Gypsum is usually white, colorless transparent crystals, when impure ingredients can be dimmed, red, yellow or black. Hardness is 1.5-2. Specific gravity is 2.3. With flexibility and flexibility. Gypsum is a widely used industrial materials and building materials. Retarder for cement, gypsum building products, model making, medical food additives, sulfuric acid production, paper fillers, paint fillers.
According to the technical requirements, gypsum production line is usually divided into five parts, which are broken system, material storage and conveying system, grinding system, calcined system, and electric control system.
In the production and processing of gypsum, mainly using the following equipments: jaw crusher, bucket elevator, electromagnetic vibrating feeder, grinding mill machine, analysis machine, auxiliary equipment, fans, focus electronic control and other equipments. According to different needs of mill production line can be optionally configured with vertical mill machine, MTW European trapezium mill, high pressure roller mill, Raymond mill, super pressure trapezium mill, three ring medium speed micro powder mill, HGM micro powder mill and so on. Liming Heavy Industry designs dozens of specifications of gypsum production line, according to the different production processes tailored to the needs of different gypsum production lines.
1. Building materials: gypsum production line help upgrade the quality of plaster board. 2. Construction: gypsum production line for Cement Industry application. 3. Gypsum production line grand plans in the field of concrete. 4. Gypsum production line promote leapfrog development of mold industry.
Gypsum ores are fed into hopper by forklift, sent to crusher via frequency conversion vibration, crushed until the sizes are suitable for grinding. Finished materials are sent to elevating conveyor, conveyed to raw silo.
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Gypsum is widely used as industrial and construction material. Usually, the gypsum includes plaster stone and anhydrite. Plaster stone is also known as hydrated gypsum and soft gypsum. Its structure is compact mass and threadiness and the Mohs hardness of colorful plaster stone is 2. Anhydrites Mohs hardness is 3-3.5. Its density is 2.8-3.0g/cm3. The two kinds of gypsum is companied by each other and transformed under some geologic conditions. They can be used in cement retarder, gypsum building product, model, medical food additive, vitriol production, paper filler and paint filler, etc..
Passing through a hopper, raw gypsum materials are fed by vibrating feeder into the jaw crusher evenly and gradually for primary crushing. After first crushing, broken materials will be transferred by belt conveyor to impact crusher for secondary crushing. The crushed gypsum particles will then be transferred to vibrating screen for classifying. After classification, products in required size will be retained as final products, while the rest will be returned to the previous impact crusher for another crushing until getting all required sizes.
Location:Saham, Oman Material:Limestone Input Size:Below 720mm Output Size:0-5mm, 5-10mm, 10-20mm, (Oman standard) Capacity:300t/h
Location:Russia Material:Plagiogranite Input Size:Below 700mm Output Size:0-5mm, 40-70mm (0-5mm, 5-10mm, 10-20mm) Capacity:300-350t/h
Location:Mecca Material:Granite Input Size:Below 1000mm Output Size:0-10mm, 10-13mm, 13-20mm, 20-25mm Capacity:400-500TPH (12 hours per day)
In the crushing and grinding of metallics for beneficiation, the sizing is normally done to liberate the metals or sulphides for further processing to improve recoveries of the basic metals or minerals. The objective is to reduce the ore in size through various closely controlled stages to that degree of fineness which gives an economic liberation of valuable mineral, but which avoids as much as possible the production of sliming fractions. A different philosophy applies to the crushing and grinding of Gypsum.
Gypsum as a mineral (CaSO42H2O) is number 2 on the Mohs scale of hardness; only Talc is softer. This would lead one to believe that it should be easy, to crush, like coal for example, and our equipment was formerly designed on this basis. Within the past 20 years, however, equipment suppliers guaranteeing their equipment performance have had to beef-up the design. Gypsum just didnt crush like a soft rock. Despite being soft, Gypsum is tough, a factor which is of critical importance when developing equipment specifications.
To prevent excessive delays at this point, proper crusher feed and feeder design is not enough. Close cooperation with the drilling and blasting must be maintained. One of the easiest places for cost reductions is by decreasing the powder usage. Since the emphasis is always on minimum cost per ton, this is looked at closely. However, large rock can cause excessive crusher delays. We have placed the primary crushing in the mining cost center in our accounting. This gives the Mining Superintendents both authority and responsibility to coordinate both activities.
The rock size in our quarries and mines depend on numerous factors. Method of transport (conveyor belts versus trucks), method of loading equipment (shovels, Joy mine type cars, front end loaders, etc.) all of which directly effect the rock sizing to the primary crusher.
In new installations., a single roll, toothed crusher of the heavy-duty type is recommended. The reservation to this is proper engineering of the feed to the crusher. That is, the size crusher feed opening with respect to the size rock anticipated. We have presently in use Jaw, Gyratory, Cone and Single or Double Roll crushers. All of these will work, with the usual criteria for final selection being the mining method (as it effects the size of rock fed to the primary crushing plant); tons per hour required; amount of headroom available for the installation; type of secondary crushing to be employed; and the lowest,capital investment consistent with these requirements.
The most commonly used unit is a Roller Mill with an integrated air separator, a very effective fine grinding machine, but requiring high capital investment. We still use Buhr Stones in few places (flat, circular granite stones operating like, a disc grinder) and Entoleters, Rod Mills and Tube Mills might also be used.
Gypsum; a building material that turns interior design dreams into reality: From free-standing to load-bearing walls, or a stunning surface finish, gypsum in its many facets as a building material gives room designs their individual flair. Together with our customers, we tap into the potential of this raw material for modern interiors and endless design options.
Grenzebach is your full-line partner for processing of the natural, synthetic and recycled raw material gypsum. From conceptual planning and individual components through to complete production plants, our technicians and engineers develop production solutions tailored specifically to your needs. The focus here is firmly on your capacity and formulation ideas. The systems we develop for you are as diverse as your raw materials and the products you provide your customers.
As one of the world's leading suppliers of gypsum production systems, we share a passion for gypsum. We have been employing our high-performance production solutions, our expertise and our experience for 130 years to ensure our customers'success. Our industry experience is rooted in the know-how of the long-established company Babcock-BSH.
As a partner to our customers, we know the challenges associated with processing gypsum around the world: We provide the answers to complex questions. With our broad base of expertise, we are able to accommodate the increasing diversity of gypsum building materials with technical production plants. Thanks to our in-depth knowledge of raw material properties, we have a real understanding of your needs and are in a position to provide holistic support. You benefit from our services and strengths from conception to construction to commissioning:
Gypsum plasterboard provides huge scope for contemporary interior design. Grenzebach offers its in-depth process knowledge and decades of experience to combine the diverse possible applications with the functionality of plasterboard. Fine-tuning between the nature of the raw material and the performance characteristics of the end product is one of our core competences. Our production lines are tailored solutions that provide our customers with the wide-ranging advantages of premium quality gypsum.
Gypsum plaster is a material that dates back thousands of years and which still contributes to people's quality of life and health. Its physical properties create the ideal conditions for a healthy indoor climate. High-performance gypsum plaster also ensures premium surface finishes. Functionality, aesthetics and building biology properties, effects which all occur during the processing of the raw material. With finely tuned technology solutions, we help you to process your raw material in line with your exact requirements.
Gypsum wall blocks are high-performance elements for flexible room partitioning. They are installed using the drywall construction method to form fireproof, pest-free and mold-resistant walls. In line with their product promise, Grenzebach is your partner offering comprehensive technologies right along the gypsum wall panel production line, enabling you to manufacture hollow and solid wall panels.
Thanks to our high-tech solutions for gypsum production, the possibilities for your products are almost unlimited. Read more in the Gypsum Solutions brochure about the many possibilities open to you with our partner Grenzebach and its pioneering production technologies.
Design, construction and commissioning of a new gypsum production line are only the first steps in a good customer relationship. Professional service in day-to-day operation is just as important: we want your investment to be consistently profitable that's why our engineers are there to help and advise you throughout the entire lifecycle of the plant.
Dolina Nidy Sp.z.o.o. in Piczw, Poland, extends its gypsum production capacities with a new flash dryer system for flue gas desulphurization (FGD) gypsum, opting once again for Grenzebach technologyGet in Touch with Mechanic