Wear in rock crushers accounts for a significant expense in the mining and aggregates industries. Wear leads to equipment failure and maintenance downtime. It leads to costly repairs and replacements. It hurts productivity. Simply put, if you can effectively combat wear in your jaw crusher machinery, you will enjoy reduced costs and improved output.
You situation is something we understand. That is why we provide reliable Jaw Crusher Liners and similar products, designed using real industry expertise. But more than that, our goal is to give you significant benefits beyond high-quality Jaw Crusher Liners. How? By working closely with you. Take advantage of our matchless productivity expertise, professional equipment knowledge and a comprehensive approach to improving your processes.
By working closely together, we can create customised, wear-life extending solutions that cut down on your business expenses while increasing your productivity. And when it comes to rock crushing equipment, enhanced wear and durability makes a significant difference. Partner with FLSmidth, and enjoy the benefits of reliable wear solutions for your rock crushing equipment.
Keep equipment running longer. FLSmidth Jaw Crusher Liners are made from the highest quality OEM wear parts, so you can operate your jaw crusher equipment lat longer intervals, at higher workloads, for a more efficient mining operation.
Reduce expenses. Incorporating industry expertise and designed from only the highest quality materials, our Jaw Crusher Liners cut down on equipment downtime and repair and replacement costs, reducing your operational costs.
You are looking for wear liners that are proven to work for your applications, and that promote maximum productivity. Our jaw crusher liner expertise and high-quality materials are key to creating an optimised crushing solution customised to your unique needs.
Versatility across a majority of applications means improved productivity. Our liners incorporate austenitic manganese steel, which is the industry standard material for jaw crusher liners. Due to its ability to work-harden during operation, it has proven a reliable solution in a range of applications.
By varying the chemical composition of our different material grades, you will achieve an increase in productivity. Our SM310 and SM330 materials perform well for average abrasive ore types, while more abrasive ores typically benefit from HM830 wear materials.
FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.
A lack of attention to proper jaw design by OEMs results in poor product shape and high steel usage on jaw crushers, although this is easily resolved with the correct design. In some cases, we have seen jaw liners requiring replacement after only removing 5-10% of their initial mass, resulting in a large amount of wastage and excessive liner cost.
Simply selecting a new tooth profile is generally not enough to resolve these issues, and a more comprehensive review of the operation is required. However, by using the right design and right materials, Makuri can guarantee lowest TCO on jaw crusher liners in most applications.
In one name or the other, we have been in business for over 12 years now, but the last 12 months, or so, has been very tough for our small group supplying mining and quarrying customers globally thru our 5 companies in 4 countries.
Makuri Technology is rapidly gaining a reputation as the right team to partner with in the supply of high-performance wear parts. Obtaining and maintaining the lowest operating cost is an ongoing challenge for mining companies, and Makuri Technology specialises in the development of exceptional high-performance wear parts that also come with a world-class three level guarantee system. Makuri founder and chief executive Ian J. Wilson says that after working in mining equipment and process plant engineering and maintenance at some of the worlds largest and toughest sites for about 30 years, he saw both the need and opportunity to create higher value-adding parts.
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This high manganese gradeis an excellent work hardening, abrasion resistant steel. This steel is a non-magnetic austenitic type, supplied in full plates or as profiled pieces by plasma cutting. Suitable for wear applications where high impact/gouging abrasion leads to a work hardening effect. High manganese steel plate becomes increasingly hard when the surfaces of components are subject to repeated impact or abrasion. Its toughness, derived from high tensile strength and ductility, enables shock leads to be absorbed safely. Lack of lubrication or the intrusion of grit or sand particles does not seriously impair the wearing surfaces of components in contact. These characteristics combine to make high manganese steel plate ideal steel for use as wearing plates in those situations where abrasion, impact, or lubrication difficulties are encountered. The steel has the unique property in service of rapidly developing a work hardened surface whilst retaining its tough interior.
In order to prolong jaw crusher plate working life, we use titanium carbide bars insert the working face of jaw crusher liner. The crushed stone impact on the titanium carbide bars for the first time, because of the higher hardness and wearable, the composite jaw crusher plate span life can increase to 2-4 times than normal manganese steel jaw plate.
All brand names, model names or marks are owned by their respective manufacturers. MGS Casting has no affiliation with the OEM. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by the OEM. All parts are manufactured by, for and warranted by MGS Casting and are not manufactured by, purchased from or warranted by the OEM.
L.S.W. Wear Parts is your best choice to supply all your crusher wear part requirements. We distribute a full line of crushing wear parts from ESCO. In the most abrasive conditions ESCO crusher wear parts provide proven, long-lasting performance. ESCO engineers and field technicians know what you're up against and can provide solutions to meet your cost-per-ton and end-product requirements. Superior Alloys. Superior Designs. Superior Service.
ESCO replacement crusher jaws are designed to last longer and crush more efficiently, while reducing wear and tear on the crusher and producing better quality rock more consistently than original equipment jaws.ESCO offers a full range of options including various tooth designs, curves and alloys, and options for special applications such as smooth jaws with peening slots, solid end jaws, slab breaker jaws, Hi-Life designs, and solid centers.
ESCO supplies replacement wear parts to fit all major cone crusher models. Every ESCO mantle and bowl liner frame-fit surfaces are precision machined to tolerances that meet or exceed those of the OEM parts to ensure optimum performance.
Get a Grip with ESCOESCO gripper slot bowl liners are specifically designed to permit oversized rock to enter the chamber and keep the feed opening clear. An excellent choice for cobblestone and river rock material that is typically difficult to grab. The result is more even wear and improved production.
Main Frame Cone Crusher LinersESCO also fabricates main frame liners and inserts that provide an economical alternative to OEM parts. Premium ESCO AR 400 and AR 500 wear plate, and Infinity chromium carbide overlay plate offer a wider choice to address wear protection.
Main Frame Cone Crusher LinersESCO also fabricates Main Frame Liners and inserts that provide an economical alternative to OEM parts. Our selection of ESCOALLOY 400 and ESCOALLOY 500 plates, and chromium carbide overlay plate offers a wider choice to address wear protection.
The ESCO package of superior designs, proven alloys and expert local service provides solutions for gyratory applications. ESCO also offers accessory items for gyratory crusher including rim liners, spider caps and spider arm liners.
Double high segments allow 2 rows of ESCO concaves to replace 4 rows of OEM designs allowing faster replacement. Eight ESCO concaves replace 12 per-row OEM segment concaves, reducing the number of seams that can wear and increase maintenance costs.
Tapered dowel pins are driven between concaves to improve contact with the top shell and create even spacing. The key concave has parallel sides and is easily removed with a wedge allowing the remainder to be easily replaced.
Wear in rock crushers causes great costs in the mining and aggregates industry. Change of the geometry of the crusher liners is a major reason for these costs. Being able to predict the geometry of a worn crusher will help designing the crusher liners for improved performance.
A model for prediction of sliding wear was suggested by Archard in 1953. Tests have been conducted to determine the wear coefficient in Archards model. Using a small jaw crusher, the wear of the crusher liners has been studied for different settings of the crusher. The experiments have been carried out using quartzite, known for being very abrasive. Crushing forces have been measured, and the motion of the crusher has been tracked along with the wear on the crusher liners. The test results show that the wear mechanisms are different for the fixed and moving liner. If there were no relative sliding distance between rock and liner, Archards model would yield no wear. This is not true for rock crushing applications where wear is observed even though there is no macroscopic sliding between the rock material and the liners. For this reason, Archards model has been modified to account for the wear induced by the local sliding of particles being crushed. The predicted worn geometry is similar to the real crusher.
A cone crusher is a machine commonly used in the mining and aggregates industry. In a cone crusher, the geometry of the crushing chamber is crucial for performance. The objective of this work, where wear was studied in a jaw crusher, is to implement a model to predict the geometry of a worn cone crusher.
We produce wear-resistant, high temperature-resistant, corrosion-resistant metal casting with the annual production capacity of over 15,000 tons. Our products are mainly used in mining, metal recycling, cement machinery and other industries.
Both V method casting and lost foam casting use vacuum forming, but the process flow between the two is quite different. Vacuum process casting is named after the prefix V in English Vacuum (vacuum). It is different from the traditional sand casting. The biggest advantage is that no binder is used. The V method casting uses a plastic film to seal the sandbox, and the internal air is pumped out by the vacuum exhaust system. There is a pressure difference between the inside and outside of the casting mold, which makes the dry sand dense The required cavity is vacuumed through the lower core, the box, and pouring to solidify the casting and release the negative pressure, and the molding sand collapses to obtain the casting.
Lost foam casting (also known as solid casting) is the combination of paraffin or foam model similar to the size and shape of the casting to form a model cluster. After being coated with refractory coating and dried, it is buried in dry quartz sand and vibrated. Under negative pressure Under casting, the model gasifies, liquid metal occupies the model position and a new casting method that forms the casting after solidification and cooling.
1. Making foam gasification mold ; 2. Foaming gasification, drying after mold assembly; 3. Brush and spray refractory paint on the surface of the foam gasification mold and dry it again (must be completely dry); 4. Place the special sandbox on the three-dimensional vibration table; 5. Fill in the bottom sand (dry sand) to vibrate and level it; 6. Put the dried foamed gasification mold on the bottom sand, divide it into sand filling according to the process requirements, and scrape the box mouth after automatically vibrating for a certain time; 7. Cover the mouth of the sandbox with plastic film, put the gate cup, and connect to the negative pressure system. After compaction, the molten steel is cast, the foam gasification mold disappears, and the molten metal replaces its position; 8. After the casting is condensed, release the vacuum and turn over the box, take out the casting, and perform the next cycle.
Qiming Machinery is the leading manganese steel, chromium steel, alloy steel, and heat-resisting steel manufacturer in China. We manufacture crusher wear parts, shredder wear parts, mill liners, apron feeder pans, and other wear parts for customers.
Right now, jaw plate, cone crusher liner, and other crusher wear parts mainly use high manganese steel(Mn14, Mn18, Mn22) to manufacture. Its organization is austenite morphology and has good work hardening performance. Under the conditions of strong impact, its surface will rapidly be hardening, its hardness can be increased from 170 ~ 225HB to 400 ~ 600HB, and the inner of crusher parts still keep the original hardness. Although high manganese or ultra-high manganese casting parts have good wear resistance, however, when crush hard stone or working under other extremely poor conditions,high manganese steel parts also not wear resistance and need exchange very frequently. This will cause production costs to increase.
In order to solve this question, Qiming Casting have had started to use a new alloy material-tungsten carbide manganese to cast crusher wear parts. After success to supply the new crusher replacement parts for customers, based on customer feedback. We can get the new parts span-life two or four times more than the original parts under different working conditions.
Titanium carbide,TiC, is an extremelyhard(Mohs99.5)refractoryceramicmaterial, similar totungsten carbide. It has the appearance of black powder with thesodium chloride(face-centered cubic)crystal structure. As found in nature its crystals range in size from 0.1 to 0.3mm.
Titanium carbide is used in the preparation of cermets, which are frequently used to machine steel materials at high cutting speed. It is also used as an abrasion-resistant surface coating on metal parts, such as tool bits and watch mechanisms. Titanium carbide is also used as a heat shield coating for atmospheric reentry of spacecraft.
Qiming Casting is one of the largest manganese steel, chromium steel, and alloy steel foundry in China. Products include crusher wear parts, Crusher spare parts, mill liners, shredder wear parts, apron feeder pans, and electric rope shovel parts.
CWP produces manganese wear liners and accessories for most crushing brands including Metso, JCI/KPI, Symons, Cedarapids, Nordberg, Telsmith, Pegson and others.Manganese parts are available in 14% Standard, 18% Premium, and 22% High alloys.Manganese blow bars for Horizontal Shaft Impactors are available. CWP offers custom manganese blow bar options such as carbide impregnation and added Niobium alloys to increase wear life in specific applications.Click here for more information on Cone Crusher Parts.Click here for more information on Jaw Crusher Parts. Click here for more information on HSI Crusher Parts.
CWP produces chrome wear parts and blow bars for Horizontal Shaft Impactors including Kleeman, Hazemag, Inertia, Universal, KPI/JCI, Eagle, Trio, Pegson, Pioneer, Lippmann, Metso, Telsmith, Cedarapids, Boehringer, Extec, Gator, Hartl, Metso, Svedala, Sandvik and many others.CWP also produces shoes, anvils, and wear liners for many Vertical Shaft Impactors including ISC, KPI/JCI, Cedarapids, Cemco, Pioneer, Canica, Trio, and many others.Our chrome wear parts are offered in Low Chrome, Medium Chrome, High Chrome, and Tough Alloy (T-Alloy).CWPs proprietary T-alloy product can substantially increase the wear life of blow bars in specific applications that are currently using medium or high chrome products. Click here for more information on HSI parts.Click here for more information on VSI parts.
CWP provides belting in most standard widths and plys.We stock Grade I (DIN Y) belt in 3 ply and above as well as our single ply straight warp products.We stock Grade II (DIN Z) belt for our 2 ply and above products.We can supply many combinations of cover and fabric types per request. Belting is available cut to order, by the roll or in container quantities.CLICK HERE FOR MORE INFORMATION.
Our product engineers are experts in designing crusher wear part profiles to improve production throughout the wear life of the part, and to increase overall wear life. Few other suppliers give you the choice of many existing designs, or custom crusher wear part designs to meet your needs.
CPW engineers can work with you to get the most out of your crushing plant. We regularly improve crushing chambers to handle occasional oversize material, break slabbly material better, and reduce recirculation, resulting in better overall plant performance.Get in Touch with Mechanic