river pebble briquette press machine in tanzania

river pebble briquette press machine in tanzania

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top 38 q&a on complete set granular production lines

top 38 q&a on complete set granular production lines

Dear sir, we are a leading glass bottle making company India with any our own Quartz sand manufacturing facility. During the manufacturing, we are generating a lot of sand dust & fines (100 to 400 mesh) which we are not able to use. Now, we are planning to use the Sand dust & fines in manufacturing of the glass bottles by using it instead of the manufactured sand in the glass furnace. Since the sand dust & fines cannot be fed into the furnace directly as it is very fine, we need to form small pallets instead of the manufactured sand in the glass furnace. Since the sand dust & fines cannot be fed into the furnace directly as it is very fine, we need to form small pallets in a Palletizer before feeding in the furnace. Since the adhesive property of the sand dust & fines is very poor, we are adding some binders before palletizing/granulating (balls of dim= 2 to 5 mm) the same in a temporary arrangement. I understand that you are manufacturing Pallisters/granulator for the sand dust & fine. We would therefore like to get your technical & commercial offer for a 5 ton /hr. Palletizer/granulator system.

Indian customer wants to produce granules materials with 5 ton per hour. The customer has a glass bottle making company in India. In his factory, there are lots of sand dust and fines wastes, so he wants to turn them into granules with additives like soda ash, sodium nitrite solution, and limestones. With a 5 ton per hour production capacity, the customer wants to make granules with an acre of 1360 square meters(40l*34mh) working space. This Indian customer has his own granulation line. However, in customers fertilizer production line, the rotary drum fertilizer granulator does not work well in his granule line, and its granulation rate is far lower than customers requirements. So, Indian customer want to find a new fertilizer production line solution from us.

Based on Indian customers raw materials and production capacity, the companys engineer team design a 5t/h production line equipped with pan granulator. In the disc pan granulation line, the main machine configurations are as follows:

In the sand dust granulation process, we recommend our disc granulator to our Indian customer. However, this customer fear it cannot make well granulated sand dusts as his required. In views of this, we recommend our customer send his raw materials to our factory for working performance testing.

Since customers trial materials are a bit of more, thus it will be more economic we buy the trial materials for customer and customer just pay for the trail material. This will be more economic and cost efficient on the trial process.

1) Q: In fertilizer machines installation: The complete fertilizer granulation line can be installed in a building with length = 30-meter, width = 22-meter, height = 6 meter? A: as your said, all the belt conveyor has 20-degree slop angle, the whole line length should be 34m, the width and height are ok. 2) Q: In the production line capacities: The plant output is 5 tons of finished granules per hour. A: yes, granules output is 5t/h 3) Q: on the production line wastes emissions: Production yield of the plant = 100 % (means there is no waste generation due to operation) Athe cover will be on pan granulators, on belt conveyor and on screen machine, so no more dust will suspend in the air. and the material in the dust collecting system can be recycled again. 4) Qon the granulation rate of our machine: Minimum % of good quality granule production (without recycle). A: the1-4mm size granules can be 90% 5) Q: on the unqualified materials screening: Maximum % of less than 1mm granules which goes into recycle. A: <1mm granules size no more than 3% 6) Q: on the unqualified materials crushing: Maximum % of more than 5 mm granules which goes into recycle (through chain crusher). A: it is about 7% granules size> 5mm 7) Q: On pan granulation system configuration: Can the granulator be of closed pan type instead of the open pan type as we feel that the closed type design has a better control on the granule quality & also controls the dust generation. A: the granulator part can be covered by iron sheet house (reference following pictures) The dust wont generation. Closed pan type design cannot be realized (because if closed, the material cannot be feeding into two granulators). 8) Q: on the dust collect system: The dust collector system should be adequate to ensure the dust level (SPM = suspended particulate matter) inside the plant should be less than 50 mg/m3. A: the cyclone and dust collecting room and dusting fall room and water curtain dust collector can almost remove the dust fully. and as your requirements, the belt conveyors (colorful steel cover) and disc granulator parts (iron sheet house), and screen machine (reference number 16 answer) will have covers to avoid dust suspend in the air. all these designs can meet your standard suspending dust less than 50mg/m3. 9) Q: on the provision: Provision should be shown for the addition of liquid solidum silicate in the mixer in the final drawing. A: you can check it in the final drawing, we designed for you on the granulation line. 10) Q: on the pan granulation lines electric system: Please provide the motors and variable frequency drives of Siemens. A: Yes, will quote machines price with Symons motor (440V, 50HZ) later, you can find them in the quotation later. 11) Q: On the granulation line machines operation: We would like you to let us know the Operation philosophy of the complete plant. A: I think maybe you want to know how to operate and maintained the whole line. When installation, our engineers will be there to instruct installation, commissioning machines, and training your workers how to operate them, how to easy regular maintenance. And we will send you a PDF machine manual and document one when with machine delivery. 12) Q: On the whole organic fertilizer productions automatic system: What is the level of instrumentation & automation considered. Is a completely automated or semi-automated plant. A: except raw materials loading & finished granules packing & shifting which will be done through mono rail system, only 1 person need to feeding agricultural waste pellet to furnace.) the line is completely automated. 13) Q: on the workers costs of the 5 ton per hour organic fertilizer production line? How many people are required to operate the plant (include all the operations)? Mention the maintenance operations separately. A: 3-4 workers will be needed: 1 for batching machine material feeding; 1 for furnace, 1 or 2 for packing machine. 14) Q: on the screening machines maintenance: On How frequently the rotary screen meshes needs to be changed. Do you recommend that we buy the spare mesh from you or you provide us with the drags for us to procure local? A: half a year need to change the screen mesh for your material. we will provide a set SUS304 stainless steel spare mesh for you, its price is about 600USD. 15) Q: on the Cyclone system: We wanted to know if the Cyclone system will be effective in maintaining the dust levels inside the plant. A: yes, the cyclone collecting dust effect is better than bag system (once your referred). you can see the dust collecting system effect in the video on WhatsApp.

16) Q: on the dust collect system configurations to different machines: You have only indicated dust collector system to be connected to the outlet of the rotary drier ,but we feel that there are other points of dust generation (like Granulator ,Rotary screen, Conveyors) which also needs to be removed through dust collector system. Therefore, we would like you to evaluate the sizing of the dust collection system. We wanted an ambient space where the dust level should not be more than 50 mg/m3. A: For the granulator, conveyor, please reference number 7&8 answer. we can design a cover for screen machine, like this one to avoid dust generation. 17) Q: on the belt conveyors functions and configurations: Please confirm if the all the conveyors will be fully covered & sealed to control the dust from getting into the surrounding atmosphere. A: reference number 8 answer. 18) Q: on the whole granulation plants components configurations: In view of the dust generation in running such plants, we would prefer that you use all the sealed bearings wherever possible, preferable of SKF, FAG, NTN makes. A: No need to use the sealed bearings. because all the machines (machines that dust will generation) will be have a cover to avoid dust generation. using SKF, FAG or NTN sealed bearing will largely increase your budget. Please consider our advice. 19) Q: on the fertilizer machines electric motors supplier: What are the makes of the motors, can it be Siemens IE-3 motors. A: yes, motor can be designed as your requirements. but the machine price will float up relatively. 20) Q: on materials processing and allocating: Can you please explain how the quantities & proportion will be controlled using the system provided. A: the belt conveyor motor of the batching machine is inviter motor, so the belt conveyor moving speed can be regulated on the control box. It means you can control every belt conveyor running speed to control three material quantities & proportion. you can check the dynamic batching machine working video in WhatsApp. 21) Q: on additional tailored configurations to organic materials granulation line: Please include the Liquid sodium silicate storage tank in your scope. A: You can check it in the drawing 22) Q: on the labor costs reduction to the production line: Kindly include all the equipment in your scope which is required to run this plant automatically with minimum manpower (except raw materials loading & finished granules packing & shifting which will be done through mono rail system). Please note that we will go for semi automation only if the automation system becomes more expensive. Kindly indicate the operations which the manpower is required to undertake so that we are very clear about the operating requirements. A: except raw materials loading & finished granules packing & shifting which will be done through mono rail system, only 1 person need to responsible for furnace. other parts of this line are fully automatically. 23) Q: on the batching system operations: As this is a batch granulation therefore how will you control & modulate the continuous flow. Can you explain the operation? A: by batching machine (material feeding parts), you can reference number 20 answers. 24) Q: on the manufacturing materials of pan granulators: What is the material of the surfaces of the granulator & drier which comes in contact with the quartz dust. Is there a possibility of Iron addition in the granules due to the same? A: Both granulator and dryer material are Q235B boiler steel, which has high strength and not easily deformed characteristics. 25) Q: Regarding the combustion system, we do not have a source of natural gas therefore we would request you to give the option for combustion system which uses agricultural waste, sugarcane waste, cow dung waste, pet coke etc. Based on your recommendations we will try to source the fuels locally. The natural gas, furnace oil, diesel will be very costly to operate we prefer agricultural waste pallets with calorific value of 4000 kcal/kg. A: the agricultural waste pellet is good fuel for dryer. can be used on this system. 26) Q: on the combustion system refectory materials. Your offer for the combustion system should include the refractory. However, additionally you can also give the quote for the refractories separately so that we can also try to see if the same can be sourced locally. A: the refractory material of the furnace is fireproof cement and fireproof bricks. you can find it in your country 27) Q: on the fuel consumption of the 5 ton per hour granule making line. We would also like to know the fuel consumption of the recommended system for this 5 ton/hr. line. A: for your 4000Kcal/kg agricultural waste pellet fuel, about 350kg pellet will be need for one hour for this line granules drying. 28) Q: on the dust accumulated system. Please indicate how the dust accumulated from the dust collector system can be reused & necessary conveying system for the same. A: for the cyclone dust recycling, you can use a bag on the cyclone discharge port to collecting dust. and for the dust fall room, your worker just needs to clean it regularly (1 time for a week) 29) Q: on the complete fertilizer production line machines technical specifications: Please send the specifications sheet for the different equipment selected for our line. A: yes, will send you the quotation with detailed specifications. 30) Q: on the packing machine specifications: Please details the scope of the packing machine along with the operations. Is it automated, semi-automatic & whether the manpower is required etc.? A: you can find the packing machine details in the quotation later. packing weight range 500-2000kg. Just need 1-2 workers. 31) Q: on the battery limits of the machine: Kindly define the battery limits of your scope & also mention our scope of work. A: you need to provide: i. cutting machine ii. crane iii. welding machine iv. 7-8 worker for installation. 32) Q: on the quality warranty of the granulation line: Please mention the performance guarantees for this complete granulation line. A: One-year guarantee (Exclusive wearing spare parts). If any parts are found defectively in quality within guarantee, we shall replace them for free. Client should responsible for their own operation mistakes and man-made problems. After guarantee, we can provide all the machine parts with Ext price. 33) Q: on the payment terms of the fertilizer granule line: Also, the payment terms should have 50% advance & 50% after commissioning. A: No, the payment term is 50% T/T deposit, the balance should be paid before delivery. When installation, our engineers will be there to instruct installation, commissioning machines until machines can work normally, and training your workers how to operate this line, how to easy regular maintenance. You just need to pay the round air tickets and 100USD salary /day, and accommodation. 34) Q: on engineer onsite technical supports: Please note that we need your engineers presence for at least 30 days in our plant after the successful commissioning to teach our Operators in operation & fine tuning the quality parameters. A: please reference number 33 answers. 35) Q: on qualifications: Your system should be CE certified. A: Yes, CE certificate can be had, you need to pay extra costs: 910USD. 36) Q: on engineer technical support costs: Your offer should consider a consolidated Installation & Commissioning charges & not on per day basis. A: 100USD salary per day including the instruct installation costs, machines commissioning charges, and worker training costs. 37) Q: on the fuel power and manpower consumption of the total granule fertilizer plants. We would like to know the total power, fuel and manpower requirement to run this line. A: Total powder of this line, you can find it in the quotation. fuel, reference number 25 and 27 replies. 38) Q: on total costs on the granules production: We would also like to know the approx. cost of producing the granules if it cost Rs 500 per man /day, power at Rs 7/kwHr, Agricultural waste fuel at Rs 10/kg, Furnace oil at Rs 45/kg etc. A: approx. cost for one day: 38668.8Rs= 500Rs*4 workers+ 154.8 Kw*Rs7/KwHr* 8Hr+350kg*Rs 10*kg *8Hr

fertilizer granulator machine | high-quality shunxin fertilizer granulators

fertilizer granulator machine | high-quality shunxin fertilizer granulators

If you want to make organic pellet fertilizer, you can use cow dung chicken manure, pig manure, horse manure, stalk, biogases residue, draff, municipal sludge(MSW), etc as your raw materials. Usually, our customers choose pan granulator, patent organic fertilizer pellet making machine.

If you want to make compound pellet fertilizer, the raw materials include diammonium hydrogen phosphate(DAP), urea, potassium sulphate, potassium chloride, ammonium bicarbonate, nitramine, ammonium chloride, ammonium sulfate, calcium superphosphate, calcium magnesium phosphate and nitrate of potash. Because of the speciality of compound fertilizers powders, Shunxin provides you dry type roller press granulation machine for you. Besides, the drum pelletizer is also suitable for large scale compound fertilizer granules manufacturing business.

Whether you want to make organic or compound fertilizers, it is not suitable for you to granulate them directly. While, making different types of fertilizers, the machines you should use for preparing are different, too. For example, if you want to make organic fertilizer, there are some machines you should equip with.

Making organic fertilizer, composting is a key process. For making your compost finish rapidly, Shunxin manufactures many types of compost fertilizer making machines with different composting methods. For example, there are crawler type organic compost fertilizer turner machine and small scale turner for your windrow composting requirements. Whats more, if you want to use trench composting method, we also have groove type turner, large scale wheel type compost turning machine and chain plate type compost machinery for your bio compost making. Especially, there are fermentation tanks for sale for you to realize static fermentation.

For your information, if the moisture content of fresh organic materials are high, it is necessary for you to equip with a dewatering machine for lowering their moisture content. Besides, after the composting, if there are some agglomerations, you can use a pulverizing machine for making them into fine powder. And it is also applicable for you to add some elements into composted materials by using a batching machine and mix them evenly.

The preparation for compound fertilizer granules making is a little different from organic fertilizer. The raw materials for making compound fertilizer pellets should be powders. And what you need to do is crushing the different types of straight fertilizers into powders and then batching them according to the requirements. For better granulating effects, you can equip with a powder blending machine for mixing them evenly.

Dry granulation is also called non-slurry pelletizing. It requires that the moisture content of raw material should be among 5%~10% and 5% is the best. Among all the fertilizer granulator machines of Shunxin Heavy Industry, only double roller granulator adopts dry granulating technology. Generally speaking, you can use a double roller granulator to make compound pellet fertilizer. Apart from compound fertilizer, you can make use of double roller granulators to produce some other pellet as long as their moisture content is between 5%~10%. The granulation rate of double roller granulators is above 93%, so double roller granulators are high-efficiency and ideal fertilizer granulator machines for your dry powder granulation. Please keep this in your mind: fertilizer roller granulator can not be used to produce organic pellet fertilizer because organic raw materials are always too wet.

Wet granulation is a common granulation method in fertilizer industry. To be honest, except double roller granulators, all the other fertilizer granulators of Shunxin Heavy Industry employs wet granulating method. For your information, Shunxin wet fertilizer granulator machines include disc granulators, rotary drum granulators and new type organic fertilizer granulator. These granulators demand that the moisture content of the raw material should be among 25%~30%. If the fermented raw material is too dry, you could add some water or nutrient liquid in it. If the raw material is too wet, you could use a dewatering machine to reduce the moisture content of it.

Shunxin Heavy Industry has our own factory, and welcome to visiting our factory which is located in Zhengzhou, Henan province. Shunxin hopes that we can attract investors all over the world to know our fertilizer granulator machines through the way of online sale. Our aim is to help you to start your fertilizer business successfully with Shunxin fertilizer granulator machines. The online-sale fertilizer granulators of Shunxin Heavy Industry include:

Apart from these fertilizer granulator machines, Shunxin also has a fertilizer polishing machine. Actually, the last one is not a granulator but a beautifying machine. It can make the pellet fertilizer harder and more roundish.

Rotary drum granulating machines also employ wet granulation method. Generally speaking, if you want a high-output fertilizer granulation equipment, we suggest you to have a rotary drum, For your reference, the raw material moisture content should range from 25-30%.

Shunxin double roller granulators are different from the two above-mentioned fertilizer roller compactor machines. They employ dry granulation method for producing fertilizer pellets. Most importantly, you can only use them to make compound pellet fertilizers. Here is the reason: compactor granulators can granulate dry materials whose water content is among 5-10%. However, the composted materials can not reach this standard. Therefore, they are only suitable for compound fertilizer production.

New type organic fertilizer granulator is the patented product of Shunxin. Its patent number is ZL201520285086.9. As the name shows, it is a high-efficiency machine for making organic pellet fertilizer.

It is a common sense that good maintenance will make your fertilizer granulators be used for a longer time. Therefore, what should you do to maintain your fertilizer granulator machines? If you have no idea about how to prolong the service life of your granulators, here are some advice for you.

After the granulating, you can get fertilizer granules you want. However, for better transporting, storing, appearance and fertility, you can process them by some equipment. With the help of these machines, your fertilizer pellets will be in a better status for you to selling or fertilizing.

Generally, if you use a wet granulation equipment for making ferilizer pellets, the moisture content of pelleted fertilizers will be high. At this time, you had better use a drying machine for lowering their moisture content. Shunxin rotating dryer has high drying efficiency for making your pellets into suitable moisture content, which is suitable for you to store.

Because drying needs high temperature, the dried fertilizer will have high temperature, too. It is time for you to use a cooler for lowering their temperature. This rotating drum cooling facility is same with drying machine in appearance. The difference is that drying machine takes advantages of hot air for supplying air for drying, while the cooler utilizes cool wind for cooling. This machine can not only lowering temperature, but also take the droplet on the surface of pellets.

A screening machine is mainly used for selecting qualified fertilizer granular for entering next step. Meanwhile, it is applicable for you to re-granulate the unqualified fertilizer pellets or re-crush them.

This coating machine has two functions. It can not only beautify the pelleted fertilizers, but also make sure the fertilizers will be not caking. Besides, you can also use some bacteria as coated agent for making fertilizer more fertile.

Packing is the final step in a complete fertilizer production line. Shunxin has various fertilizer bagging machines for your reference. According to your different requirements on production capacity, we have no-bucket packaging machine, single bucket bag filling equipment, double bucket compost bagging machine for you to choose. Meanwhile, there are also granules and powders packing machine for your requirements. They all have high accuracy and working efficiency.

For many potential investors, you might just have interest in fertilizer industry because you think that the future of fertilizer industry is promising. However, by now, you have no specific idea about how to establish a fertilizer plant. Here, Shunxin fertilizer granulator supplier will show you some information that you really need to pay attention to.

Nowadays, there are 3 types fertilizers in the market. Here, Shunxin can provide you all these three fertilizer production lines for sale. Whether you want to make organic fertilizer, compound fertilizer or bulk blending fertilizer, it is available for you to get these fertilizer making machines in Shunxin.

Making bulk blending fertilizer, it only takes you 3 steps for finish the whole fertilizer production process. The bulk blending fertilizers granules manufacturing process only needs batching machine, BB fertilizer blending equipment and then you can pack. Meanwhile, Shunxin can also provide you professional suggestions according to your budget, plant scale and some other production requirements.

Organic fertilizer is an economic fertilizer. Meanwhile, it is also a good idea for you to make organic fertilizer. Its raw material can be chicken poo, cow dung, poultry waste, and so on. Besides, as long as you have organic waste, it is available for you to use Shunxin machines for recycling them into organic fertilizers.

Manufacturing organic fertilizer, animal waste is a main material. Shunxin has whole set of fertilizer machines for you to recycle your animal waste. Meanwhile, for your different requirements on production and machines, it is alternative for you to choose different equipment configurations.

Chicken poo is good material for making organic waste. It is rich in organic matters and nutrients. If you have a chicken farm, it is suitable for you to form an organic chicken waste fertilizer making line. And then you can manage your chicken waste well.

Making organic waste into organic fertilizer is a good choice for you to recycle. It can not only get rid of pollution, but also make waste available. Equipping with Shunxin organic waste fertilizer manufacturing machines, you will get more economic efficiency.

Compound fertilizer can provide lots of nutrients for crops. It has many kinds of fertilizers. Such as, urea fertilizer, NPK compound fertilizer, DAP fertilizer, phosphate fertilizer, etc. Shunxin has complete machines for you to make compound fertilizer granules conveniently. Besides, we can also provide you bentonite granules making machines with different granulation technologies.

Urea fertilizer is a widely used fertilizer. And if you want to operate a urea fertilizer manufacturing plant, Shunxin equipment can provide you whole set of urea fertilizer manufacturing equipment at favorable price. Meanwhile, if you have any requirements on our equipment and designs, we will try our best to meet your needs and even customize a fertilizer production line for you.

For your NPK fertilizer manufacturing requirements, Shunxin has NPK fertilizer dedicated making line for your reference. There are complete fertilizer process for your both blending fertilizer production and granulating fertilizer production requirements.

Making bentonite granules, there are wet granulation method and dry granulators for you to choose. Whether you want to make pellets by dry or wet granulation technology, Shunxin can provide you complete bentonite granules making process and machines.

Shunxin Heavy Industrial Machinery is a reliable fertilizer granulator supplier. We have our own factory. It is alternative for you to choose a suitable fertilizer granulator or fertilizer production line. Meanwhile, there are also various auxiliary equipment for you to equip with. Whats more, we can not only provide you high-quality fertilizer making machines, but also provide you reasonable advice to start a fertilizer plant. Especially, it is available for you to get a customized fertilizer equipment.

Besides, if you choose Shunxin, it means that you choose both professional fertilizer granulation machine and favorable price. Shunxin has professional fertilizer equipment manufacturing team. And we can provide you high quality machines at best price. All the machine we sell are made by ourselves. If you have interests, it is available for you to visit our factory.

* Basic Info Your Raw Materials (required) Your Processing Capacities Per Hour or Day (required) Brief-description Your Inquiry(required) *We respect your privacy, and will not share your personal information with other entities.

* Basic Info Your Raw Materials (required) Your Processing Capacities Per Hour or Day (required) Brief-description Your Inquiry(required) *We respect your privacy, and will not share your personal information with other entities.

iron oxide powder manufacturers, exporters, suppliers | ferric oxide

iron oxide powder manufacturers, exporters, suppliers | ferric oxide

WeVijit Worldwideare a client oriented organization engaged in manufacturing & exporting a wide range of Industrial Chemicals. Our products range includesBlack Iron Oxide, Red Iron oxide, Yellow Iron Oxide. Which believes in delivering absolute satisfaction to our clients. We offer diverse products that are known for their fineness & reliability. We have the advantage of having team of experts that has immense industry experience and requisite qualifications. All the workers are dexterous and are committed to achieve excellence through their hard work & dedication. We possess an advanced infrastructure that allows our experts to shape their ideas and produce innovative products. The most advanced and hi-tech machines are installed in our robust production unit. It assists us in meeting the bulk demands of our clients. We follow established quality measures in our organization, to ensure finest quality products. We endeavour to better our products with constant R & D. your enquiry to this supplier.

Manufactured Iron Oxide have turned out to be progressively significant because of their unadulterated tone, steady properties, and tinting quality. Single-segment structures are fundamentally deliver with red, yellow and black. Their sythesis relates to that of minerals hematite, goethite, lepidocrocite, and magnetite. Black colored shades more often than not comprise of blends of red and additionally yellow as well as black iron oxides.

iron oxide pigments Historically, the Iron Oxide market has developed at a 2%-4% every year development rate. There have been recurrent high points and low points however over a long haul, this rate remains constant. Its present use is for the most part in construction, coatings, ceramics, paint, ink, rubber, plastics, cosmeticsetc.

The structure materials industry is the greatest client of Iron Oxide Pigments. Utilization incorporate shading cement and mortar in light of their great dispersability and great tinting quality. They are broadly utilized in the production of Paving Blocks, Checkered Tiles, Designer Tiles, Stamped Concrete and so on.

Paints industry is the second biggest client of Iron Oxide Pigments. Most paint applications require use if micronized and dispersible evaluations of shades to get ideal shading impacts and keep up paint film quality.

Uncommon applications incorporate that in Ceramic Colours, Drugs, Cosmetics, Rubber, Brake Linings, Wood Polish, Cork Sheets, Fertilizers and Cattle Feed. New applications includecatalysts in petroleum industry, in oil drilling rigs, in compound pigments, copy machine powder, and magnetic differentiate materials.

Vijit Internationalis a reputed manufacturer, exporter and supplierof premier qualityblack iron oxide, red iron oxide, yellow iron oxide, garnet sand and glass powderfor varied industrial purposes.

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