The FEECO double rotor hammer mill is a super heavy-duty mill adapted to do the toughest jobs with two sets of chain / bar links. Our hammer mills reduce dry and semi-moist materials with a minimum amount of fines and caking or plastering within the crusher. They are ideal for granulated and pelletized materials.
Hammer mills utilize a central rotating shaft, affixed with several hammers on pivots attached to the shaft. As the shaft spins, the hammers are swung via rotational energy, causing them to collide with the material, breaking it up into smaller particles.
All FEECO equipment and process systems can be outfitted with the latest in automation controls from Rockwell Automation. The unique combination of proprietary Rockwell Automation controls and software, combined with our extensive experience in process design and enhancements with hundreds of materials provides an unparalleled experience for customers seeking innovative process solutions and equipment.Learn more >>
All FEECO equipment and process systems can be outfitted with the latest in automation controls from Rockwell Automation. The unique combination of proprietary Rockwell Automation controls and software, combined with our extensive experience in process design and enhancements with hundreds of materials provides an unparalleled experience for customers seeking innovative process solutions and equipment.
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The purpose of all crushers are the same, to reduce oversized product to powder so that it can be recycled back into theproduction process. There are many types of crushers available on the market for many different product types and industries. It is important to look at the crusher that is correct for your product. Except for the lump breaker, the basis of the J&H Crusher is the dual rotor chain mill for most applications, and in forty years, we have not swerved from this base. Why?
Chain mills are simple machines. The ability of the machine to function at full potential does not depend on the flatness of any surface, on the spacing of two rollers in rotation, or the amount of pressure applied. The principle of the chain mill only relies on the laws of physics of impact. For most friable materials, the efficiency isexcellent because the physics works in our favor to produce a consistent discharge particle size distributionlargely independent of theparticle size distribution at the feed.
For roller crushers, if there is any moisture content to the product, the product will not crush, but will flatten into little disk that are not easy to screen out. This can significantly reduce the quality of your product.Another disadvantage of theroller mill is that product clumps larger than a certain size will not easily pass into the rollers to get crushed, but maysimply roll on top of the two rollers, blocking the product flow. In a J&H Chain Mill, the larger clumps do not stand a chance against the high speed impact of a link of hard steel chain. J&H Chain mills work in a large variety of applications and with a large range of product materials and product quality.
The chain millis forgiving to normal wear and is relatively inexpensive to maintainin alike new condition, only needing to periodically replace links of chain or liner material. Critical components such as the bearings and drive systems are exterior to the mill housing for convenient inspection and maintenance. Development of our rubber impact pads have significantly reduced or eliminated material build-up on the interior of the chain mill housing and have extended the working life of the chain mill. Full width side access doors andthe open interior of our chain millsmeans that it isvery easy to get access to all parts of the mill for maintenance. Chain link replacement can be performed with the rotors in place in the machines. The open environment of the interior also means that foreign materials circulating in the product stream will pass through the mill with little notice while other machines that require the material to pass through narrow passages may become damaged or clogged.
J&H Chain mill rotors are dynamically balanced and our unique support system means that vibration of the chain mill housing is negligible for all normal operating conditions. The machines are available in five different sizes and the compact footprint allows for the mills to be near each other for nearly any plant production capacity from 5 Tons per hour to over 600 Tons per hour per production line.
J&H has a line of custom mills for specific applications. The are usually single rotor mills, either horizontal or vertical, but may also be modified dual rotor chain mills. The impact surface may be chain links, hammers, or blades depending on the abrasiveness and hardness of the product material.
Hammer mills use rotors loaded with AR400 hammer flails to pulverize the product material. The increased crushing surface area and the unique single rotor design makes it different then its chain mill counterpart.
Chain mills represent a cost-effective crushing solution for reducing a wide variety of materials. The simple design features a chain curtain at the impact end to allow for a swinging action requiring little maintenance.
Stedmans chain mill crushers can handle a large volume of tailings per hour.An especially effective fertilizer crusher, our chain mill crusher series is engineered to break up lumps in superphosphate, triple-superphosphate, granular and conventional fertilizer tailings.
Stedman's testing facilities provide real-world conditions to view your materials being processed. Test out a range of different size reduction methods, saving you both time and money when selecting the proper size reduction method.
Why Stedman? Delivering equipment and service you deserve For nearly two centuries, Stedman Machine Company has produced quality, reliable and durable size reduction and industrial crushing equipment. Stedman has expert field service and installation technicians ready to assist with all maintenance and equipment commissioning needs. Unsurpassed industry experience operating since 1834 State-of-the-art equipment testing facilities Dedicated, professional staff Parts and service available 24 hours a day
For nearly two centuries, Stedman Machine Company has produced quality, reliable and durable size reduction and industrial crushing equipment. Stedman has expert field service and installation technicians ready to assist with all maintenance and equipment commissioning needs.
Stedman Machine has the capability to provide customer service across the globe. Our experienced team will work with you to create the best fertilizer crusher to make your processes the most efficient. Call us for more information!
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Youre crushing it, but why bring the proverbial sledgehammer when a simpler machine will do? Chain mills represent a cost-effective crushing solution for reducing a wide variety of materials.Overview Chain mills are designed for rapid, uniform, and economical reduction, in open or closed circuit, of loosely bound agglomerates and other sticky materials with a minimum of clogging. These machines are particularly effective as a fertilizer crusher since the chain mill is designed to break up lumps in superphosphate, triple-superphosphate, granular, and conventional fertilizer tailings. You can also find chain mills in the production of animal bedding, sawdust, and other clumping materials.How It works A series of chain links, rotated at high velocity reduce particle size by impacting the material. For most friable materials, the chain mill produces a consistent discharge particle size distribution largely independent of the feed particle size distribution. It produces few fines or finely broken material. This mill easily handles material that tends to cake or clog. The efficiency of the mill means it requires less recirculation in closed-loop configuration to meet size reduction requirements.Design Efficiency comes from the correct rotor velocity and the configuration of the rotor chains. The proper chain spacing allows the material to fall lower into the path of the chain links before being impacted. A counter-rotating dual-rotor configuration causes multiple impacts of the material to accelerate it as it moves down through the mill. The open interior design allows foreign materials to pass easily through the mill. The mill is simply constructed of welded plate steel and bolted assembly, yet it is rugged so that it will maintain long use with little adjustment, repairs, or wear part replacement. Chain mill rotors are balanced, and little vibration of the chain mill housing is noticeable during normal operating conditions. No screen is required to maintain the material in the grinding zone until it is reduced to a specified size. The elimination of a screen permits reduction of many materials, which would clog a screen. In the fertilizer industry, its not practical to use grates or sizing screens because of the choking and clogging characteristics of the material.Click here for information about the PBS Toronto event, May 16-18, 2017
Configurations The simplest single rotor design has its shaft supported on both sides of the housing by bearing supports. A chain curtain at the impact end has controlled swinging action. Some single rotor chain mills feature a coarse vertical screen at the impact end instead of a chain curtain. Keep in mind, the screen or chain curtain isnt to limit top size material as in a hammer mill; it acts as an anvil. In the double counter-rotating design, as the one illustrated, the shafts are supported on both sides as well. The two independent chain rotors rotate in opposite directions forcing material quickly through the mill Cantilever designs place all of the mechanical parts on one side of the crusher. There is also a single rotor, vertical shaft cantilevered design that feeds material from the top. It falls through the mill as the rotating chains crush it.Capacity The chain mill comes in just about any size required and can handle from 5 to over 600 tons of material per hour, with virtually no possibility of plugging or clogging. Speeds of up to 1500 RPM are typical, depending on fineness required. Rotor widths range from 15 to 42 in., according to the capacity required, and single or double 7.5- to 120-hp electric motors are typical.Operation and Maintenance The chain mill is forgiving of normal wear and tear. Its relatively inexpensive to maintain, needing only routine replacement of chain links or liner material. Large doors on the chain mill and the open interior design allow easy access to all parts of the mill for inspection and maintenance. Chain links and wear-resistant impact liners can be inspected without having to disassemble any part of the chain mill.Summary For a low-cost, highly efficient crusher for soft, clumping, or agglomerate material, the chain mill cant be beaten.Chris Nawalaniec is vice president of sales and marketing, Stedman Machine Co., Aurora, IN. He oversees new machinery and system sales, as well as newly expanded testing and toll processing facilities. For more information, visit www.stedman-machine.com. For related articles, news, and equipment reviews, visit our Size Reduction Equipment Zone Click here for a List of Size Reduction Equipment Manufacturers
China manufacturing industries are full of strong and consistent exporters. We are here to bring together China factories that supply manufacturing systems and machinery that are used by processing industries including but not limited to: crushing machine, wood chipper, shredder. Here we are going to show you some of the process equipments for sale that featured by our reliable suppliers and manufacturers, such as Chain Crusher. We will do everything we can just to keep every buyer updated with this highly competitive industry & factory and its latest trends. Whether you are for group or individual sourcing, we will provide you with the latest technology and the comprehensive data of Chinese suppliers like Chain Crusher factory list to enhance your sourcing performance in the business line of manufacturing & processing machinery.
Compost crusher machine is an important equipment in fertilizer making process. Especially in the fertilizer production line, the crushing equipment is playing an irreplaceable role. In SEEC compost machinery, fertilizer crusher machine helps you crush the organic materials for better fermentation. In the meanwhile, it speed up the fertilizer making process.
In SEEC, we have different types of crushers for sale, they are vertical type, hammer type, chain crusher, cage type, etc. In addition, We have a high moisture material crusher for crushing high wet raw materials and straw pulverizer specially used for crop straw crushing. Depending on your raw material characteristics, you can choose a suitable one for your fertilizer crushing process. Meanwhile, if you do not sure which one is best for you, just tell us the name of your ingredient, the engineer from SEEC will give you the best solutions.
The new type vertical compost crushing equipment is the patent product in our company. It is a kind of adjustable crusher machine without screen cloth. So, it is one of the most commonly used crushing equipment in the fertilizer production process, which is suitable for crushing of raw materials and returned materials. Especially for high moisture materials, it has strong application and not easy block. In powdery fertilizer production line, this machine is also the key equipment to make powdered fertilizer products. Besides, there is a observation windrow on this machine. When some vulnerable parts need to be replaced, you can finish the replacement in 10 minutes.
The high moisture crusher(semi-wet compost crusher machine) in our company is widely used in animal and poultry manure composting process. It has higher crushing efficiency than any other crushing equipment. Whats more, it adopts advanced crushing technology both at home and abroad to solve the problems in fertilizer crushing process. Thus, it is widely used in different kinds of fertilizer production lines to improve production efficiency. Whats more, according to your actual production demand, we can customize it for you. So, if you have any questions or requirements about our equipment, just feel free to contact us.
Cage compost crusher machine belongs to medium-sized horizontal compost crusher machine. It is designed according to the impact action to crush materials. When it is working, the inside and outside cages rotate in the opposite direction with high speed, then the material is crushed from inside to outside by the impact of the cage. The crusher has the advantages of simple structure, high crushing efficiency, good sealing performance, stable operation, easy cleaning, convenient maintenance and so on.
If you are doing large scale organic fertilizer production, the hammer compost crusher machine should be your first choice. When this crusher is working, the motor drives the rotate at high speed, then the organic material goes into the crusher chamber evenly. This crushing machine has high crushing efficiency and high production capacity. Whats more, it is also a durable crushing equipment. If you are interested in this fertilizer crusher, just contact us freely.
Zhengzhou Shunxin Heavy Industry Technology Co., Ltd. It is a leading enterprise in fertilizer equipment industry of China. The fertilizer facility has been dedicated itself into compost machine manufacturing industry since 1987.
Crushers are machines used in the industry and in everyday life for many centuries; since the industrial development of the XIX century, they have been technified and different models have been created, suitable for each type of problem (primary grinding in quarry, secondary grinding, tertiary grinding until achieving crusher types such as the pendular mills, which can obtain granulometries of less than 100 ). They are generally made up of a sturdy, body, inside of which moves a rotary, organ, provided or not of accessory elements, such as hammers or chains. An exception to this are the jaw crushers, which are alternate motion machines.
Comspain crushing equipment is built to process a variety of rocks and minerals, with production capacities up to 2,000 T/H and with feeding granulometry from to 1,800 mm. The crushing equipment is useful in grinding to size material for de-Lumped fertilisers and other cbemical products.
Chain mill is suitable for the crushing of bulk in the production of organic fertilizer and compound fertilizer, and also widely used in chemical, building materials, mining, and other industries. Zhengzhou Fusmar Machinery is a professional chain millmanufacturer, this article will introduce this machine in detail.
In the crushing process, we adopted the high-strength sturdy hard alloy chain plate with synchronous speed. Otherwise, the inlet and outlet ports designed reasonably, the crushed materials are uniform. It is not easy to stick to the wall, which is easy to clean. At the same time, the crusher adopts new technology and selects high-quality steel for system optimization design with large output and high reliability.
The chain mill divided into two types of structures: a vertical chain crushing machine and a horizontal chain crushing machine according to the installation form. The vertical chain crusher is a single rotor, and then the horizontal chain crusher is a double rotor. The chain crusher has the characteristics of reasonable structure, fast feeding, stable performance, strong impact resistance, and so on. It widely used to crush leaves, bagasse, broken bamboo, wood chips, waste paper and other fibers and broken bricks, tiles, gravel, cinder, and other hard objects. At the same time, it does not affect the crushing effect on soft and hard objects.
The main working part of the chain mill is a rotor with a steel chain. One end of the chain connected to the rotor, and then the other end of the chain provided with a ring-shaped chain head made of wear-resistant steel. At the same time, the chain crusher is an impact crusher that pulverizes the impact of the block through a chain that rotates at a high speed.
The double-rotor structure of the horizontal chain crusherhas a respective transmission motor for each rotor shaft. Otherwise,the circumferential speed of the chain head is in the range of 28 to 78 m/s.
In order to prevent the friction between the adhesive material and the steel plate of the machine body. Arubber plate lined in the machine body, and a quick opening type maintenance doorarranged on both sides of the body. The body and the transmission device mounted on a base made of steel. Avibration damper mounted on the lower part of the baseand connected to the foundation.
Crushers refer to the machines that are able to turn big-size materials into small particles or powder. You can make use of Shunxin crushers machines in many industries, especially in fertilizer production industry. In the organic fertilizer production lines, you will need the semi-wet material fertilizer crusher, straw crusher, new type vertical crusher and chain crusher. In the compound fertilizer production lines, you will use urea crusher, cage crusher and chain crusher. Shunxin can manufacture all the above-mentioned crushers. Apart from these five crushers, we can also provide you hammer crushers. In general, in a fertilizer production line, we dont suggest you use a Shunxin hammer crushing machine. For your information, hammer crush machines are usually used to crush some plant materials such as wood chips and branches. Generally speaking, Shunxin hammer crushers are seldom used in fertilizer production lines.
In the following content, Shunxin will introduce more details about our crusher machines to you. For your better understanding, we will introduce these crushers relatively in organic fertilizer production lines and compound fertilizer production lines.
Some organic materials need to be crushed before they go through the composting process. Thus, there is a important point that you should know: dry organic materials and wet organic materials ought to be processed by different fertilizer crusher machines.
If you plan to use some wet organic matters to make organic fertilizer, you could use a semi-wet material crushing machine to process them. For example, you can use a semi-wet material crusher to crush waste food material and municipal sludge. The advantage of this machine is that it will not get stuck when it is used to crush wet materials.
If you want to use some dry organic wastes as materials to make organic fertilizer, you can make use of a Shunxin stalk crusher to crush them into small matters. Shunxin stalk crushing machines are able to crush the organic wastes including stalks, rice hull, leaves and so on.
There might be some agglomeration lumps in the composted organic raw materials. In order to make high-quality organic fertilizer, you should use a new type vertical crusher to process the agglomerated materials. A Shunxin vertical fertilizer crusher is a kind of high-efficiency machine. Besides, there is an observation window on the crushing chamber. The observation chamber is very useful. Through the window, you can change the quick-wear parts in just 10 minutes.
Shunxin screening machines will separate qualified organic fertilizer from the unqualified. After the screening process, you need a chian crusher. If it is an organic powder fertilizer production line, Shunxin chain crushing machine will make it into finished organic powder fertilizer. If it is an organic pellet fertilizer production line, the unqualified material will be crushed by a Shunxin chain crusher, and then it will be re-granulated.
Whether you want to produce compound powder fertilizer or compound granular fertilizer, you should make sure that your raw material is fine powder. Therefore, some kinds of raw material of compound fertilizer should go through the crushing process at the first step. We suggest that you should employ a Shunxin cage crusher or a Shunxin urea crusher for this process. Cage crushing machines and urea crushing machines are both ideal fertilizer crushers for a compound fertilizer production line.
In fact, it is not necessary to equip a crushing machine after the screening machine. It is up to what kind of compound fertilizer granulating machine you adopt. If you use a compacting granulator, you will not need a crusher because most of the unqualified material is powder material. However, if you choose a pan granulating machine or a rotary drum granulator machine for your compound fertilizer production line, especially your fertilizer production line is of large-scale, youd better equip a Shunxin chain crusher after the screening machine. Shunxin chain crushing machines are suitable for both organic fertilizer production lines and compound fertilizer production lines.
In addition, Shunxin Heavy Industry also manufactures hammer crushers. You can make use of Shunxin hammer crushers in many different industries to crush some brittle materials and some materials of medium-hardness. For example, it can process wood chips, tree branches, coal black, charcoal and so on. In the crushing chamber, the chain will crush the raw material into small pieces by a fast rotating hammer. Thus, Shunxin hammer crushers are highly efficient crushing machines, too.
Henan Shunxin Heavy Industry Technology Co., Ltd. was founded in 1987. We are one of the leading fertilizer facility manufacturers in China. We can produce all kinds of high-efficiency and quality fertilizer equipment including professional crusher machines, mixing machines, different types of fertilizer granulator machines, screening machines, drying machines and cooling machines, coating machines, automatic packing scales, etc.
Over the past 30 years, Shunxin has always adhered to the our enterprise concept of customers first, quality first. With this enterprise concept, our expert teams constantly refine our fertilizer equipment in order to provide superior fertilizer machines for our clients. In addition, we have invented several patent fertilizer facilities. Besides, Shunxin can also customize special fertilizer production equipment according to market demands and your requirements. Whats more, with the advantages of advanced technology and high quality, Shunxin fertilizer making machines are very popular among domestic and foreign fertilizer manufacturers. Up to now, Shunxin has sold our fertilizer producing equipment to some other countries including India, Uzbekistan, South Africa, Tanzania, Canada, Zimbabwe, Nigeria, Brazil
In the future, Shunxin Heavy Industry will constantly improve ourselves. Shunxin hopes to provide quality fertilizer production equipment and services to all our clients all around the world. If you need Shunxins fertilizer machines, please contact us as soon as possible. We will sell our products to you at best prices.
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