granite dolomite briquetting plant in indonesia

granite dolomite briquetting plant in indonesia

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basalt quarrying equipment show good performance in build concrete

basalt quarrying equipment show good performance in build concrete

Basalt is a volcanic rock with fense and foam structure. It is formed by the magma cooled and solidified in the volcano eruption. The basalt texture is very hard and the Mohs hardness is between 6-8.Basalt has a series of advantages such as, wear compression resistance, low value crushing, corrosion resistance, high adhesion of asphalt, low water absorption, poor conductivity, compression resistance, crushing a low value, corrosion resistance, sticky bitumen attached sex, etc. It is one of the best building materials in the construction of roads, railways, ports, airport runways and other projects. Meanwhile, the excellent compressive and flexural resistance and abrasion resistance of basalt makes it good industrial abrasive materials, filter materials, dry materials, catalysts, construction materials and widely used in interior and outdoor decoration, for example: landscape construction, rockery , house decoration, flooring and so on.

Because of its porosity structure, basalt also called pumice. It is hard, fine-grained basalt and can mix in concrete which decreases the weight of concrete. This will not only ensure the durable of basalt concrete construction, while the effect of noise, heat, etc. Lightweight concrete is a good aggregate in high-rise building. Basalt flour also can be made for cement. The chemical composition of the basalt is similar with gabbro and mainly is silicon dioxide, aluminum oxide, iron oxide, calcium oxide, magnesium oxide, etc. These material meet together may occurs new chemical reaction under the action of alkaline water and improve the basalt activity. Therefore, adding 2.0% -3.4% basalt powders into the raw material for cement, the basalt will improve the efficiency and quality of the cement production efficiency.

In addition to applications such as building stone, the basalt also can be used to produce cast stone. It is harder and more wear-resistant than alloy and is more corrosion-resistant than lead and rubber. Cast stone is a very important material in the total industry. The cast stone is made by melt and casting the basalt, crystallization process, and then annealed, which is inseparable from the basalt grinding mill. Only with the small particles processed by the basalt mill, it can be easy melt. SBM LM vertical grinding mill is a common mill for basalt.

SBM LM series vertical grinding mill is widely used in grinding non-flammable and non-explosive materials which Moh's hardness under 9.3.It has the function of drying, milling, classifier and elevator and fully realize the goal of one machine with multiple functions. The vertical grinding mill has high efficiency and easy to operate with the automatic control systems. It is welcomed by the features of high-efficiency, energy-saving, minimal noise and vibration, low particle escape. With small vibration, low noise, and overall sealing, the mill is very environmental protection.

Basalts are distributed throughout the world. The mining equipment varied in different regions, but the basic process to the exploitation is similar. Basically, basalt quarrying process consists of basalt blasting mining, basalt coarse crushing, basalt fine crushing, basalt screening, basalt milling and so on. Basalt Mohs hardness is 6-8. Therefore, the common equipment of basalt production line is including, basalt vibrating feeder, basalt jaw crusher, basalt impact crusher, basalt cone crusher, vibrating screen, basalt milling machines.

Basalt is a clean natural environment-friendly raw material and can be said to be a panacea cheap material. The composite material manufactured by basalt has natural high dielectric strength and stability to corrosion effects, durability, electrical insulating properties. With the continuous development of basalt composites, the basalt composites will reduce costs, improve quality and stability, enlarge the production rapidly, expand the application areas. It will be greater breadth and depth, increasingly widely used in various industries. Because basalt product has some characteristics which the glass fiber, aramid fiber and carbon fiber does not have, it has an irreplaceable market demand in particular industries. It is understood that there are about 15 production lines around the world for continuous and stabilize basalt fiber production, and its output is less than 4,000 tons, which only 1% of the international market to meet the incremental demand.

crushing equipment, screening & washing equipment products from china manufacturers - shanghai kinglink industry co., ltd. - page 1

crushing equipment, screening & washing equipment products from china manufacturers - shanghai kinglink industry co., ltd. - page 1

Cone Crusher, Jaw Crusher, Stone Crusher manufacturer / supplier in China, offering PE2436 Primary Jaw Crusher for River Stone Crushing, 4 Feet Cone Crusher Klf1160 for Pebble Crushing, Bronze Bushing, Bronze Bowl Liner and Copper Seat for Metso/Symons HP Cone Crusher and so on.

intelligent hst315 single cylinder cone crusher is blossoming in henan zhumadian basalt site

intelligent hst315 single cylinder cone crusher is blossoming in henan zhumadian basalt site

Material: Basalt Capacity: 450-500TPH Input Size: >750mm Mohs Hardness: 7 or above Output Size: 0-5, 5-12, 12-24, 24-31, 31-40mm Application: Mixing plant, road construction and high-speed rail construction Equipment: PE900 * 1200 jaw crusher, two sets of HST315 single cylinder hydraulic cone crusher, one ZSW420 * 110 vibrating feeders, five sets of 3Y2160 circular vibrating screen, one transfer bin, one dust removal system

The production line has run for less than 3 years. The equipment was purchased from other domestic manufacturers. Unfortunately, the equipment cannot meet the customers demand on capacity while the maintenance cost was quite high. Whats worse, within 3 years most of facilities were broken and must be replaced. In December, 2015, the customer bought from SBM 2 sets of HST315 single cylinder hydraulic cone crusher and a PE900*1200 Jaw Crusher. The cone crusher adopts advanced intelligent control method. After installation and commissioning, the production line has been put into use for 3 months. The aggregate produced was characterized by good granularity and quality, so when the aggregate was put on the market, it won favors and had a higher price. Therefore, the customer spoke highly of SBMs products and services.

Influenced by "The Belt and Road", "13th Five-Year" plan, China increases investment in infrastructure. "The Belt and Road" initiative involves more than 60 countries and total investment amounts to $6 trillion. China Railway Corporation plans to complete 800 billion yuan of investment in 2016. During "12th Five-Year", fixed assets investment on railway will achieve 3.58 trillion yuan while railway as long as 30.5 thousand kilometers will be put in operation, increasing by47.3% and 109% respectively compared with "11th Five-Year". Railway, highway and other infrastructure projects need a large number of aggregate, so high-quality sand aggregate production becomes a craze for many enterprises.

After many years of quarrying, the natural sand is reducing sharply so the quarrying cost is getting higher and higher. Because natural sand belongs to non-renewable resources, many areas start to make regulations to strictly prohibit the exploitation of natural river sand, in order to maintain the natural landscape, protect dyke dam and the ecological balance. Under the influence of policy and environmental factors, machine-made sand production is promoted for protecting ecological environment.

Basalt has the advantages of high compressive strength, low crushing value, strong corrosion resistance, good adhesion, etc. It has been recognized as the best material in the construction of highway, railway and airport runway in the world. Not only that, basalt is also widely used in lightweight concrete for high buildings because it is porous but hard. It can make concrete lighter with the admixture in concrete. Besides, it has advantages of sound insulation and heat insulation so it is popular at major building materials markets.

According to the requirements of customers, the finished materials have five kinds with different finenesses. Therefore, as for the configuration of production line, SBM engineers replaced coarse and fine crushing equipment with low capacity and efficiency and installed a multi-level screen which is equipped with PLC intelligent control and dust removal system, which ensures that the whole production line is highly efficient and environmental protection.

The production line includes PE900 * 1200 jaw crusher, two sets of HST315 single cylinder hydraulic cone crusher, one ZSW420 * 110 vibrating feeders, five sets of 3Y2160 circular vibrating screen, one transfer bin, one dust removal system and ten sets of belt conveyor.

20-750mm of basalt after separation is given into primary jaw crusher PE900 * 1200 by ZSW420*110 vibrating feeder where the basalt is crushed to 0-300mm of fine aggregate which is then transmitted to transfer bin through belt conveyor. Transfer bin is arranged below the hydraulic valve and small vibrating feeder. Passing the transfer bin, the material is then sent into two sets of HST315 single cylinder hydraulic cone crusher for secondary crushing. The broken material then enters the two sets of 3Y2160 circular vibrating screen which brings material above 40mm back to transfer bin which fine material is sieved out as finished product.

The main equipment is HST315 single cylinder hydraulic cone crusher. Apart from high efficiency, low cost and long service life, the intelligent electronic control system of the cone crusher is also a major highlight of the production line. Intelligent electronic control system can provide multiple control modes including manual control, constant feed control and constant power control mode. Users can continuously monitor actual internal load and the device can be adjusted automatically so as to optimize the utilization rate of crusher, which can make crusher play best performance at any time. Besides, intelligent electronic control system can automatically monitor and display various operating parameters to record real-time operation situation and give alarm if necessary. For example, when the lining board is too worn to be used continuously, it will automatically display and alarm in the control panel.

1. Central control system: It is designed for large crushing line or for customers having centralized control requirements. The whole system takes industrial computer as the core part. Through a variety of communication technologies, the PLC (programmable controller) is read and the status of equipment is collected. Then according to equipment status, computer furthermore sends commands to control the equipment on site, so as to realize the remote control, information record and analysis. The central control system can realize the automation, intelligence and concentration of the production line, which can meet the requirements of the customers and achieve the decentralized management, centralized control:

6). realize the monitoring visualization and individual start and stop, a key to start and stop, single control and interlock switch, automatic determination operation fault, automatic stop when in fault condition.

2. Remote monitoring and control system (IOT): This system allows all devices to be integrated into network. Wherever we are, customers will be able to view machine's availability and historical records as long as there is a device that has access to internet. The remote monitoring control system, what's more, can also provide instant warning service. Furthermore, when grinding mill is in trouble, we will promptly notify the relevant personnel and provide remote guidance service, conveniently and quickly.

This cooperation is a victory of SBM when competing with other manufacturers. The old basalt crushing line has run for 2-3 years. The customer used other manufacturer's equipment before. As a result, the capacity was unsatisfying and maintenance cost was quite high. Within 2 years the customer changed 3-4 sets of main equipment. Eventually, they chose SBM by purchasing a series of crushing equipment.

1. Company strength: SBM is a leading manufacturer of crushers and mills in the world. Our machines are widely used in mining and metallurgy, municipal engineering, high-speed railway, highway, bridges, ports, airports, water (nuclear) power plant around the world. In addition, SBMs excellent quality and perfect service are best-known all over the world.

2. Product quality: It is a key for SBM to win customers in the 30 years of development. As for this case, SBM provided HST single cylinder cone crusher for customers according to the hardness of basalt. Product quality was excellent and the final output was totally out of customer expectation.

3. Quick production: Due to the fact that the line was being in production, to avoid economic losses caused by production disruption, SBM made preparations in advance to make production as usual. The installation engineer worked overtime in 6 days on site and installed two units and solved other issues completely to let the production line keep normal production.

4. After-sale service: In the development of more than 30 years, the company's services have always had a good reputation. Under the premise of standardized service, SBM will continue to improve the service system to create a more experienced service team.

We used equipment produced by small domestic factory before. The poor quality made us crazy and we replaced the host device again within two years. Maintenance cost a lot. Then by accident we learned that SBM does well in mine crushing after the market investigation, so we bought two sets of HST single cylinder cone crusher and one jaw crusher. The whole process spent less than a month. SBM impressed me deeply by good quality and service efficiency. We will continue to cooperate with SBM later.

General layout of crushing line is as follows: (raw material bin) - feeder-jaw crusher-transit bin-cone crusherimpact crusher) - vibrating screen-storage bin. But the layout of actual production line is made in terms of scale, material property, input and output size, discharging method and other special requirements.

1. The scale of production line: The scale directly determines equipment selection, which further determines the investment of equipment. For example, as for 200t/h production line, HJ98 high-energy jaw crusher and HPT300 multi cylinder hydraulic cone crusher would be recommended; for 300t/h production line, it is better to configure PEW860 European jaw crusher, HST160 single cylinder hydraulic cone crusher and HPT300 multi-cylinder hydraulic cone crusher, etc.; for another 500t/h production line, It is a good choice to configure HJ125 high energy jaw crusher, HST250 single cylinder hydraulic cone crusher, HST315 single cylinder hydraulic cone crusher, etc.

2. Material features: The selection of equipment is decided by hardness of materials. Very often, processing of hard materials like granite, basalt, pebble can adopt cone crusher while soft materials like limestone and dolomite can use impact crusher for middle crushing.

5. Special requirements: It is necessary to make different configurations according to actual crushing needs such as installation of de-ironing separator if there is iron briquette in the raw materials; installation of the dust remover if there is a strict requirement on environment; installation of sand-washer if there is a need for sand purity and installation of electric generator if there is no electricity supply.

granite basalt briquetting plant in indonesia

granite basalt briquetting plant in indonesia

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stone crushing plant - automatic stone crusher plant | agico

stone crushing plant - automatic stone crusher plant | agico

The stone crushing plant is a kind of special plant for building stone production. AGICO stone crushing production line is a project launched by our company after several years of development and research. Compared with the traditional crushing model, it saves a lot of energy and labor. At the same time, it has the characteristics of reasonable design, reliable operation, convenient operation, high efficiency, and energy-saving. We provide the equipment and design the production line according to the customers specific needs. AGICO has the ability to provide you with the best technical support.

The stone crushing plant manufactured by AGICO mainly consists of a vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyorcentralized electronic control system, and other equipment. The designed output is generally 30-350 tons per hour. According to different technological requirements, we can also equip the dust collector, cone crusher, or other cement crushersto meet the different production needs of customers.

In the production process, large stones are evenly sent to the jaw crusher by a vibrating feeder for coarse crushing (primary crushing), then sent to the impact crusher by the belt conveyor for secondary crushing. After that, all the stones will be divided into three different sizes on the vibrating screen. The large-sized stone which beyond the specification will be sent back to the impact crusher by the belt conveyor for re-crushing, and then sent to the vibrating screen again forming closed-circuit multiple cycles until the completion of production.

Our stone crushing plant has a high degree of automation. Except for equipment start-up, shutdown, and daily maintenance, the whole plant requires almost no manual operation. Besides, our equipment is easy to maintain. The wearing parts are made of high-strength wear-resistant materials, with a small loss, and long service life, which can bring considerable economic benefits to customers.

This plant has been successfully applied in the crushing processing of limestone, basalt, granite, pebble, and other rocks. The product quality completely reaches the GB14685-2001 standard, which can be regarded as aggregate for high-grade highway, railway, water conservancy, concrete mixing plant, and other industries.

The performance of the stone crushing plant can be judged according to the product quality. There are mainly two quality indexes of crushed stone: the ratio of elongated and flaky particles and the content of the powder. If these two indicators exceed the specified range, the product quality is unqualified and cannot be used in large projects. The quality of crushed stones produced by our crushing plant is in line with the relevant standards. The content of elongated and flaky particles and powder in the crushed stone is very small and the product particle size is uniform, the particle shape is good with no internal crack, the compressive strength is high, and the granular composition is reasonable.

AGICO has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the automatic stone crusher plant. In addition, we have more than 20 years of production and sales experience, the products are exported to all over the world, therefore, we can ensure the timely and safe delivery, reducing the time cost of customers.

AGICO provides EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the stone crushing plant but also includes the plant design, onsite installation, real-time commissioning, equipment operation training and usual spare parts service.

Customization is the most basic service our company provides for each customer. We will design the production lines and choose equipment according to customers specific needs on stone specification, output, application, construction environment, etc. Every customer will get their satisfied stone crushing production line here.

Jaw crusher is mainly used for raw material coarse and medium crushing in the cement plant and crushing plant. According to the width of the feed port, it can be divided into three types: large type (feed port is larger than 600mm), the medium type (feed port is between 300-600mm), and small type (feed port is smaller than 300mm). It features small noise, small dust, simple structure, low cost, which is the idol choice for raw material crushing.

Impact crusher can handle the material with side length between 100-500mm and the resistance pressure no higher than 350mpa. It has the advantages of large crushing ratio, low power consumption and long service life. Its discharge size is adjustable, and after crushing, the material presents a cubic shape. As a crushing mill that can finely crush materials, it is widely used in building material, tone crushing, railway, cement, and chemical industry.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

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