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Williams Patent Crusher offers a variety of gypsum mills and gypsum pulverizers that provide a wide range of available options and features. Natural gypsum, also known as calcium sulfate dihydrate, is a mineral that is found in sedimentary rock formations across 85 different countries. The rock is mined or quarried and then pulverized to a fine powder. The water is removed through a process known as calcining.
This dried powder is typically used for the manufacturing of gypsum wallboard (drywall) found in homes and commercial buildings. It can also be used as a base to create plaster of Paris, glass making, set retarder in Portland cement, and even used for agricultural applications such as acid soil amelioration, sodic soil reclamation, feedlot surface stabilization, fertilizer, and other soil conditioning purposes.
We know that each pulverizing and grinding project is unique, which is why we are committed to making our gypsum mills fit our customers needs. Since gypsum can be used in a variety of agricultural, commercial, and industrial applications, our reps will help you find a gypsum pulverizer that fits your industry.
Williams Gypsum Pulverizers are completely automatic and maintain low operating costs when grinding gypsum. These gypsum mills have easily replaceable parts and automated process controls. Our distinguished engineers design gypsum mills capable of pulverizing or granulating gypsum while simultaneously air classifying and drying the material.
A WilliamsImpact Dryer Millgrinds, dries, classifies and conveys gypsum simultaneously with an automated, push button operation. Also known as a Crusher Dryer or Dryer Mill, this type of gypsum mill is a rugged and reliable asset for drying and grinding by-product gypsum from power plant scrubbers for wallboard manufacturers.
The FEECO double rotor hammer mill is a super heavy-duty mill adapted to do the toughest jobs with two sets of chain / bar links. Our hammer mills reduce dry and semi-moist materials with a minimum amount of fines and caking or plastering within the crusher. They are ideal for granulated and pelletized materials.
Hammer mills utilize a central rotating shaft, affixed with several hammers on pivots attached to the shaft. As the shaft spins, the hammers are swung via rotational energy, causing them to collide with the material, breaking it up into smaller particles.
All FEECO equipment and process systems can be outfitted with the latest in automation controls from Rockwell Automation. The unique combination of proprietary Rockwell Automation controls and software, combined with our extensive experience in process design and enhancements with hundreds of materials provides an unparalleled experience for customers seeking innovative process solutions and equipment.Learn more >>
All FEECO equipment and process systems can be outfitted with the latest in automation controls from Rockwell Automation. The unique combination of proprietary Rockwell Automation controls and software, combined with our extensive experience in process design and enhancements with hundreds of materials provides an unparalleled experience for customers seeking innovative process solutions and equipment.
Hammer Mill BrochureHammer Mill for Processing Manure Granules3D Hammer MillHammer Mill for PhosphatesChain Mill/Hammer MillHammer Mill360 of FEECO Chain Mill (Hammer Mill)How do Hammer Mills WorkMechanical Construction of A Hammer Mill - 3D Drawing by FEECO InternationalMechanical Construction of A Hammer Mill - 3D Drawing by FEECO InternationalHammer MillsA FEECO Hammer Mill.FEECO Hammer Mill View All >
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Ore beneficiation equipment, sand making equipment, crushing equipment and powder grinding equipment, which are widely used in various industries such as metallurgy, mine, chemistry, building material, coal, refractory and ceramics.
Gypsum is a mineral found in crystal as well as masses called gypsum rock. It is a very soft mineral and it can form very pretty, and sometimes extremely large colored crystals. Massive gypsum rock forms within layers of sedimentary rock, typically found in thick beds or layers. It forms in lagoons where ocean waters high in calcium and sulfate content can slowly evaporate and be regularly replenished with new sources of water. The result is the accumulation of large beds of sedimentary gypsum. Gypsum is commonly associated with rock salt and sulfur deposits. It is processed and used as prefabricated wallboard or as industrial or building plaster, used in cement manufacture, agriculture and other uses.
Most of the worlds gypsum is produced by surface-mining operations. In the United States, gypsum is mined in about 19 states. The states producing the most gypsum are Oklahoma, Iowa, Nevada, Texas, and California. Together, these states account for about two-thirds of the United States annual production of gypsum. Over 30 million tons of gypsum is consumed in the United States annually. Canada, Mexico and Spain are other significant producers of raw gypsum. In all, more than 90 countries produce gypsum. In most open pit gypsum operations, benches are drilled and blasted using ammonium nitrate as the explosive. Because gypsum is so soft, most drills can drill through it at a rate of roughly 23 ft per minute. Sometimes the drill holes become wet, which can cause problems with the ammonium nitrate. In these cases the ammonium nitrate is bagged in plastic bags before being lowered into the blast hole. Mines use approximately 1 kg of explosives for each ton of gypsum they blast.
The most significant use for gypsum is for wallboard and plaster products. All modern homes in North America and other developed countries use a great deal of wallboard for interior walls. The United States is the worlds leading consumer of wallboard at over 30 billion square feet per year. Some gypsum is used to make Portland cement, and some is used in agricultural applications. A small amount of very pure gypsum is used in glass making and other specialized industrial applications.
Gypsum processing equipment differs significantly in scale and level of technology. some plants produce one or two tonnes per day using low-cost manual technologies, some other plants of a thousand tonnes per day that are highly mechanized and capable of producing different types and grades of gypsum plaster or plaster boards.
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