PE300x1300 Jaw CrusherName:Jaw CrusherBrand: CMAXModel: PE&PEXProcessing ability:1-90t/hMax feeding size:250mmProduct Fineness:10-200mmRange of application:Almost all minerals, such as quartz, feldspar, mica, calcite, gypsum, fluorite, limestone, soil, clay, marble, granite, pebble, coal, slag, iron ore, copper ore, manganeseore, refractory material, glass, etc.Packaging & DeliveryPackaging DetailsPacking and Shipping1)All the wear out spare parts are packed by plastic films and wooden boxes.2)Wire cables are used for fastening the machines.3)FCL: Shipping by standard exporting container.4)LCL: Poly wood case.PortQingdao, Tianjin, Shanghai, Guangzhou, or as requestLead Time:Quantity(Sets)1 - 10>10Est. Time(days)15To be negotiatedParametersModelFeed opening(mmMax.feeding size(mm)Adjusting range of discharge opening(mm)Processing capacity(t/h)Motor power(kw)Total weight(t)PE-15025015025012510-401-35.50.8PE-20030020030018015-502-67.51.2PE-20035020035018018-703-10111.5PE-25040025040021020-605-2018.52.8PE-40060040060034040-10016-60307PE-50075050075042550-1 PE-60090060090050065-16 PE-7501060750106063080-14 PE-9001200900120075095-165 PE-100012001000120085095-265 PE-120015001200 -35 0.9PEX-15075015075012018-488-25153.8PEX-25075025075021025-6013-35305.5PEX-2501000250100021025-6016-52307PEX-2501200250120021025-6020-61379.7PEX-3001300300130025020-9 .6Custermer CasesFAQ1.Which kind of material you are going to grinding?(Dolomite; Calcite; Quartz; Basalt; Barite; Feldspar ; Gravel; Bentonite; Gypsum; Granite; Coal; Slag; Pebble; Others )2. What's the production capacity you want? How many tons or cubic meters per hour?( > 100 TPH > 50 TPH > 30 TPH > 10 TPH > 1 TPH < 1 TPH)3.What's the granularity of the final products you need?(in milimeter, micron or mesh)4. What's the max input size of the material?(In inch,centimeter or milimeter)We will give you factory price with full specification,so pls leave us an inquiry to know more details about price, packagingshipping and discount.
Processing ability:1-90t/hMax feeding size:250mmProduct Fineness:10-200mmRange of application:Almost all minerals, such as quartz, feldspar, mica, calcite, gypsum, fluorite, limestone, soil, clay, marble, granite, pebble, coal, slag, iron ore, copper ore, manganeseore, refractory material, glass, etc.
Packing and Shipping1)All the wear out spare parts are packed by plastic films and wooden boxes.2)Wire cables are used for fastening the machines.3)FCL: Shipping by standard exporting container.4)LCL: Poly wood case.
gENEL! KIRICILAR PRECISELY ENGINEERED MAIN FEATURES - Welded, bolted construction body - Easy to change screen wires - Clack front grooves providing flow in the desired direction - Anti-wear Stone-Box front grooves - There is a maintenance platform on the top and sides of the chin - Spare parts and service books - User and maintenance books
TECHNICAL SPECIFICATIONS - Manual hydraulic indicator group - Moving coil for heavy duty (SKF brand) - Pitman spring protected trigger - GS-52 steel casting pitman - GS-45 steel casting side hounsing - 16-18 mangan body protection liner
OPT Makine | by Optanta Mhendislik M. Taah. San. ve Tic. Ltd. ti. Ofis | Office adres : Mustafa Kemal mah. 2127 cad. 24/5, Stz, ankaya, Ankara - TURKEY adres : Saray mah. Keresteciler San.Sitesi, 1.cad, 3/2, Kahramankazan, Ankara - TURKEY tel. : +90 533 6575895 Kosovo Showroom adres : Saray Bajram Bahtiri-Prishtin tel. : 0038349628625 web : www.optmakine.com e-mail : [email protected]
Applied materials: pebble, calcite, granite, quartz, concrete, dolomite, bluestone, iron ore, limestone, coal gangue, construction waste, ferrosilicon, basalt, sandstone, rocks, ore, glass, cement clinker and some metal.
Jaw crusher, invented by Whitney Blake in 1858, is a primary stone crushing machine for reducing minerals or stones into smaller sizes. It is a must-have machine in wide range of fields like mining, quarrying, and construction industries.
The movable jaw moving from side to side is hung on the mandrel. When the eccentric shaft is turning, its connecting rod moves up and down, which also drives the two toggle plates to do the same movement. Then the moveable jaw moves from side to side to realize crushing and unloading.
Although the movable jaw bears great broken counter-force and the eccentric shaft and the connecting rod bears little stress, industrial enterprises usually make large and middle size machine to crush hard materials. Additionally, the moving track of the movable jaw is an arc with the mandrel as its center.
The circular arc radius equals the distance from the point to the axis with the upper arc being smaller and the lower arc bigger. The crushing efficiency of the jaw crusher is quite high and the crushing ratio is 3-6.
We all know that jaw plate is the most easily worn parts among various of parts installed in jaw crusher. Therefore, in order to use the machine efficiently, the jaw plate should be checked and replaced regularly.
In June 2020, a customer from the Indonesia bought a jaw crusher(spesifikasi jaw crusher) produced by Fote Company to process limestone. According his production and final product demand, we recommand him this jaw stone crusher with capacity of 800t/h.
Powerful Manufacturer: Fote Heavy Machinery Co., Ltd. is a high-tech enterprise integrating R&D, production, sales and service. The hot jaw crushers manufactured by Fote Company can be further dividedinto four types:Blake jaw crusher, Dodge jaw crusher, PE universal jaw crusher and mobile jaw crusher.
Glorious History: In the past 37 years, the company has been committed to crushing equipment, beneficiation equipment, building materials equipment and industrial grinding equipment, providing high-grade sand and gravel solutions and high-end complete sets of equipment for large-scale projects such as highways, railways and hydropower.
Customers' satisfaction: The development of Fote always catches up with the development trend of the market, as a result, the quality of the crusher produced by Fote is guaranteed, and we always gain good feedback from the market.
High-quality Machine: This is mainly due to the crusher's characteristics of high reduction ratio, high productivity, simple structure and reliable performance. And maintenance is convenient and practical.
As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.
Numerous local, regional, and international players manufacture jaw crushers. Hence, the jaw crushers market is rather fragmented; intensity of competition is high among these players. Rapid technological advancements have led to a threat of substitution in the jaw crushers market. Key players operating in the global jaw crushers market include:
This study by TMR is all-encompassing framework of the dynamics of the market. It mainly comprises critical assessment of consumers' or customers' journeys, current and emerging avenues, and strategic framework to enable CXOs take effective decisions.
The study strives to evaluate the current and future growth prospects, untapped avenues, factors shaping their revenue potential, and demand and consumption patterns in the global market by breaking it into region-wise assessment.
The study offers an in-depth assessment of various customers journeys pertinent to the market and its segments. It offers various customer impressions about the products and service use. The analysis takes a closer look at their pain points and fears across various customer touchpoints. The consultation and business intelligence solutions will help interested stakeholders, including CXOs, define customer experience maps tailored to their needs. This will help them aim at boosting customer engagement with their brands.
The various insights in the study are based on elaborate cycles of primary and secondary research the analysts engage with during the course of research. The analysts and expert advisors at TMR adopt industry-wide, quantitative customer insights tools and market projection methodologies to arrive at results, which makes them reliable. The study not just offers estimations and projections, but also an uncluttered evaluation of these figures on the market dynamics. These insights merge data-driven research framework with qualitative consultations for business owners, CXOs, policy makers, and investors. The insights will also help their customers overcome their fears.
The findings presented in this study by TMR are an indispensable guide for meeting all business priorities, including mission-critical ones. The results when implemented have shown tangible benefits to business stakeholders and industry entities to boost their performance. The results are tailored to fit the individual strategic framework. The study also illustrates some of the recent case studies on solving various problems by companies they faced in their consolidation journey.
The study equips businesses and anyone interested in the market to frame broad strategic frameworks. This has become more important than ever, given the current uncertainty due to COVID-19. The study deliberates on consultations to overcome various such past disruptions and foresees new ones to boost the preparedness. The frameworks help businesses plan their strategic alignments for recovery from such disruptive trends. Further, analysts at TMR helps you break down the complex scenario and bring resiliency in uncertain times.
Processing Materials: pebble, calcite, granite, quartz, concrete, dolomite, bluestone, limestone, iron ore, coal gangue, construction waste, ferrosilicon, basalt, sandstone, rocks, ore, glass, cement clinker and some metals.
While the working principle of cone crusher is laminated crushing. The rolling wall continuously moves toward the broken wall, and the material between the two is squeezed to be pulverized.
Here is the working principle of impact crusher. The toothed counter-back plate rebounds and falls freely after the material reaches the top of the vortex breaking chamber and then hits and crushes constantly with subsequently upward impacting materials.
Jaw crusher processes the hardest and medium-hard stones as the first crusher, and impact crusher and cone crusher can both act as secondary crushing devices, but the hardness of the two broken materials is not the same.
Cone crusher mainly crushes some harder materials, such as granite, basalt, river pebbles and so on, while impact crusher is used to crush the materials that are not so hard, such as limestone, limerock, etc. These materials above can be crushed firstly by jaw crusher.
The discharge size of jaw crusher is widely adjusted from 10-400mm, which is coarser than that of the second-stage crusher. But the discharge sizes of the secondary crushers are not the same. Generally, the discharge granularity of cone crusher is finer than that of impact crusher.
In the actual production, jaw crusher can be used wisely in mining, construction, building materials, etc. But cone crusher is more often used in ore processing and impact crusher in construction and building material processing.
The jaw crusher is a kind of early crushing device. With simple and firm structure, reliable operation, easy maintenance and service and relatively low costs in production and construction, jaw crusher is still widely used in coarse, medium and fine crushing for various ores and rocks with compressive strengths ranging from 147 to 245 MPa in metallurgy, chemistry, building materials, electricity, transportation and other industries.
The working principle is: the motor drives the belt and the pulley, and the mobile jaw is moved up and down through the eccentric shaft. The angle between toggle plate and mobile jaw increases when mobile jaw moves up, thereby the mobile jaw is closer to the fixed jaw, at the same time the materials are crushed or chopped to achieve the purpose of crushing;
the angle between toggle plate and mobile jaw decreases when mobile jaw moves down, the mobile jaw is separated from the fixed jaw under the action of the pull rod and the spring, meanwhile the crushed materials are discharged from the lower mouth of the crushing chamber.
The inertia required to crush the materials is provided by the flywheel, and the eccentric shaft generates eccentric motion which results in the gap getting closed. With the continuous rotation of motor, the mobile jaw works periodically to crush and discharge materials and finally achieve mass production.
Jaw crusher is a kind of heavy-duty machine and therefore require the solid construction. The external frame is usually made of cast iron or steel. The jaws are usually made of cast steel fitted with replaceable gaskets which are made of manganese steel or Ni-hard (Ni-Cr alloy cast iron). Jaw crushers are usually constructed in sections so that they can be transported easily when they are brought underground for operation.
In the mining and construction crushing industries, the jaw crusher at the front end of the production line, and its performance directly affects the quality and operation of the whole production line.
HXJQ Corporation has brought new breakthroughs in the production and upgrading of mines and gravel production lines and produced a series of jaw crushers in high quality and high standards with its over 40 years experiences and cases in crushing industry according to the market demand.
As the early crushing device, PE jaw crusher always gains the popularity by users. We will analyze the characteristics, advantages and disadvantages of different types of PE jaw crushers and their investment prospects from different perspectives.
Models: PE-150250,PE-200350,PE-400600 Advantages: Small size, easy to transport and install; Low price, suitable for small investment, small and medium-sized production requirements of crushing Disadvantages:Low output, only suitable for small workshops with small investment and small output. Investment prospects: Small investment in the early stage, small output; slower profit recovery; Suitable for users with less budget and less production requirements; the investment prospect is general.
Models: PE-600750,PE-600900,PE-7501060 Advantages: Medium size, easy to transport and install; Moderate price, suitable for the medium production of crushing; Chosen by the most users. Disadvantages: Medium production, can not meet the crushing requirements of a mass of mining materials, not suitable for crushing large mines. Investment prospects: Less investment, medium output; Faster profit recovery; The investment prospect is bright.
Models: PE-8301060,PE-10001200,PE-15001800 Advantages: Large output and strong crushing capacity; Suitable for crushing large mines. Disadvantages: Large size, difficult to transport and install; Suitable users are limited; The profit recovery is slower. Investment prospects: Large investment, large output; Slower profit recovery; Suitable for large, long-term mining; The investment prospect is bright but the users are limited.
According to the table, the medium-sized PE jaw crusher is the most popular among users both in terms of investment prospects and ranges of application. According to the statistics of HXJQ Corporation, PE-600900 is hottest and very popular among domestic and foreign customers because of its advantages of price, volume, ranges of application, etc.
The jaw crushers we offer for sale include Superior, Type B Blake, Fine-Reduction, and Dodge sizes, 4 by 6 to 84 by 66 inches. A reciprocating machine, the crushes material in a straight line between jaws without grinding or rubbing surfaces.
As you compare this jaw crusher feature for feature with other makes youll see how this modern crusher lowers principal costspower consumption; lubrication; jaw plate, toggle plate, and bearing wear youll understand why we say the crusher promises you a new low cost per ton of material crushed!
Firstthose who have rock or ore tougher and more abrasive than most material. Secondthe operators whove had difficulty with other designs of crushers. And finallythe operators who naturally buy the bestexpecting their added investment to be written off in comparatively short time through lower operating and maintenance costs!
Compare the dimensions with those of conventional jaw crushers. It measures up to 20% longer; has up to 35% deeper crushing chamber! And while you naturally expect to pay more for this bigger,deluxe crusher, it follows that you get more too! For example:
You get a crushing chamber with a full-width receiving opening increased capacity! You get an acute crushing chamber that minimizes slippage very important with hard, tough materials. You cut down crushing power required through longer pitman and front toggle. You reduce packing, get closer setting through the longer jaw, non-choking plates. You lower maintenance cost, get longer jaw plate, toggle, and bearing life through lower structural stresses, simplified design.
Frames of these crushers are built for maximum rigidity designed to prevent distortion during operation. Side members are heavy steel plate, reinforced by steel ribbing. End members are cast steel, of box section design, to provide maximum strength.
The side frames are deep-welded and then stress-relieved in thehuge annealing furnaces to eliminate possible failure adjacent to welds. The result is a uniformly strong frame that will remain true during the long service life of the crusher.
A jaw crusher frames are of sectionalized construction to facilitate handling. This design minimizes heavy lifts makes the crusher suitable for installations where parts must be passed down a shaft or through a tunnel. End members are attached between side members with vertical tongue and groove joints and held together with fitted bolts. Long-bearing surfaces prevent angular distortion.
Important differences in design show up visually when a cross-section of the crushing chamber of a conventional crusher is superimposed over that of the crusher. Now you can see the advantages of the 1 /3 deeper chamber using non-choking jaw plates. Its more acute crushing angle is carried to the very top of the chamberpermits nipping the largest material that can enter the receiving opening!
Lower plates on the swing and stationary jaws are suspended from projections on jaws. These plates also support the upper plates. This exclusive feature permits the free expansion of manganese steel jaw plates greatly minimizes the possibility of buckling or warping prevents costly shutdowns!
SWING AND STATIONARY JAWS on the jaw crusher are annealed cast steel box section construction designed for maximum rigidity. The jaw swings on a sturdy shaft that is clamped to the crusher frame. This shaft also serves as a reinforcing tie across the top of the frame. The entire design facilitates lubrication and replacement of shaft bearings.
Jaw plates are constructed of manganese steel and have corrugated crushing surfaces which reduce the power required for fracturing material. The jaw plates are built into two pieces to jaw. Those on the swing jaw are interchangeable. Plates on the stationary jaw are the non-choking type, not interchangeable. Lower plates on both jaws are suspended from jaw projections and support upper plates. The main advantage of this construction (see above) is to permit the free flow of manganese steel. All four plates are held in place by large through-bolts equipped with springs to prevent bolt breakage.
Heres still another feature youll find on the jaw crusher! Renewable wearing plates between the cast manganese steel jaw plates and swing and stationary jaws provide a firm backing for the jaw plates. If, for any reason, looseness develops in the jaw plates, these wearing plates, not the jaws, take the wear! By protecting expensive jaw castings, these wearing plates increase crusher life simplify maintenance minimize causes for shutdowns.
The heavy, two-piece corrugated manganese steel jaw plate is designed to fracture the toughest kinds of rock or ore with a minimum of power. The unobstructed clearances above, between, and below the plate sections permit free flow of manganese steel.
This construction eliminates the need for extra holding pieces, greatly minimizes the shearing of bolts. The amply designed shaft not only supports the swing jaw but reinforces the frame, serving as a tie between sides.
Notice the extra length of this jaw as compared to conventional types. Designed up to one-third longer, it exerts greater pressures in the upper portion of the crushing chamber, distributes crushing action more evenly. The result is a gradual reduction of ore to the choking point, and increased capacity!
Another, southern iron ore mining company, chose this 48 by 42-inch crusher to replace a conventional design that had failed. They explained, In our process, weve got to have a ruggedly designed crusher capable of continuous operation!
CRUSHERSin sizes from 36 by 25 to 60 by 48 inchesare giving these and other operators more for their money more capacity; more crusher life; more satisfaction! It can pay you too, to know more about this great crusher! Why not call in your use today!
All sizes of crushers feature a three-piece toggle plate construction. Worn ends may be replaced no need to discard the entire toggle. Bronze toggle ends fit into replaceable hardened steel toggle seats in swing jaw. Properly lubricated, this assembly materially reduces maintenance.
Toggle plates for these jaw crushers are of three-piece construction, consisting of an iron center section (2) to which are bolted two replaceable bronze ends (1 and 3). Toggle seats are carefully machined and equipped with protecting shields that deflect dust and dirt.
A toggle block, arranged for both vertical and horizontal adjustment, is provided at the rear of the frame. By inserting shims above the toggle block, the crushing stroke can be adjusted. Insertion of shims behind the toggle block adjusts the size of the discharge opening. Parallel alignment is assured and unnecessary strain in the crushing machine is avoided.
The pitman in any jaw crusher is essentially a tension member. However, because it also has a vertical reciprocating movement, it is desirable to keep its weight as low as possible, consistent with maintaining the required strength.
In the crusher this is accomplished by designing the pitman as a skeleton member, first to provide the necessary strength for tension and with stiffness against overturning thrust provided for by deep integral webs.
The pitman is designed with only four large-cap bolts, and the pitman cap is ribbed for proper distribution of the load to these bolts. The pitman is swung on the eccentric shaft which is supported by removable, water-cooled bearings on the frame.
The pitman is a two-piece annealed cast steel construction, with a cap designed for water cooling. Bearing surfaces on both pitman and cap are babbitted and are joined together by four large forged steel bolts. The elimination of excess bolts inherently found in conventional design results in a more uniform distribution of load.
The pitman (eccentric) shaft is heat-treated, forged steel constructionof ample diameter so that stress, even under the shock of suddenly clogged jaws, is low. The shaft is carried in removable, water-cooled, babbitted bearings designed to permit quick removal or replacement without having to strip the crusher.
Heres a typical toggle plate for jaw crushers. It is constructed in three pieceswith the center section of iron, two ends of bronze, designed for quick bolting to the center section. This unique construction materially reduces replacement and maintenance costs makes it unnecessary to discard toggles when ends alone are worn!
A critical point in the operation of large jaw crushers is the arrangement of the swing jaw and its supporting shaft. While in most crushers the jaw is pressed on the shaft and the latter swings in frame, in the jaw crusher the opposite principle is usedshaft is clamped in frame and jaw swings on the shaft!
Another point has been lubrication. In operation, the actual movement of the swing jaw is relatively small. The result is difficulty in proper lubrication of bearing surfaces. The crusher uses a special means of lubrication and in addition is designed with the new replaceable, graphite-impregnated Scor-proof bushings which greatly reduce wear on the expensive shaftssince these bushings, and not the shaft, now take the wear!
Very careful attention is required in the lubrication of heavy mechanical units like the jaw crusher. A thorough study made of existing types of lubrication systems resulted in the selection of a pair of systems that assure positive delivery of lubricant to point of maximum pressure.
The 48 by 42-inch jaw crusher and smaller sizes are force-fed by an automatic high-pressure lubricator to the swing jaw, pitman, and main bearings as illustrated in Figure 1. A motor-driven pump forces the lubricant through pressure buildup cylinders and out to distributors which dispense a precise amount to each of the points on the bearings. No oil return is provided.
The 60 by 48-inch jaw crusher and larger sizes are lubricated by a closed circuit oiling system to the pitman and main bearings, as illustrated by the solid lines in Figure 2, and by high-pressure lubrication fittings connected to the swing jaw bearings, as illustrated by the dotted lines in Figure 2. A motor-driven gear pump forces the oil through pressure-type filters and a condenser-type cooler to a distribution manifold mounted on the crusher. The oil flows through the bearings, lubricating and cooling, and back to the reservoir for recirculation. The swing jaw bearings require servicing by portable grease equipment.
The capacity of the jaw crusher is greater than that of conventional jaw crushers. One reason is its uniform-wear crushing chamber with full-width receiving opening. Another reasonits a more acute crushing angle.
Slippage is reduced packing and choking are prevented by a more even distribution of crushing action throughout the entire length of the crushing chamber. The result is a gradual reduction of material to the choking point increased capacity!
Capacities given below are approximate and are based on standard speeds, jaw motions, and jaw plates, with a feed of quarry or mine run material weighing 100 lb per cu ft crushed. Most stone and low-grade ores are considered weighing 100 lb per cu ft crushed.
The table is based on continuous feeding. Reserve for normal interruption of feeding should be provided. A heavy-duty apron feeder is recommended for most installations, particularly where large cars or trucks are used in the quarry or mine.
When feed to crushers is scalped over grizzlies or screens the number of rejections, or material that will have to be crushed should be determined in establishing the tonnage to be handled by the crusher. The number of fines received from mine or quarry will vary widely depending on each application and should be taken into consideration in determining the overall capacity.
Whatever equipment you operate, you can be certain of careful, considerate handling of orders for repair or replacement parts. In most cases parts are shipped directly from stockyoure assured of fast delivery. The view at left shows a small portion of crushing, cement, and mining equipment parts normally carries.
Repair parts temporarily depleted or not carried in stock will be furnished in time to meet requirements whenever possible. Anticipation of future needs, placing orders in advance, will greatly aid in avoiding unforeseen delays. Genuine parts are exact duplicates or improvements of original components of your machinery, not makeshift substitutes.Get in Touch with Mechanic