmar, Colombia, Argentina, Poland, Canada, , Morocco, Malaysia, Peru, Venezuela, Uzbekistan, Australia, Uganda, Zambia, Zimbabwe, Indonesia, Bangladesh, Japan, Philippines, Viet Nam, Turkey, Democratic Republic of the Congo, Republic of the Cote dIvoire, Djibouti, Egypt, Equatorial Guinea, Ethiopia, Gabon, Gambia, Ghana, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Rwanda, Senegal, Seychelles, South Africa, Sudan, Tanzania, Togo, Iran, Thailand, Myanmar, South Korea, Iraq, Afghanistan, Saudi Arabia, Uzbekistan, Malaysia, Nepal, Yemen, Sri Lanka, Kazakhstan, Cambodia, Jordan, Azerbaijan, United Arab Emirates, Tajikistan, Israel, Laos, Kyrgyzstan, Lebanon, Turkmenistan, Singapore, State of Palestine, Oman, Kuwait, Georgia, Mongolia, Armenia, Qatar, Bahrain, Cyprus, Bhutan, Maldives, Brunei, Taiwan, Hong Kong, Macao, Germany, France, United Kingdom, Italy, Spain, Switzerland, Netherlands, Greece, Poland

size reduction: how to select the proper milling equipment | profood world

size reduction: how to select the proper milling equipment | profood world

Food manufacturers and ingredient suppliers have access to a wide range of high-tech milling methods. Each one offers advantages for achieving product characteristics such as particle size and moisture content, along with other considerations such as cost, footprint and the need for ancillary equipment. Each method has also given rise to a diverse range of size reduction equipment. In fact, there may be more than one solution when selecting milling equipment.

According to Suha Ozsoylu, director of operations atHosokawa Micron Powder Systems, the most important step in selecting size reduction equipment is establishing the target size reduction of the end product. This target is typically based on the particle size and particle size distribution desired, typically expressed in terms of milling the material down to a given particle size distribution in microns. "End products that demand the vast majority of particles consistently measure the same size. For example, cake flour, often requires a different approach to milling than end products that include a range of different sizes, such as cookie crumb or chopped walnuts. The particle size directly affects the amount of surface area and the interactions among the flour, water and other ingredients. For cakes and other baked goods to achieve a desired delicate, heavy or fluffy texture every time, the baker needs the flour to meet the same particle size every time."

Despite the importance of determining the required particle size, many product developers do not know the size of their existing products or the particle size needed for new products, says Ozsoylu. When asked about the target particle size, something like flour, as fine as possible or just like cereal are common responses, he adds. In these cases, develops should consider checking with a milling machinery manufacturer that has a track record with the product.Identifying systems that are proven to work with a given product can accelerate the specification process by weeks or months.

Whether the product matches existing test data or you are starting from scratch, today's milling equipment manufacturers offer configurations and custom options that can meet tight specifications. Testing the actual product on lab-size and/or full-size machinery is recommended. The first step in testing often involves evaluating a sample on a particle size analyzer that uses pneumatic sieving to determine the particle size distribution and provides a target end point. Other product characteristics can be addressed such as the size at the infeed, bulk density, flowability, hardness, moisture content, heat sensitivity, toxicity and even explosivity.

Check to see if a low-cost technology can meet the requirements, Ozsoylu suggests. One of the least costly types of milling machinery for food products is also the most frequently used. The hammer and screen mill style uses the impact of swinging hammers that rotate at high speeds inside a round housing to reduce the particle size. When the particles meet the targeted size, they fall through a screen and into collection. Screens are available in a variety of sizes and configurations to suit dry, sticky, fibrous or abrasive ingredients. Today's most effective hammer mills grind down to D90 <75 m. If a finer end product is required, a more advanced impact systems may be considered.

Advanced systems achieve fine grinding down to D97 <35 m. They replace the hammer rotor with a pin disc style rotor and force the material to collide with a series of pins set in concentric circles protruding from high-speed rotating discs. This style excels in milling crystalline, fatty and oily products such as spices that may buildup and blind screens. The latest models allow these fatty, oily and other heat-sensitive products to be processed without separate cooling equipment.

For finer milling of soft and/or heat-sensitive products, attrition mills offer an alternative. These mills grind the product between two, tapered plates that rotate at high speeds, reducing the particle size as the product moves from the infeed at the center to the periphery for discharge and collection.

When the target demands very narrow particle size distributions with grinding down to D97 at <20 m, air classification mills may be considered. Bringing a higher level of engineering to the process, the latest air classification mills combine impact milling with dynamic air classification. Material is fed from a silo or fed into the hopper and automatically conveyed first into a milling chamber where hammers rotate at high speeds for size reduction.

In this design, particles are constantly recirculated from the outer liner back into the rotating hammers. When the particles meet the desired size, air carries them to an internal classifier. On-spec particles exit the mill for collection, and any oversized particles are rejected and captured for further milling.

"Air classifying mills can reduce very large particles such as 6 mm grains of rice to very small particles under 50 m in a single pass with minimal fines when other mills would take several passes," says Ozsoylu. This type of mill is quickly becoming the preferred system for companies that focus on efficiency and lean operations, he adds."Its easy-to-clean design and flexibility for processing multiple products on the same system make it a good choice for the food processing industry."

Other types of milling equipment such as traditional ball mills and advanced fluidized jet mills perform similar ultra-fine size reduction, but rarely offer the same combination of capabilities and low cost for processing food products, states Ozsoylu

More than one of the systems described may effectively meet the target specifications. Initial cost must be considered, along with secondary factors such as footprint, maintenance needs and versatility. In many cases, the initial cost needs to be weighed against the gains in product quality, production speed, dust control and worker safety along with energy savings and the payback period.

With numerous milling options available, food processors face a challenging landscape when sifting through the range of methods and machines. Further, many mills require an array of ancillary components upstream and downstream of the actual mill from storage silos and feeders to conveyors and dust collectors. In these cases, consider whether the milling equipment manufacturer has experience integrating all of the elements as an integrated mill system.

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