The sand plant produces artificial sand and industrial sand which replace the river sand. In this plant, it can divide into the sand making plant and sand washing plant. JXSC manufactured sand equipment manufacturersoffers crushing and screening equipment, such as VSI crushers, jaw, impact, cone, hammer crusher, vibrating screen, and sand making & washing machine. Stone crusher equipment is mainly to the primary crusher, and the sand making equipment is mainly to fine crushing.
Rock materials are fed into the jaw crusher by vibrating feeder, then crushing by cone crusher, impact crusher, sand making machine. The crushed rock that reaches the standard after screened by a vibrating screen is transported to a sand washer, Last, the final product is completed. Another side, not up to the standard of materials carry back sand making equipment to the machine. The recovery line is accomplished. Each piece of equipment to link together is use belt conveyor. All the quarry, aggregate, limestone, iron ore, pebble, granite, basalt belongs to rock materials.
Customer feedback: The Sand Production Line is very flexible in adjustment, high production capacity, automation operation and easy in maintenance. In addition, the service cycle of accessories is long, the maintenance rate is low, the maintenance is convenient, the production time is saved and the production cost is effectively reduced.
JXSC Machinery sand making production line was based on the actual needs of customers, adjust the structure of the production line, to produce a variety of high-quality crushed stone aggregate. With the professional design concept and reasonable production configuration, the three high coefficient is realized: High Production and quality coefficient, high automation coefficient,
Dry sand-making is not to use water to remove the mud powder in the artificial sand, but through the powder, concentrator to remove the mud powder. To reduce the content of mud powder in artificial sand, so as to get better sand, guarantee the quality and taste of manufactured sand. This method of sand production is suitable for areas far away from water sources, such as arid areas.
The raw material is fed through a vibrating feeder, on the one hand sieving small pieces of weathered stone and soil, on the other hand feeding large pieces of stone into coarse crushing equipment. After coarse crushing, it enters the medium crushing equipment and then passes through the vibration to feed the screening. Recycle Processing of crushing equipment in return of a large stone. According to the actual needs, a part of a 40-80mm block finished aggregate can be produced. The stone which meets the requirement of feeding size of vertical impact sander enters the sander to be broken and shaped. After examination and screening, it is divided into the sand and small aggregate in various finished products.
According to the need, the screening equipment can be divided into a variety of finished aggregate proportions. Part of the return to the sand making machine cycle crushing. Finally, high-quality artificial sand is obtained by using a powder separator. Adopts high-efficiency dust remover dust, low cost, and solves the problem of dust pollution in dry process sand making plant and the content of sandstone powder exceeding the standard. The recovered stone powder can be used to make bricks, etc.
Disadvantage: 1. Dust content is large, easy to cause air pollution. 2. The requirement of raw materials is high, and the content of impurities such as soil and organic matter in sand and stone should be strictly controlled.
Wet sand making is a sand making process + sand washing process. Rounded to the appearance of sand grains and reduced soil content, this process is suitable for water-rich areas, close to water sources. It can establish a sedimentation tank to achieve water recycling, but also can add the fine sand recovery machine to collect the fine sand in the wastewater.
The front process of wet sand-making is the same as that of dry sand-making. except that the finished sand is washed by a spiral or wheel washing machine. The wastewater and washed sand can be recycled in the fine sand recovery unit according to the actual situation.
Disadvantage: 1. Needs a large amount of water resource in the wet sand making process, and the cost is high. 2. Limited by environmental geography, the region's water resources can not be used if not enough.
Wet sand-making is the mode of the sand washing machine, which can reduce the soil content of machine-made sand, the appearance of sand is round and the quality is beautiful. Dry Sand making is a mode of using powder separator, which can realize the separation of sand and powder. Select high-quality sand suitable for building sand.
Wet sand making plant is suitable for areas with rich water resources and close to the water source. And can also establish a sedimentation tank, water resources to achieve recycling. The dry sand-making process is not limited by the environment, and it can also be realized in areas where water resources are scarce.
Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants. Read More
The types of pressure crushers include jaw crusher, roller crusher, and gyratory crusher. The pressure type crusher uses two hard parts of the machine to press each other to crush rock material. For example, the jaw crushers use the fixed jaw plant and movable jaw plate.
The jaw crusher's main function is to reduce the size of the raw materials or large pieces of material to a sufficiently small size, so as to facilitate the next step of the crushed material. In the quarries and mine materials crushing plant, it is generally used as a primary crusher. The types of jaw crushers are single toggle and double toggle. The construction of the single toggle jaw crusher is compact and simple, and the transmission components such as eccentric shafts are less stressed. Due to the vertical displacement of the movable jaw is small, the material is less excessively broken during processing. Therefore, the wear of the movable jaw plate is less.
Compared with the simple pendulum type, the double toggle type jaw crusher has the advantages of lighter weight, fewer components, a more compact structure and uniform crushing, high productivity. 20-30% higher productivity than a simple swing jaw crusher of the same specification.
Tooth Roller crusher is a new product that is designed and developed according to the structure principle of Gunlock crusher in America. The machine has the advantages of small volume, high crushing ratio (5-8) , low noise, simple structure, convenient maintenance, high productivity, even particle size of crushed materials, low over crushing rate, convenient maintenance, etc. The mall roller crusher is widely used in the mining industry as a secondary crusher.
Gyratory crusher is a new type of crusher that can replace fine jaw crusher and cone crusher. It consists of a concave surface and a conical head, both of which are usually lined with manganese steel. The inner cone has a slight circular movement but doesn't rotate. The gyratory has the advantages of good finely crushing effect, large processing capacity, small vibration, simple maintenance, low cost, and less lining plate wear.
Impact crushers crush materials by impact rather than by pressure. The material is broken in the crushing chamber under the impact force. It can handle materials with side length less than 100-500 mm, with compressive strength up to 350 MPA. It has the advantages of a large crushing ratio and cubic particles after crushing. There are two types of impact crushers: Horizontal Shaft Impact(HSI) Crushers and Vertical Shaft Impact(VSI) Crushers.
In the sand making plant is one of the essential crushers. Cone crusher according to the crushing force is divided into Simmons spring type and hydraulic type. Hydraulic type is divided into single-cylinder and multi-cylinder cone crusher. According to the rotary speed, there are three types: low speed, medium speed and high speed.
The basic structure of cone crusher is similar to that of rotary crusher, but the range is larger. It rotates and presses against the stone on the side of the machine, where it falls into the lower chamber and is crushed again until it falls out of the bottom. Its advantages: reliable structure, high productivity, easy adjustment, and low operation cost.
Hammer crusher(Hammer mill) is broken by an impact between a high-speed hammer and material. This type of crusher is divided into two types: single rotor and double rotor. Single Rotor is divided into reversible and irreversible. Hammer crusher is mainly composed of the rotor, spindle, hammerhead, lining plate and impact plate. And it mainly crushing for coal, salt, chalk, gypsum, brick, limestone and so on. It also used for crushing fiber structure, flexibility, and toughness of strong broken wood, paper, etc.
The advantages of the hammer: larger crushing ratio, high production capacity, uniform products, less over-powder phenomenon, simple structure, light equipment quality, simple operation, and maintenance.
Sand crusher is also called VSI crusher. It is an indispensable equipment for artificial sand manufacturing plant. VSI crusher imported advanced German technology development and production, with the international advanced level. Its performance plays an irreplaceable role in the fine crushing equipment of various materials. There are two types of sand-making machine: stone hit stone and stone hit steel.
The upper and lower hitting guard plate is installed on the crushing cavity wall of the sand making machine. It makes the ore material to be crushed by the impact, friction or high-speed impact between the material and the lining layer formed by the material and the material accelerated by the flywheel when accelerating. The materials do not come into direct contact with the equipment. This method reduces the wear and tear of fittings and prolongs the service life. "Stone hit stone" sand crusher is suitable for material with high abrasion above medium hardness, such as basalt. And the finished product has good grain shape, but the powder content is a little more. So it is more suitable for aggregate shaping.
In the crushing cavity wall of the sand-making machine, the lower hitting guard plate is replaced by the perimeter guard plate. When the ore material is thrown out by the roller, it is directly impacted on the guard plate for many times and the crusher. Under the constant impact, and then the crushing cavity material impact, ore material broken more fully, and the finished material particle size smaller. The "stone hit steel" sand crusher is suitable for small abrasive materials below medium hardness, such as limestone, and the crushing efficiency is high. However, due to crushing depends on the impact, so wear parts are higher. The finished product is slightly worse, it is more suitable for sand-making.
1. 40 years old JXSC Mine Machinery Factory founded in 1985, and we have 40 years of production experience. In the 40 years, we are committed to the development, production, sale of high-quality crushing equipment, mining and mineral processing equipment. We have mature manufacturing technology, excellent engineers, design and manufacture high-yield crushing plant, sand plant mining plant for users.
3. Considerate pre-sale service, after-sale guaranteed service We have a professional sales team to answer all your equipment questions. Take the customer to the factory to see the equipment and free test machine. We provide equipment installation schematic diagram, video installation guide. In some places, our engineers can go to the site to install and debug. All the equipment is guaranteed for one year, except for the wear parts.
Both crusher production line and sand production line basically use vibrating screen. There are many kinds of vibrating screen, which can be divided into circular vibrating screenand linear vibrating screenaccording to the movement track of materials. These two types of screening equipment are usually used in daily production. Whats the
Multi-cylinder hydraulic cone crushers are widely used in the sand aggregate and mining industries, especially in the medium and fine crushing processing systems of medium-hard materials. Weintroduce4 common problems in the operation of cone crusher: abnormal vibration, high noise, easy dirty lubricating oil, high oil return temperature, and introduce how
JXSC Mine Machinery provides stone-crushing solutions for a range of industries including mining and construction. We manufacture three types of machinery, namely, the crushing machine, the sand-making machine, and the mineral processing machine. Various models of these are available as per customer needs. Our products are cost-effective and high-quality. In
Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants. Read MoreGet in Touch with Mechanic