A crusher is a machine designed to convert large stone fragments into smaller ones. This is just one of the applications of crusher machines. For example, other uses of these machines include the recycling of waste materials. Crusher is a multidimensional machine, for example, capable of reshaping materials, reducing size, making solid parts of different raw materials and studying the composition of different raw materials.Giant rock breaker is used in many construction projects.
The breaker machines are designed for crushing operations through the rotor. There are different types of this car in the 100, 120, 180 and 240 models. Designed and manufactured in conventional and jacked type, both body types can be opened in two parts which can be replaced and operational upgrade of the device. Other benefits of the device include having the outlet load adjusting screws to control sand size.Impact crusher is used as primary and secondary crusher in mineral processing lines, crushers consist of a rotor having 2 to 6 rows, a hammer blade and rotating at high speed. The role of the hammer blades is to throw the inlet parts (rocks and minerals) into the wall inside the crusher. On the inner wall of the crusher are a number of ribbed shields made of abrasion alloys that play the role of barrier and load components. The inlet is crushed by impact, the blades move at speeds of 15 to 50 meters per second. In different types of crusher the output can be easily adjusted by the crusher regulated system.The crusher is manufactured in two types of hydraulic and simple, up to 240 tonnes per hour.Rockbreaker is one of the varieties of this product in the global market.
The crusher carries out the crushing operations of raw materials removed from the mine to obtain the proper dimensions for the feedstock mill:Crusher types. Mobile crusherFixed crusher.The jaw crusher is one of the types of this product consisting of a fixed jaw and a movable jaw. The movable jaw movement is provided by an off-center shaft that is attached to the motor by a strap and coil. As the jaw moves, the material is subjected to compressive force (sometimes impact or shear) and crushed. The gap between the two jaws in the upper part is called the aperture and the distance between the two jaws in the lower part is called the throat.The jaw crusher itself has several types: single toggle jaw crusher. Double toggle crusher.rock breaker hand tool can be purchased from the wholesale of this product.There are also handy types of this product that are portable and very easy to work with.
The selection of crusher is quite complicated due to the variety of crusher in the market. So, during the selection, look at the points below and determine whether or not the crusher you are considering is capable of doing this particular task.
If one chooses a crusher that has more capacity than it needs, it would be uneconomical. Because the size of the crusher increases, fuel rates, maintenance costs will increase.Rock breaker hammer is also available in many different types which are sold in many dealers of this product.Giant crusher is as big as it is called and is used for many construction projects.
The primary crusher has the ability to obtain raw materials (material to be crushed) directly from the source, for example, mine, so this type of crusher is fixed and in places close to the source from which the raw material Are received. Primary crusher is only for breaking large rocks into primary fragments (this is not a primary crusher for measuring solids). Among the early crusher are jaw crusher. Hammer crusher and roller mill. After receiving the crushed items from the primary crusher, they crush the material in advance and bring it to a new size than the original.You can find dealers or wholesalers for these products to make giant crusher.You can buy rock breaker machine from reputable vendors.
Takin Heavy Machinery company called tsb started its activity in the northwest of the country in 2007 in the field of production of hydraulic hammer parts and supply and sale of spare parts for road construction machinery. We started assembling hammers in the company and with the development of the company, we were able to export our products all over the country, even to Iraq, Azerbaijan, Armenia and even to Turkey, from where we supplied parts.
Rock crushers are machines used to crush rocks and reduce their size in aggregates production. These machines can be categorized in many stages of duties. Rock crushing machines are available for primary, secondary, and tertiary crushing stages. Quaternary crushing is a forth but very rare stage of rock crushing.
Most rock crushers contain a hopper at the top i.e. a container that holds the rock above the crusher. Such types of crushers use gravity for feeding. Alternately, some rock crushers use a belt drive to move the rock into the crusher.
After crushing the rocks into the small pieces enough to fit through the hole, it exits the crushed rocks onto a conveyor belt. In some cases, these crushed rocks pass through the second and third phases of crushing. This article explains different types of rock crushers and their most important wear parts. Lets begin with the brief introduction of rock crushing machines:
Continuous Rock Crushing: In this case, there is a continuous method of the crushing surfaces to a considerably static predetermined minimum spacing. This type of crushers include rolls and single-roll crushers. Roller mills and impact crushers also fall in this category.
Crusher wear parts are used for processing all rocks ranges from surface to underground operations. These parts are available for mining industries, cement, and aggregates. Wear parts not only boosts the performance of the machine but also decrease the cost of operation.
The most common spare parts of jaw stone crushers are liners, fixed jaw plates, and protection plates. These parts are made of manganese steel that makes the spare parts very reliable. In addition to this, high-quality parts make the machine long-lasting. The majority of the crushing wearing parts are made of Mn14, Mn18, Mn14Cr2, and Mn22Cr2.
Another remarkable material used in the formation of spare parts is titanium carbide. The life span of titanium carbide made components is 2 to 3 times longer than those parts made with only manganese steel. Here are the most common rock crusher wear parts:
Manganese is the most common material for making cone crusher wear parts. Because manganese provides mounting possibilities, reliability, and shear strength to the wear parts. It also enhances the life of all components. Mantles, bowl liners, and concaves are made of Mn14, Mn18, and Mn22. Similarly, standard manganese is used in the construction of feed cones.
Therefore, wear parts that are made of manganese are very effective and suitable for all environments. These parts are designed to crush the hardest rocks in the harshest environment. So they can perform well in stationary to mobile crushing environments. Below are some common types of rock crusher wear parts:
Roller crusher is another most popular machines for stone crushing. It comes with a set of two large metal rollers that rotate in opposite directions of each other. Put the rocks between the two rollers for crushing purposes. The main material used for making its wear parts is manganese. Here are a few important wear parts of roll crusher:
Horizontal impact crushers or simply rock impact crushers are designed to work in the toughest environment range from ground to underground environments. Wear parts dont only boost the performance but also last for a long period.
Martensitic alloy steel and high chrome steel is used as a construction material of standard wear parts of rock impact crusher wear parts. Chrome white iron, manganese steel, and a mixture of other materials are also used in the wear parts. In most cases, high chrome steel is used for impact plates and side plates construction.
You must use high-quality material for wear parts. Because you have to use it for aggregates, cement, and mining industries, etc. These long-lasting components increase the life of crushing machines which reduce the cost of crusher due to its long-lasting parts. Here are some primary rock crusher wear parts:
Gyratory is one of the robust rock and ore crushing machines. It performs primary crushing so its wear parts should be very strong and of high-quality. Its major purpose is to reduce the size of giant rock for further stages of crushing.
Manganese steel that includes Mn14, Mn18, and Mn22 is the standard material for gyratory mantles. The most appropriate material for concave segments is high chrome and manganese steel. However, some manufactures prefer low alloy steel for crusher wear parts production. Some remarkable wear parts are as follows:
Manganese is a primary and basic building block of almost all types of crusher wear parts. It is a cost-effective but very efficient material for wear parts. Tungsten carbide is another useful material for wear parts. So always use high-quality components for reliable and productive stone crushing.
Qiming Machinery is the leading manganese steel, chromium steel, alloy steel, and heat-resisting steel manufacturer in China. We manufacture crusher wear parts, shredder wear parts, mill liners, apron feeder pans, and other wear parts for customers.Get in Touch with Mechanic