high impact value well abrasion performance cement mill steel mill liners with low cr alloy

high impact value well abrasion performance cement mill steel mill liners with low cr alloy

High Impact Value Well Abrasion Performance Cement Mill Steel Mill Liners Specification 1.Material:Cr-Mo Alloy Steel 2.Hardness:HRC50 3.ImpactValue:More than AK49J 4.Application:Mining Industry 5.MOQ:5tons OurcompanyisaChinesespecializedmanufacturerofalloysteelcastings. Wecanproducealloysteelcastingsasperthedrawingsofcustomers. NowwehavebeentheregularsuppliersofmilllinersforMetso;Connect,Australia; DuoBaoShanCoalMill. ProductPhoto TechnicalParameters Item Cr-MoAlloySteel Cr-MoAlloySteel Cr-MoAlloySteel C 0.3-0.5 0.65-0.90 0.4-0.9 Si 0.15-1.20 0.75 0.7-1.2 Mn 0.4-1.2 0.5-1.2 0.6-1.0 Cr 1.7-2.5 1.5-2.5 4.0-7.0 S 0.04 0.06 0.04 P 0.04 0.06 0.06 Mo 0.5 0.5 0.15 Cu 0.1-0.6 0.25 0.2-0.4 Ni 0.5 0.3 0-0.3 Re 0.02 0.02 0.02 Equivalent Specification DL/T681-1999 GB/T26651-2011 AS2074L2BMod DL/T681-1999 MaterialType MartensiteSteel MartensiteorPearliticCrMoSteel MartensiteSteel Hardness HRC48 HB470&HB321-370 HRC50 ImpactValue AK40J - AK10J Production Facilities 1T,1.5T,3T,5T,12T,15T InductionElectricalFurnace HeatTreatmentElectricalFurnace Inspection Facilities Spectrometer PortableHardness Tester UTTest ElectronicMetallographicMicroscope OurServices Wesupplythefollowingservices: 1.Productionofqualifiedwearandheatcastings; 2.Designandinstallationoftheboltlessmillliners; 3.Consultingserviceofmaterialselectionofthemilllinersunderspecificworkingconditiontoachieve longerservicelife; 4.Consultingserviceofproduction&finenessimprovementofgrindingmills. 5.WecanprovideOEM/ODMforourclients.

Wesupplythefollowingservices: 1.Productionofqualifiedwearandheatcastings; 2.Designandinstallationoftheboltlessmillliners; 3.Consultingserviceofmaterialselectionofthemilllinersunderspecificworkingconditiontoachieve

grinding solutions to optimize mill performance

grinding solutions to optimize mill performance

The knowledge and deep understanding of the unique challenges at each mining operation help ME Elecmetal provide solutions to positively impact priority KPIs: tons per hour, safety management, availability and maintainability of equipment, risk prevention, among others. At ME Elecmetal, we analyze our customers applications to determine the ideal combination of design and materials to achieve the optimal wear performance and throughput for their specific equipment, whether it is an AG, SAG, Ball, Rod or Tower mill.

Our liner designs and materials are developed to deliver maximum wear life and throughput in both high impact and high abrasion applications, regardless of the type of mill. ME Elecmetal is always working on the next generation of alloys to increase wear performance and grind efficiency.

ME Elecmetal works closely with operators and plant maintenance crews to monitor wear performance and production rates, customizing each liner for the best possible performance. All variables are considered in this analysis from the characteristics of the ore and the customers operative strategies, to their production goals.

ME Elecmetals innovative material and liner designs deliver proven, world class performance, while minimizing costly reline and downtime. Our wear parts are manufactured according to the highest quality standards and state-of-the-art technology and engineering, resulting in the most reliable lowest total-cost-of-ownership-solutions for our customers.

ME Elecmetals delivers integral solutions for grinding and crushing applications through our ME FIT System offering. The system involves a collaborative approach to examine customer needs and develop customized solutions that address operational challenges and add demonstrable value to our customers operations.

ME Elecmetals delivers integral solutions for grinding and crushing applications through our ME FIT System offering. The system involves a collaborative approach to examine customer needs and develop customized solutions that address operational challenges and add demonstrable value to our customers operations.

The simple supply of parts and components is not the purpose of ME FIT Systems we seek to improve our customers KPIs. To achieve this, we consider all factors affecting the grinding processes. We collect operational data including processed tonnage, available power, down time, load levels and all other relevant information about how their mills operate. We measure how long media and liners last, what production levels they are achieving and what opportunities there are for improvement in their comminution process.

The simple supply of parts and components is not the purpose of ME FIT Systems we seek to improve our customers KPIs. To achieve this, we consider all factors affecting the grinding processes. We collect operational data including processed tonnage, available power, down time, load levels and all other relevant information about how their mills operate. We measure how long media and liners last, what production levels they are achieving and what opportunities there are for improvement in their comminution process.

Changes introduced to processes in mining can affect both current and downstream operations. At ME Elecmetal, we understand that every decision made is absolutely critical. Before proposing changes to our customers, we run a series of simulations and tests, so we can be confident that the solutions we are developing will minimize any risks or adverse effects.

Changes introduced to processes in mining can affect both current and downstream operations. At ME Elecmetal, we understand that every decision made is absolutely critical. Before proposing changes to our customers, we run a series of simulations and tests, so we can be confident that the solutions we are developing will minimize any risks or adverse effects.

ME Elecmetals technical support and training goes above and beyond standard services offered by other suppliers. These services include DEM and FEM simulation services, 3D laser scanning for wear analysis, reline optimization, continuous improvement programs and grinding circuit optimization.

ME Elecmetals technical support and training goes above and beyond standard services offered by other suppliers. These services include DEM and FEM simulation services, 3D laser scanning for wear analysis, reline optimization, continuous improvement programs and grinding circuit optimization.

Load levels, water percentage, speed, liner design, ball mill size and bolt torque are some of the variables that come into play, and digitization allows these variables to be addressed individually, or in combination to gain a better understanding of the operation.

Load levels, water percentage, speed, liner design, ball mill size and bolt torque are some of the variables that come into play, and digitization allows these variables to be addressed individually, or in combination to gain a better understanding of the operation.

Digitally capturing and analyzing operational data, combined with information collected through other tools, allows us to generate insights to guide the creation of specific solutions to address unique challenges.

Digitally capturing and analyzing operational data, combined with information collected through other tools, allows us to generate insights to guide the creation of specific solutions to address unique challenges.

Leveraging the unparalleled market knowledge and technical expertise of ME Elecmetals team, VAP is aimed at creating value in mining processes, analyzing and quantifying results and offering the best cost-effective solutions to our customers.

Collaboration builds trust and strengthens relationships over time. VAP provides transparency and enables the development of highly effective solutions. We align with the priorities of our customers, positioning ME Elecmetal as a true strategic partner in mining.

rolled steel forged grinding ball high hardness for cement mill

rolled steel forged grinding ball high hardness for cement mill

Rolled Steel Forged Grinding Ball High Hardness For Cement Mill Breif Description: Size: 20-150mm Inspection: SGS/BV/TUV Origin: Shandong, China Packing: 1000kgs per bag or 900kgs per steel drum Material Chemical Elements C Si Mn P/S Cr Hardness (HRC) 45# 0.42-0.50 0.17-0.37 0.5-0.8 <0.035 <0.25 60-65 60MN 0.55-0.65 0.17-0.37 0.7-1.0 <0.04 <0.25 58-63 B2 0.72-0.85 0.17-0.37 0.7-1.0 <0.04 0.4-0.6 55-58 B3 0.5-0.8 1.0-1.8 0.4-1.0 0.035 0.5-1.0 56-63 Raw Material: StrictqualitycontrolofsteelmaterialfromLAIWUSTEELFACTORYGROUP,theBiggest factorygroupinNorthofChina. Prodcution Line: 1.Traditional Hammer Forging: Raw material-Cutting-Heating-Forging-Quenching-Tempering-Testing-Packing 2. Hot Rolling Testing: Qualitycontrolforeachproductionshift(4hours/Shift); Hardness,chemicalelementsandimpacttestingafterproductionforeachproductionshift; SGSthirdpartytestingbeforeeachdelivery Packing: Container bags(Net weight:1000KGS) or Steel drums(850-900KGS) or in clients' requirements Certificate: ISO9001-2008, SGS Ouradvantage: 1.Allofthegrindingmaterialcandothewell-knowandmostprofessionalin grindingmediaindustrytestcertificate:SGS 2.Allproductsareourownproduction,noothercommissonsexpense. Weguaranteetoprovidethebestcompetitiveprice 3. Delivery on time, due to our productioncapacity: 100,000tons/year Company Profile: We, Jinan Zhongwei, are manufacturer and exporter ofgrinding ballsin China,with the annual output of 50,000 to 70,000 metric tons. Our company is located in Zhangqiu ,Jinan City,Shandong Province, which is provided with superior geographical position and convenient transportation. Our company covers an area of 15,000 square meters,with two million registered capital .And there are 150 existing staff,including 21 technicians. Our main products: forging grinding steel balls,and (high,low,medium) chrome alloyed casting iron balls,casting cylpebs,grinding rods. Application of our products: various mines,cement plants,power stations and chemical industries. Priorities of our products: High hardness, good wear resistance, breakage rate lower than 1%. Any assitance of Grinding balls you could contact us feel free.

Our company is located in Zhangqiu ,Jinan City,Shandong Province, which is provided with superior geographical position and convenient transportation. Our company covers an area of 15,000 square meters,with two million registered capital .And there are 150 existing staff,including 21 technicians. Our main products: forging grinding steel balls,and (high,low,medium) chrome alloyed casting iron balls,casting cylpebs,grinding rods.

forged steel balls suppliers | hot rolled steel balls

forged steel balls suppliers | hot rolled steel balls

Allstar Forged Steel Ball is hammer forged from selected high quality carbon and alloy steels. By hammer forged, the balls have good density and strengthsin favor ofimpact grinding.And rigidly managed forging process ensuring spherical ball shape.

Allstar Hot Rolled Steel Ball rolled direct from selected high quality carbon and alloy steels bar, followed by in-line heat treatment and uniform quenching, tailored to give even hardness throughout.

The forged steel ball is the high quality of our professional experts provides in the marketplace. In addition, we can more assemble for used to advanced technology with some changes to occur in this dynamic global environment. In the main factor, this process is available for firsthand the efforts due to make the absolute customer satisfaction. The forged steel ball is selected from the best quality of carbon and alloy steels as well as forged due to more density and strengths.

Most importantly, we can accept the all grinding with enhanced the forging process ensuring spherical ball shape is very reliable and supplies grinding products for your customer needs. However, we can optimize the many services and we can improve operational efficiency due to allowing the profitability and minimizing costs and losses. On another hand, this raw material is the automatic type of equipment from more development of all access with any treatment technique and strict quality control system.

Are you looking for high quality forged steel ball for wide application? All Star Industry Group Limited is the unique supplier of the optimized product solutions for the mineral processing. All the ball grinding featured by uniform hardness with more resistance to wear and impact for low breakage of supported by advanced manufacturing equipment and scientific manufacturing process. In addition, the best quality of our professional experts and more than the largest markets place. We can assemble for more technology and prepared for the changes to occur in this dynamic global environment. It is also available for people and learns firsthand the efforts due to make the absolute customer satisfaction. The forged steel ball is selected from the high-quality carbon and alloy steels. This hammer forged due to more density and strengths for more impact grinding with enhanced the forging process ensuring spherical ball shape.

We manufacture reliable and supplies grinding products with more performance needs optimizing our services. On another hand, we can improve operational efficiency as well as increasing profitability and minimizing costs and losses. The super raw material is automatic equipment and more treatment technique and strict quality control system. You make the better performance for the whole hardness of our steel ball. There are available for volume hardness as well as impact toughness bigger and breakage rate much lower than 0.5%.

The alloys are recommended from the all type of particulars in order due to arrive with the most cost economic solution. We can be based on the professional experience as well as including the grinding process for a specific application. On another hand, the rolled directly from selected forged steel ball quality and more alloy steels with the line heat treatment and uniform quenching for even hardness throughout.

cast iron 80mm grinding media ball for power station

cast iron 80mm grinding media ball for power station

80MM Cast Iron Grinding Ball For Power Station, Grinding Media Balls THE PROCESS LINE OF PRODUCTION: 1. Features of casting grinding media balls: 1). Even high hardness 2).Good wear-resistance 3). Unbreakable 4). High impact value 5).Production Capacity: 50,000mt per year 6). Low price 2. Applied fields of casting grinding balls:a) Mines; b) Cement plants; c) Power stations; d) Chemical industry 3. Raw Materials: Chrome Iron 4. Specifications of our products as follows: Type and Chenical Composition of Cast Balls Name Material Chemical Composition C Si Mn S/P Cr HRC Cast ball special hi-cr 2.0-3.2 1.0 0.5-2.0 0.06 18 58-64 higt-cr 2.0-3.2 1.0 0.5-1.5 0.06 10 58-62 medium-cr 2.0-3.2 1.0 0.5-1.5 0.06 5 45-48 low-cr 2.2-3.4 1.2 0.5-1.5 0.06 1.0-1.5 42-46 5.Package:Steel drums (850kg per drum) or Flexible Container Bags ( 1000kg per bag) We are one of the largest factory specialized in producingForging Grinding Media Ball, Rolling Grinding Media BallandCasting Grinding Media Ballin China.It was founded in 1988, located in Zhangqiu City, Shandong Province, China. Annual Production Capacity is 50,000 metric ton. There are 120 employees, covering an area of 15,000 square meters. Our products have been exported to more than 30 countries and got a lot of praise. We have large-scale production workshop, advanced production equipment and perfect quality assurance system. Our company has passed ISO9001:2000 quality system authentication and we always keep sincere service promise. The production of casting steel balls is to melt the waste raw material such as waste steel, waste iron with medium frequency induction furnace. In the process of melting, add suitable amount of precious metal alloys(such as Ferrochrome, ferromanganese, ferro-vanadium ) to the furnace. When the temperature of the molten iron is more than 1550C and can meet the requirements of the technics,pour the qualified molten iron to steel moulds or steel production line moulds. The content of chrome of high chrome alloy casting steel balls is 10.0%, the content of carbon is 1.80%-3.20%. Since the national standards require the HRC58, ak3.0J/cm2, to up to this hardness, the high chrome balls must be quenched and tempered. After quenched and tempered, the hardness(HRC60) is higher, the wear-resistance is more than 2.5 times of forging balls.

We are one of the largest factory specialized in producingForging Grinding Media Ball, Rolling Grinding Media BallandCasting Grinding Media Ballin China.It was founded in 1988, located in Zhangqiu City, Shandong Province, China. Annual Production Capacity is 50,000 metric ton. There are 120 employees, covering an area of 15,000 square meters. Our products have been exported to more than 30 countries and got a lot of praise. We have large-scale production workshop, advanced production equipment and perfect quality assurance system. Our company has passed ISO9001:2000 quality system authentication and we always keep sincere service promise.

The production of casting steel balls is to melt the waste raw material such as waste steel, waste iron with medium frequency induction furnace. In the process of melting, add suitable amount of precious metal alloys(such as Ferrochrome, ferromanganese, ferro-vanadium ) to the furnace. When the temperature of the molten iron is more than 1550C and can meet the requirements of the technics,pour the qualified molten iron to steel moulds or steel production line moulds. The content of chrome of high chrome alloy casting steel balls is 10.0%, the content of carbon is 1.80%-3.20%. Since the national standards require the HRC58, ak3.0J/cm2, to up to this hardness, the high chrome balls must be quenched and tempered. After quenched and tempered, the hardness(HRC60) is higher, the wear-resistance is more than 2.5 times of forging balls.

ball mill forged steel grinding balls high hardness hrc 58-63 60mn

ball mill forged steel grinding balls high hardness hrc 58-63 60mn

China steel ball ---ForgedSteelBallForBallMill , ForgedSteelGrindingBalls: THE PROCESS LINE OF PRODUCTION: Raw materilals----Cuttlng----Stove----Forglng----Transter machine----Quenching----Heat treament----Dimension test----Hardness test----Packing----Transportation----Sea freight We are one of the largest factory specialized in producingForging Grinding Media Ball, Rolling Grinding Media BallandCasting Grinding Media Ballin China.It was founded in 1988, located in Zhangqiu City, Shandong Province, China. Annual Production Capacity is 50,000 metric ton. There are 120 employees, covering an area of 15,000 square meters. Our products have been exported to more than 30 countries and got a lot of praise. We have large-scale production workshop, advanced production equipment and perfect quality assurance system. Our company has passed ISO9001:2000 quality system authentication and we always keep sincere service promise. 1. Features of forging grinding media balls: 1). Even high hardness 2).Good wear-resistance 3). Unbreakable 4). High impact value 5).Production Capacity: 50,000mt per year 6). Low price 2. Applied fields of forged grinding balls:a) Mines; b) Cement plants; c) Power stations; d) Chemical industry 3. Raw Materials: B2; B3; B4; 60Mn; 4. Specifications of our products as follows: Type and Chenical Composition of Forged Balls Name Material Chemical Composition C Si Mn S/P Cr HRC Forged ball 60mn 0.55-0.65 0.17-0.37 0.7-1.0 0.04 0.25 58-63 5.Package:Steel drums (850kg per drum) or Flexible Container Bags ( 1000kg per bag) Products Name:Forged Grinding Ball, Forging Grinding Ball, Forged Ball, Forging Ball, Forged Steel Ball, Forged Grinding Steel Ball, Forged Steel Grinding Ball, Cast Grinding Ball, Casting Grinding Ball, Casted Grinding Ball, Cast Iron Ball, Casting Ball, Cast Ball, Casted Ball, High Chrome Cast Ball, High Chrome Casting Ball, High Chrome Cast Grinding Ball, High Chrome Cast Iron Ball, High Chrome Ball, Low Chrome Cast Ball, Low Chrome Casting Ball, Low Chrome Cast Grinding Ball, Low Chrome Cast Iron Ball, Low Chrome Ball, Medium chrome cast grinding ball, Medium Chrome Casting Ball, Medium Chrome Cast Grinding Ball, Medium Chrome Cast Iron Ball, Medium Chrome Ball,Grinding Ball, Steel Ball, Grinding Steel Ball, Steel Grinding Ball

We are one of the largest factory specialized in producingForging Grinding Media Ball, Rolling Grinding Media BallandCasting Grinding Media Ballin China.It was founded in 1988, located in Zhangqiu City, Shandong Province, China. Annual Production Capacity is 50,000 metric ton. There are 120 employees, covering an area of 15,000 square meters. Our products have been exported to more than 30 countries and got a lot of praise. We have large-scale production workshop, advanced production equipment and perfect quality assurance system. Our company has passed ISO9001:2000 quality system authentication and we always keep sincere service promise.

Products Name:Forged Grinding Ball, Forging Grinding Ball, Forged Ball, Forging Ball, Forged Steel Ball, Forged Grinding Steel Ball, Forged Steel Grinding Ball, Cast Grinding Ball, Casting Grinding Ball, Casted Grinding Ball, Cast Iron Ball, Casting Ball, Cast Ball, Casted Ball, High Chrome Cast Ball, High Chrome Casting Ball, High Chrome Cast Grinding Ball, High Chrome Cast Iron Ball, High Chrome Ball, Low Chrome Cast Ball, Low Chrome Casting Ball, Low Chrome Cast Grinding Ball, Low Chrome Cast Iron Ball, Low Chrome Ball, Medium chrome cast grinding ball, Medium Chrome Casting Ball, Medium Chrome Cast Grinding Ball, Medium Chrome Cast Iron Ball, Medium Chrome Ball,Grinding Ball, Steel Ball, Grinding Steel Ball, Steel Grinding Ball

super ball mill media / grinding media steel balls for gold mine cement plant

super ball mill media / grinding media steel balls for gold mine cement plant

Super Ball Mill Media / Grinding Media Steel Balls For Gold Mine Cement Plant JinanzhongweicastingandforginggrindingballCo.,ltd,asthepowerfulgrinderofworldsmining, specializesintheproductionoftheforgedsteelball,castironball,cylpebsandgrindingrods, which arewidelyusedintheminingfields,chemicalplant,powerstationandbuildingmaterialindustries. Wehaveexportedtomorethan20countriessuchasSouthAfrica,Australia,Chile,Kuwait,UAE, Russia,Malaysia,KoreaandPhilippineetc. Grinding Balls For Ball Mill Product performance 1. Even hardness 2. Unbreakable 3. Grinding resistant 4. High impact value 5. High combined efficiency of grinding mill Grinding Balls For Ball Mill Application fields 1. Industries of cement building material 2. metallurgical selection in mine 3. grinding coal in power plant 4. chemical industry 5. machinery Grinding Balls For Ball Mill Chemical Elements( Below is common used type all over the world,if you have any other different requirement, please let me know,we can order from steel mill) Forged Steel Balls Material Chemical Elements C Si Mn P/S Cr 45# 0.42-0.50 0.17-0.37 0.5-0.8 <0.035 <0.25 60MN 0.55-0.65 0.17-0.37 0.7-1.0 <0.04 <0.25 B2 0.72-0.85 0.17-0.37 0.7-1.0 <0.04 0.4-0.6 B3 0.58-0.66 1.6-1.9 0.65-0.8 <0.025 0.7-0.9 Cast Iron balls Material Chemical Elements C Si Mn P S Cr Speical Cr 2 2.0-3.0 < 1.0 0.5-2.0 <0.08 < 0.06 > 20 Speical Cr 1 2.0-3.0 < 1.0 0.5-2.0 <0.08 < 0.06 > 15 High Cr 2.0-3.2 < 1.0 0.5-2.5 <0.08 < 0.06 > 10 Medium Cr 2.0-3.2 < 1.0 0.5-2.5 <0.08 < 0.06 > 5 Low Cr 2.2-3.4 < 1.2 0.5-1.5 <0.08 < 0.06 1.0-1.5 Grinding Balls For Ball Mill Application( Please let me know your application, Jinan zhongwei will recommend the most high cost-effective type) Ball Mill Forged steel ball and cast iron ball Mining common use forged steel ball Cement Plant common use cast iron ball Power Plant forged steel ball and cast iron ball Competitive advantage: 1.Top high cost performance; 2.Save annual steel ball use qty; 3. Increase outlet derived from the best quality . Performance comparation: Steel Balls for Ball millcan save usage 40-50% than low chrome casting ball(chrome percent: 5%), improve outlet 10% at least than low chrome casting ball. Steel Balls for Ball millcan save usage 20-25% than medium chrome casting ball(chrome percent: 5% ~ 10%), improve outlet 10% than medium chrome casting ball. Steel Balls for Ball millcan save usage 10% than high chrome casting ball(chrome percent: 5% ~ 10%), improve outlet 10% than high chrome casting ball. Jinan zhongwei accept any form of the thrid-party testing Grinding Balls For Ball MillPackage ( Container bags and steel drums are two common used package all over the world,let me know which one you want.)

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