A sectional view of the single-toggle type of jaw crusher is shown below.In one respect, the working principle and application of this machine are similar to all types of rock crushers, the movable jaw has its maximum movement at the top of the crushing chamber, and minimum movement at the discharge point. The motion is, however, a more complex one than the Dodge motion, being the resultant of the circular motion of the eccentric shaft at the top of the swing jaw. combined with the rocking action of the inclined toggle plate at the bottom of this jaw. The motion at the receiving opening is elliptical; at the discharge opening, it is a thin crescent, whose chord is inclined upwardly toward the stationary jaw. Thus, at all points in the crushing chamber, the motion has both, vertical and horizontal, components.
It will be noted that the motion is a rocking one. When the swing jaw is rising, it is opening, at the top, during the first half of the stroke, and closing during the second half, whereas the bottom of the jaw is closing during the entire up-stroke. A reversal of this motion occurs during the downstroke of the eccentric.
The horizontal component of motion (throw) at the discharge point of the single-toggle jaw crusher is greater than the throw of the Dodge crusher at that point; in fact, it is about three-fourths that of Blake machines of similar short-side receiving-opening dimensions. The combination of favorable crushing angle, and nonchoking jaw plates, used in this machine, promotes a much freer action through the choke zone than that in the Dodge crusher. Capacities compare very favorably with comparable sizes of the Blake machine with non-choking plates, and permissible discharge settings are finer. A table of ratings is given.
The single-toggle type jaw crusher has been developed extensively. Because of its simplicity, lightweight, moderate cost, and good capacity, it has found quite a wide field of application in portable crushing rigs. It also fits into the small, single-stage mining operation much better than the slower Dodge type. Some years since this type was developed with very wide openings for reduction crushing applications, but it was not able to seriously challenge the gyratory in this field, especially when the high-speed modern versions of the latter type were introduced.
Due to the pronounced vertical components of motion in the single-toggle machine, it is obvious that a wiping action takes place during the closing strokes; either, the swing jaw must slip on the material, or the material must slip along the stationary jaw. It is inevitable that such action should result in accelerated wear of the jaw plates; consequently, the single-toggle crusher is not an economical machine for reducing highly abrasive, or very hard, tough rock. Moreover, the large motion at the receiving opening greatly accentuates shocks incidental to handling the latter class of material, and the full impact of these shocks must be absorbed by the bearings in the top of the swing jaw.
The single-toggle machine, like the Dodge type, is capable of making a high ratio-of-reduction, a faculty which enables it to perform a single-stage reduction of hand-loaded, mine run ore to a suitable ball mill, or rod mill, feed.
Within the limits of its capacity, and size of receiving openings, it is admirably suited for such operations. Small gravel plant operations are also suited to this type of crusher, although it should not be used where the gravel deposit contains extremely hard boulders. The crusher is easy to adjust, and, in common with most machines of the jaw type, is a simple crusher to maintain.
As rock particles are compressed between the inclined faces of the mantle and concaves there is a tendency for them to slip upward. Slippage occurs in all crushers, even in ideal conditions. Only the particles weight and the friction between it and the crusher surfaces counteract this tendency. In particular, very hard rock tends to slip upward rather than break. Choke feeding this kind of material can overload the motor, leaving no option but to regulate the feed. Smaller particles, which weigh less, and harder particles, which are more resistant to breakage, will tend to slip more. Anything that reduces friction, such as spray water or feed moisture, will promote slippage.
Leading is a technique for measuring the gap between fixed and moveable jaws. The procedure is performed while the crusher is running empty. A lead plug is lowered on a lanyard to the choke point, then removed and measured to find out how much thickness remains after the crusher has compressed it. This measures the closed side setting. The open side setting is equal to this measurement plus the throw of the mantle. The minimum safe closed side setting depends on:
Blake (Double Toggle) Originally the standard jaw crusher used for primary and secondary crushing of hard, tough abrasive rocks. Also for sticky feeds. Relatively coarse slabby product, with minimum fines.
Overhead Pivot (Double Toggle) Similar applications to Blake. Overhead pivot; reduces rubbing on crusher faces, reduces choking, allows higher speeds and therefore higher capacities. Energy efficiency higher because jaw and charge not lifted during cycle.
Overhead Eccentric (Single Toggle) Originally restricted to sampler sizes by structural limitations. Now in the same size of Blake which it has tended to supersede, because overhead eccentric encourages feed and discharge, allowing higher speeds and capacity, but with higher wear and more attrition breakage and slightly lower energy efficiency. In addition as compared to an equivalent double toggle, they are cheaper and take up less floor space.
Since the jaw crusher was pioneered by Eli Whitney Blake in the 2nd quarter of the 1800s, many have twisted the Patent and come up with other types of jaw crushers in hopes of crushing rocks and stones more effectively. Those other types of jaw crusher inventors having given birth to 3 groups:
Heavy-duty crushing applications of hard-to-break, high Work Index rocks do prefer double-toggle jaw crushers as they are heavier in fabrication. A double-toggle jaw crusher outweighs the single-toggle by a factor of 2X and well as costs more in capital for the same duty. To perform its trade-off evaluation, the engineering and design firm will analyze technical factors such as:
1. Proper selection of the jaws. 2. Proper feed gradation. 3. Controlled feed rate. 4. Sufficient feeder capacity and width. 5. Adequate crusher discharge area. 6. Discharge conveyor sized to convey maximum crusher capacity.
Although the image below is of a single-toggle, it illustrates the shims used to make minor setting changes are made to the crusher by adding or removing them in the small space between the crushers mainframe and the rea toggle block.
The jaw crusher discharge opening is the distance from the valley between corrugations on one jaw to the top of the mating corrugation on the other jaw. The crusher discharge opening governs the size of finished material produced by the crusher.
Crusher must be adjusted when empty and stopped. Never close crusher discharge opening to less than minimum opening. Closing crusher opening to less than recommended will reduce the capacity of crusher and cause premature failure of shaft and bearing assembly.
To compensate for wear on toggle plate, toggle seat, pitman toggle seat, and jaws additional shims must be inserted to maintain the same crusher opening. The setting adjustment system is designed to compensate for jaw plate wear and to change the CSS (closed side setting) of the jaw crusher. The setting adjustment system is built into the back frame end.
Here also the toggle is kept in place by a compression spring. Large CSS adjustments are made to the jaw crusher by modifying the length of the toggle. Again, shims allow for minor gap adjustments as they are inserted between the mainframe and the toggle block.
is done considering the maximum rock-lump or large stone expected to be crushed and also includes the TPH tonnage rate needing to be crushed. In sizing, we not that jaw crushers will only have around 75% availability and extra sizing should permit this downtime.
As a rule, the maximum stone-lump dimension need not exceed 80% of the jaw crushers gape. For intense, a 59 x 79 machine should not see rocks larger than 80 x 59/100 = 47 or 1.2 meters across. Miners being miners, it is a certainty during day-to-day operation, the crusher will see oversized ore but is should be fine and pass-thru if no bridging takes place.
It will be seen that the pitman (226) is suspended from an eccentric on the flywheel shaft and consequently moves up and down as the latter revolves, forcing the toggle plates outwards at each revolution. The seating (234) of the rear toggle plate (239) is fixed to the crusher frame; the bottom of the swing jaw (214) is therefore pushed forward each time the pitman rises, a tension rod (245) fitted with a spring (247) being used to bring it back as the pitman falls. Thus at each revolution of the flywheel the movable jaw crushes any lump of ore once against the stationary jaw (212) allowing it to fall as it swings back on the return half-stroke until eventually the pieces have been broken small enough to drop out. It follows that the size to which the ore is crushed.
The jaw crusher is not so efficient a machine as the gyratory crusher described in the next paragraph, the chief reason for this being that its crushing action is confined to the forward stroke of the jaw only, whereas the gyratory crusher does useful work during the whole of its revolution. In addition, the jaw crusher cannot be choke-fed, as can the other machine, with the result that it is difficult to keep it working at its full capacity that is, at maximum efficiency.
Tables 5 and 6 give particulars of different sizes of jaw crushers. The capacity figures are based on ore weighing 100 lb. per cubic foot; for a heavier ore, the figures should be increased in direct proportion to its weight in pounds per cubic foot.
The JAW crusher and the GYRATORY crusher have similarities that put them into the same class of crusher. They both have the same crushing speed, 100 to 200 R.P.M. They both break the ore by compression force. And lastly, they both are able to crush the same size of ore.
In spite of their similarities, each crusher design has its own limitations and advantages that differ from the other one. A Gyratory crusher can be fed from two sides and is able to handle ore that tends to slab. Its design allows a higher-speed motor with a higher reduction ratio between the motor and the crushing surface. This means a dollar saving in energy costs.
A Jaw crusher on the other hand requires an Ely wheel to store energy. The box frame construction of this type of crusher also allows it to handle tougher ore. This design restricts the feeding of the crusher to one side only.
The ore enters from the top and the swing jaw squeezes it against the stationary jaw until it breaks. The broken ore then falls through the crusher to be taken away by a conveyor that is under the crusher.Although the jaws do the work, the real heart of this crusher is the TOGGLE PLATES, the PITMAN, and the PLY WHEEL.
These jaw crushers are ideal forsmall properties and they are of the high capacity forced feed design.On this first Forced Feed Jaw Crusher, the mainframe and bumper are cast of special alloy iron and the initial cost is low. The frame is ribbed both vertically and horizontally to give maximum strength with minimum weight. The bumper is ruggedly constructed to withstand tremendous shock loads. Steel bumper can be furnished if desired. The side bearings are bronze; the bumper bearings are of the antifriction type.
This bearing arrangement adds both strength and ease of movement. The jaw plates and cheek plates are reversible and are of the best-grade manganese steel. The jaw opening is controlled by the position of an adjustable wedge block. The crusher is usually driven by a V-to-V belt drive, but it can be arranged for either V-to-flat or fiat belt drive. The 8x10 size utilizes a split frame and maybe packed for muleback transportation. Cast steel frames can be furnished to obtain maximum durability.
This second type of forced feed rock crusher is similar in design to the Type H listed above except for having a frame and bumper made of cast steel. This steel construction makes the unit lighter per unit of size and adds considerable strength. The bearings are all of the special design; they are bronze and will stand continuous service without any danger of failure. The jaw and cheek plates are manganese steel; and are completely reversible, thus adding to their wearing life. The jaw opening is controlled by the position of an adjustable wedge block. The crushers are usually driven by V-to-V but can be arranged for V-to-flat and belt drive. The 5x6 size and the 8x10 size can be made with sectionalized frame for muleback transportation. This crusher is ideal for strenuous conditions. Consider a multi jaw crusher.
Some jaw crushers are on-floor, some aboveground, and others underground. This in many countries, and crushing many kinds of ore. The Traylor Bulldog Jaw crusher has enjoyed world wide esteem as a hard-working, profit-producing, full-proof, and trouble-free breaker since the day of its introduction, nearly twenty years ago. To be modern and get the most out of your crushing dollars, youll need the Building breaker. Wed value the privilege of telling you why by letter, through our bulletins, or in person. Write us now today -for a Blake crusher with curved jaw plates that crush finer and step up production.
When a machine has such a reputation for excellence that buyers have confidence in its ability to justify its purchase, IT MUST BE GOOD! Take the Type G Traylor Jaw Crusher, for instance. The engineers and operators of many great mining companies know from satisfying experience that this machine delivers a full measure of service and yields extra profits. So they specify it in full confidence and the purchase is made without the usual reluctance to lay out good money for a new machine.
The success of the Type G Traylor Jaw Crusheris due to several characteristics. It is (1) STRONG almost to superfluity, being built of steel throughout; it is (2) FOOL-PROOF, being provided with our patented Safety Device which prevents breakage due to tramp iron or other causes of jamming; it is (3) ECONOMICAL to operate and maintain, being fitted with our well-known patented Bulldog Pitman and Toggle System, which saves power and wear by minimizing frictionpower that is employed to deliver increased production; it is (4) CONVENIENT to transport and erect in crowded or not easily accessible locations because it is sectionalized to meet highly restrictive conditions.
Whenever mining men need a crusher that is thoroughly reliable and big producer (which is of all time) they almost invariably think first of a Traylor Type G Jaw Crusher. By experience, they know that this machine has built into it the four essentials to satisfaction and profit- strength, foolproofness, economy, and convenience.
Maximum STRENGTH lies in the liberal design and the steel of which crushers parts are made-cast steel frame, Swing Jaw, Pitman Cap and Toggles, steel Shafts and Pitman rods and manganese steel Jaw Plates and Cheek Plates. FOOLPROOFNESS is provided by our patented and time-tested safety Device which prevents breakage due to packing or tramp iron. ECONOMY is assured by our well-known Bulldog Pitman and Toggle System, which saves power and wear by minimizing friction, the power that is used to deliver greater productivity. CONVENIENCE in transportation and erection in crowded or not easily accessible locations is planned for in advance by sectionalisation to meet any restrictive conditions.
Many of the worlds greatest mining companies have standardized upon the Traylor Type G Jaw Crusher. Most of them have reordered, some of them several times. What this crusher is doing for them in the way of earning extra dollars through increased production and lowered costs, it will do for you! Investigate it closely. The more closely you do, the better youll like it.
The rapid development of urbanization has resulted in the accumulation of a large amount of waste concrete, which not only occupies land resources but also pollutes the air and the environment. Therefore, the recycling of waste concrete has become an important issue that the government needs to solve.
Abandoned concrete blocks are high-quality concrete aggregates which have many advantages. For example, after the buildings are dismantled, the high-quality concrete blocks and silt after crushing and screening can be used as recycled coarse and fine aggregates for concrete. The fine powder can be directly used as the raw material of cement. The concrete prepared from recycled cement and recycled aggregate can enter the next cycle, which realizes zero waste discharge throughout the whole cycle.
Concrete, cement and other wastes in construction waste can be used as building aggregates and recycled brick raw materials after being reasonably crushed, screened and crushed. And the main equipment used for crushing concrete can be divided into two types: traditional fixed crusher and mobile concrete crusher, among which small crushing equipment is favored by users.
Although the compressive strength and hardness of concrete are not high, due to the porosity and the formation type, the concrete has good toughness and can buffer the crushing force, which causes low crushing efficiency. So, what kind of crusher should be selected for concrete crushing? In the process of crushing waste concrete, according to the working principle of more crushing and less grinding, it is necessary to carefully configure the concrete crusher equipment.
Jaw Crusher, also known as concrete crusher, is usually used as the primary equipment for concrete crushing. It is also suitable for metallurgy, mining, construction, chemical, water conservancy and railway sectors, and used as a device for fine and medium crushing of ores and rocks with compressive strength below 250 Mpa.
In recent years, the small jaw crusher has been favored by foreign users because of its small size, easy transportation and installation, low price, and fast profit. The models like PE-150250, PE-200350 and PE-400600 have become the best choice for customers to crush concrete.
After the rough breaking, steel and iron equipment are added to remove the steel bars and iron blocks in the waste concrete, which will eliminate the damage of steel bars and iron blocks to the equipment without affecting the production. Generally, the impact crusher, the fine crushing jaw crusher or the cone crusher is used as the secondary crushing to crush the material to less than 2 cm, and the selected granularity can be basically achieved.
For smaller discharge sizes, a three-stage crusher can be used, for example, the fine crushing crusher or the roller crusher is used to further crush the ore to less than 10 mm. In the actual production, the suitable crusher can be selected according to the size of the concrete block. It can be combined in single or multi-machine operations, both of which have the characteristics of simple operation, strong controllability and high production efficiency.
In the international environment of the crusher industry, besides the traditional jaw crusher, high-efficiency and environmentally-friendly construction concrete crusher will be the trend of future development.
In view of the characteristics of concrete waste, Henan HXJQ Machinery designed a concrete crushing equipment-mobile concrete crusher. The waste concrete after crushing can be used for reinforcing the foundation, producing bricks, cement, etc, not only achieving its values but also solving the issue of land and environment problems, which can be described as two-fold.
The mobile concrete processing station produced by HXJQ Machinery adopts multi-stage combination mode, which includes jaw crusher, impact crusher, cone crusher and vibrating screening equipment, conveyor belt, etc. Generally, the concrete crushing station is composed of a concrete crusher (sand making machine), a screening machine, a feeder, a conveyor belt, a steel frame, a drive system, an electric control system, a motor unit and the like.
The concrete material is sent into the crusher by the feeding equipment, and the crushing machine converts the large concrete into gravel. The finished product which meets the standard is transported by the conveyor belt to the stacking place, and the products which don't meet the standard will be transported by the other conveying belt to the crusher again until it is qualified.
The integrated vibrating screen, feeder and the under-belt conveyor, the vibrating screen and the crusher integrated into the vehicle can reach any position on the working site under any terrain conditions. Thus the mobile concrete crusher has many advantages like reasonable material matching, smooth flow, reliable operation, convenient operation, high efficiency and energy saving.
1. According to the driving way, it is divided into tire type and crawler type: the tire type concrete crushing and sorting machine needs semi-trailer traction to run, while the crawler type can be remotely operated with buttons. Relatively speaking, the latter is more intelligent and the price is more expensive.
2. According to the function, it is divided into crushing type and sand making type: the concrete crushing and screening machine includes a combination of crushing equipment such as jaw crusher, cone crusher and impact crusher. The sand making type is mainly equipped with sand making machine and hammer sanding machine.
The mobile crushing station can prevent and control environmental pollution, improve the ecological environment, and protect natural resources. The size and model can be designed according to the different production needs of users. According to the statistics of the HXJQ machinery, the small mobile crusher is chosen by more foreign users because of its reasonable price, high quality, convenient transition, operation and maintenance.
A project introduction of construction concrete treatment: in October 2018, a customer found HXJQ, and hoped that we could provide him with the complete equipment for breaking construction waste. Our technical manager quickly contacted him and learned that the customer had a large amount of construction waste to be disposed of.
From the perspective of economic foundation and practical operation, the technical manager recommended the fixed crushing station to him and designed a complete set of equipment suitable for his actual needs. In the end, the customer introduced the PE-400600 jaw crusher and PF-1010 impact crusher produced by our company to break the concrete waste. The finished sandstone is used for brick making, roadbed materials, etc., and the separated steel is recycled.
The pretreated concrete with reinforcing steel is sent to the jaw crusher for initial breakage by the conveyor belt, then effectively separated by the iron remover, and sent to the impact crusher for fine crushing. The crushed material is sieved by the vibrating screen. The finished material is output by the conveyor. If the material does not meet the specifications, it will continue to return to the impact crusher and break again.
The development and utilization of waste concrete as a recycled material solves the problems of a large amount of waste concrete treatment and the resulting deterioration of the ecological environment; on the other hand, it can reduce the consumption of natural aggregates in the construction industry, thereby reducing exploitation of the natural sand and gravel, which has fundamentally solved the problem of the depletion of natural aggregates and the destruction of the ecological environment because of the lack of sandstones.
Under this circumstance, the crusher plays an irreplaceable role in the recycling of materials. Whether it is the traditional fixed crusher or the latest mobile crusher, both of them have their own advantages. As long as the size of the stone produced by the equipment can meet the standard, it is a good crusher.
A crusher is a machine which crushes the large rocks into smaller one, gravel or a rock dust. A jaw crusher uses force for crushing the rocks. This force is achieved with the help of a fixed and swing jaws. These Jaw crushers are heavy duty machines.
The primary use of jaw crusher is in mining and building materials. It is also used in waste management and recycling process. Various leading manufacturers and growing number of end-use industries favor the demand for the global jaw crusher market. The major factors such as wide commercial and industrial applications and technological advancement the global jaw crusher market are expected to gain traction in the forecast period 2017-2027.
The major factors that are responsible for the growth of jaw crusher market are technological advancement and innovation. There are various latest models of the jaw crushers that attracts different types of potential customers. The advent of technology in the features of jaw crushers has created a positive outlook for the global jaw crusher market. The demand for the crushing equipment in the developing countries is growing due to industrial development and thus propels the growth of jaw crusher market.
Moreover the factors such as wide industrial and commercial use of jaw crusher such as in mining, building and construction and recycling wastes, cost-effectiveness, long life of the equipment, high productivity, easy maintenance, range of feeding capacity, flexibility, convenient replacement of spare parts, low noise pollution and low energy consumptions has favored the use and demand for the global jaw crusher market. Thus, it is expected to gain traction during the forecast period.
However, the factors which can affect the demand for the jaw crushers are uneven particle size, the limited capacity of each feeder which avoids crowd feeding, and bigger vibration. Moreover, the heavy weight of the skilled operator affects the overall demand for the jaw crusher market on the global platform.
Geographically, the global jaw crusher market is segmented into seven regions namely the Middle East and Africa, Asia-Pacific, Japan, Eastern Europe, Western Europe, Latin America, and North America. North America and Europe due to strong contribution in the technologically advanced machinery and a large concentration of the crushing equipment manufacturers dominate the global jaw crusher market.
Relatively fast economic development in the developing regions of Asia Pacific such as China, India, increase in the investment in transportation infrastructure, increasing mineral resource exploitation, constant technological innovation has propelled the demand for the global jaw crusher market in the Asia Pacific and thus is expected to be the potential market for the global jaw crusher market in the forecast period. The Middle East and Africa, due to increasing in the infrastructural development and increasing focus on the mining and quarrying has created the global opportunity for the jaw crusher market players. It is thus expected to have significant CAGR in the forecast period.
Some of the prominent players for the jaw crushers and other related market includes Shanghai Jianye Heavy Industry Machinery Co., Ltd, Henan Dewo Machinery Co. Ltd., Sandvik Construction, H-E-Parts International, ThyssenKrupp, SANME, Henan Hongxing Mining Machinery Co., Ltd.
Persistence Market Research is here to provide companies a one-stop solution with regards to bettering customer experience. It does engage in gathering appropriate feedback after getting through personalized customer interactions for adding value to customers experience by acting as the missing link between customer relationships and business outcomes. The best possible returns are assured therein.
PE Jaw Crusher Jaw crusher is used for crushing all kinds of ores and rocks with compressive strength below 320MPa. It is generally used for primary crushing of materials. The machine is widely used in mining, building materials, metallurgy, electric power, water conservancy, transportation and many other fields.
Home /About Us /Products /Case /News /Service /Contact Us /Inquiry
Aimix jaw crusher has capacity of 1-1100 t/h, the maximum feeding size is 125-1200 mm. We also support customized services. It can be used for crushing various types of raw materials, includes: Granite, marble, basalt, limestone, quartz, river pebbles, iron ore, copper ore, etc. Our jaw crusher is widely used for medium-sized crushing of ore and bulk materials in mining, metallurgy, construction, road, railway, water and chemical industries. We also manufactures mobile portable jaw crusher, you can click here to view our mobile crusher plant.
Small PEX Jaw Crusher For Sale Capacity: 13-105 t/h Max. Feeding Size: 210-250 mm Compressive strength: Less than 320 MPa Processed Materials: Granite, marble, basalt, limestone, quartz, river pebbles, iron ore, copper ore, etc. Application: For medium-sized and fine crushing of ore and bulk materials in mining, metallurgy, construction, road, railway, water and chemical industries. Get A Free Quote Get interested in our crusher? Need any customized size & design? Please click Contact Us.
1. PEX jaw crusher is usually arranged after the coarse-broken, which is used for coarse crushing. 2. PEX Jaw crusher can crushing materials to smaller size than PE jaw crusher, which will provide suitable size to the feed of next production process. 3. The size of PE jaw crusher feeding opening is larger and the energy consumption is higher , while the pex jaw crusher is mainly a small jaw crusher. The feeding opening port is smaller and consumes less power.
PE Jaw Crusher For Sale Capacity: 110-1100 t/h, Customized Max. Feeding Size: 125-1200 mm Compressive strength: Less than 320 MPa Processed Materials: Granite, marble, basalt, limestone, quartz, river pebbles, iron ore, copper ore, etc. Application: Widely used for medium-sized crushing of ore and bulk materials in mining, metallurgy, construction, road, railway, water and chemical industries. Get A Free Quote Get interested in our crusher? Need any customized size & design? Please click Contact Us.
1. Large crushing ratio and uniform product size. 2. Large adjustment range, which increases the flexibility of the equipment and can meet the needs of different customers; 3. Safe and reliable lubrication system, convenient for parts replacement, and easy maintenance; 4. Simple structure & reliable performance, low operating cost; 5. Low noise and less dust. 6. Used for primary crushing or secondary crushing. 7. Combined with cone crusher, impact crusher, sand making machine, etc, to form a complete set of sand and gravel production line.
6CX Series European Type Jaw Crusher Capacity: 50-600 t/h Eixed Jaw Length: 1100-2500 mm Motor Power: 75-250 Kw Processed Materials: Granite, marble, basalt, limestone, quartz, river pebbles, iron ore, copper ore, etc. Application: Widely used for medium-sized crushing of ore and bulk materials in mining, metallurgy, construction, road, railway, water and chemical industries. Get A Free Quote
Replacing the original rigid foot connection with elastic limit block and rubber damping device which effectively absorbs peak load of vibration, so as to reduce the impact force between crusher and foundation & prolong the equipment service life.
Integrative motor cabinet reduces mounting space & makes the power output more stable. Oversized tapered roller bearing with uniform internal and external bearing models reduces the number of spare parts.
Aimix stone crusher machine has exported to over 50 countries, includes: Philippines, Malaysia, Indonesia, Pakistan, Sri Lanka, Kenya, Negeria, etc. Here are some example cases of Aimix crusher machine, if you want to get more details please contact us. Aimix Stone Crushing Plant in Uzbekistan Aimix stone crushing plant was transported to Uzbekistan two months ago. Now it has put into aggregate production. Our Uzbekistan ...Read More Aimix 250t/h Crusher Plant in Sri Lanka Aimix 250 t/h Crusher Plant was sent to Sri Lanka. The configuration of crushing plant is mainly according to material ...Read More Aimix 50 t/h Crusher Plant Shipped to Thailand Aimix 50 t/h mobile crusher plant was shipped to Thailand in 2019. This crushing plant consist of batching machine, jaw ...Read More Aimix 200t/h Stationary Crusher Plant Was Delivered To Sri Lanka Aimix 200t/h stationary crusher plant was delivered to Sri Lanka in July, 2018. because of the reasonable matching of different ...Read More Aimix Mobile Crushing Plant Was Sold In Philippines One of our Philippines customer bought the mobile crushing plant of 150tph for Granite stone processing. We designed two sets ...Read More Aimix 100 t/h Aggregate Production Line Was Shipped To Pakistan Aimix 100 t/h aggregate production line was shipped to Pakistan in May, 2017. Our clients spoke highly of the high ...Read More
The eccentric shaft bearing great torque force in working status. So the material of eccentric shaft must have higher strength, toughness and wear resistance. Aimix use high carbon steel material in casting, and heat treatment process to improve its strength, toughness and ware resistance. Besides Eccentric parts must be fine finishing and heat treatment, and the bearing lining is casted by Babbitt alloy.
Jaw crusher bears huge breaking force and friction, which is easy to grinding damaged. To protect the jaw plate, we installs wear-resistant liner on the surface of moving jaw and the stationary jaw. Aimix use high chromium cast iron on High manganese steel plate (Mn13, Mn13Cr2, Mn18Cr2). It shows high wear resistance and toughness, which significantly improved the jaw plate service life.
Granite is not easy to crush to sand, main equipment has PE-7501060 jaw crusher (coarse crusher), HP300 cone crusher (fine crusher), bin, 490110 vibrating feeder, B1000x22 conveyor belt, B1000x30m conveyor belt, B800x31 conveyor belt, 4YK2460 vibrating screen, etc. contact us!
In this case, we recommend the use of a PCZ1308 heavy hammer crusher with a feed size of 930x650mm, the feed particle size is less than 600mm, the motor power is 4P 132Kw, and the processing capacity of the equipment is 100-180t/h.
Eastman is a typical direct selling enterprise with green and standardized production plants. All the delivery of the equipment will be completed within the delivery period signed by the contract to ensure the smooth commissioning of the equipment.
Rock crushers have a wide range of suitable material to choose from, whether its soft or hard, or even very hard, rock crushers can reduce those large rocks into smaller rocks, gravel, or even rock dust.Here are some typical materials that break or compress by industry crushers, such as Granite, quartz stone, river pebble, limestone, calcite, concrete, dolomite, iron ore, silicon ore, basalt and other mines, rocks and slag.
Understanding the stages of crushing process and the types of crushers that best fit each stage can simplifies your equipment selection. Each type of crusher is different and used to achieve a certain end result.
Similarly, a certain output is expected at the end of each crushing stage for the next phase of the process. Aggregate producers who pair the correct crusher to the correct stage will be the most efficient and, in turn, the most profitable.
A jaw crusher is a compression type of crusher. Material is reduced by squeezing the feed material between a moving piece of steel and a stationary piece. The discharge size is controlled by the setting or the space between those two pieces of steel. The tighter the setting, the smaller the output size and the lower the throughput capacity.
As a compression crusher, jaw crushers generally produce the coarsest material because they break the rock by the natural inherent lines of weakness. Jaw crushers are an excellent primary crusher when used to prepare rock for subsequent processing stages.
Although the chamber is round in shape, the moving piece of steel is not meant to rotate. Instead, a wedge is driven around to create compression on one side of the chamber and discharge opening on the opposite side. Cone crushers are used in secondary and tertiary roles as an alternative to impact crushers when shape is an important requirement, but the proportion of fines produced needs to be minimized.
An impact crusher uses mass and velocity to break down feed material. First, the feed material is reduced as it enters the crusher with the rotating blow bars or hammers in the rotor. The secondary breakage occurs as the material is accelerated into the stationary aprons or breaker plates.
Impact crushers tend to be used where shape is a critical requirement and the feed material is not very abrasive. The crushing action of an impact crusher breaks a rock along natural cleavage planes, giving rise to better product quality in terms of shape.
Most aggregate producers are well acquainted with the selection of crushing equipment and know it is possible to select a piece of equipment based solely on spec sheets and gradation calculations. Still, theoretical conclusions must always be weighed against practical experience regarding the material at hand and of the operational, maintenance and economical aspects of different solutions.
The duty of the primary crusher is, above all, to make it possible to transport material on a conveyor belt. In most aggregate crushing plants, primary crushing is carried out in a jaw crusher, although a gyratory primary crusher may be used. If material is easily crushed and not excessively abrasive, an impact breaker could also be the best choice.
The most important characteristics of a primary crusher are the capacity and the ability to accept raw material without blockages. A large primary crusher is more expensive to purchase than a smaller machine. For this reason, investment cost calculations for primary crushers are weighed against the costs of blasting raw material to a smaller size.
A pit-portable primary crusher can be an economically sound solution in cases where the producer is crushing at the quarry face. In modern plants, it is often advantageous to use a moveable primary crusher so it can follow the movement of the face where raw material is extracted.
The purpose of intermediate crushing is to produce various coarser fractions or to prepare material for final crushing. If the intermediate crusher is used to make railway ballast, product quality is important.
In other cases, there are normally no quality requirements, although the product must be suitable for fine crushing. In most cases, the objective is to obtain the greatest possible reduction at the lowest possible cost.
In most cases, the fine crushing and cubicization functions are combined in a single crushing stage. The selection of a crusher for tertiary crushing calls for both practical experience and theoretical know-how. This is where producers should be sure to call in an experienced applications specialist to make sure a system is properly engineered.Get in Touch with Mechanic