The cast steel spider cap has been designed to serve as a feed distribution plate for coarse materials. It is recessed on the 22, 30, 36 and 48-in. crushers. For fine materials, the wobble plate feeder a more effective means of distributing the feed is recommended.
The annealed cast steel top shell and spider are made in one piece. The spider is of the three arm type, equipped with a self-aligning, Scor-Proof plastic ball and socket bearing in crusher sizes 22 to 48-in., and with an hourglass type bearing in sizes above 48-in. The lubricant is sealed in with a garter type oil seal. Bearings can be lubricated from outside the topshell on the 51, 60 and 84-in. crushers through oil holes in spider caps of the four smaller sizes.
The mainshaft is of high grade forged steel, annealed for stress relief. It is tapered to gauge for head center fit. The bottom of the shaft is fitted with a polished bronze step bearing. The journal for the spider bearing is formed by a sleeve shrunk on the shaft on the 51, 60 and 84-in. crushers. Short, heavy mainshaft design results in long life.
The step bearing consists of a bronze mainshaft step, a bronze piston wearing plate, and an alloy steel washer between the two. The washer is drilled for oil cooling and lubrication. Both the mainshaft step and the piston wearing plate are made of high lead bronze, selected to give the best bearing surface. The washer and plate are pinned in place, and the bearing surfaces are grooved to permit distribution of the lubricating oil.
The Mantalloy head mantle of this cone crusher is a replaceable wearing surface. It is made of alloyed manganese steel, and is held in place with a self-tightening head nut. On the 51-in. Hydrocone crushers and larger, the bottom portion of the mantle is ground to gauge to fit the head center, and the top portion is zinced. For crushers smaller than 51-in., the entire inner surface of the mantle is ground to gauge and no zincing is required.
The Mantalloy concave ring, or the stationary crushing surface, is available in three standard types, coarse, intermediate and fine. Helices, cast into the bottom of the concave ring, engage similar helices on the top of a cast steel concave support ring. The support ring is held by a key to the top shell to facilitate assembly, after which it is supported on the bottom shell. The helical surfaces make the concave ring self-tightening; no zincing is required.
The dust seal is a plastic ring suspended in a housing from the head center and encircling the dust collar. It is designed to accommodate the vertical adjustment and the gyrating and rotating motion of the head. All wearing parts are replaceable. The crusher is fitted with a connection for introducing low pressure air inside the seal for additional dust protection.
The eccentric is made of high carbon cast steel and fitted with a bronze inner wearing sleeve. The eccentric turns in a bronze bottom shell bushing. Both sleeve and bushing are replaceable. The eccentric throw can be changed in the field by installing a different sleeve.
The alloy steel pinion is mounted on a turned shaft. The cast steel pinionshaft housing is bolted to the machined opening in the bottom shell. It is equipped with anti-friction bearings sealed inside and out, and has separate pool lubrication in all sizes except the 36 and 48-inch machines. The 36 and 48-inch Hydrocone crushers have sleeve type counter-shaft bearings which are lubricated by the external oiling system.
The annealed cast steel bottom shell is of the three arm, open discharge type, bored to gauge for the top shell and eccentric bushing. It is bored and faced for the bottom plate, pinionshaft bearing and dust collar.
The external oil conditioning system furnished with Hydrocone crushers consists of a large oil storage tank on which are mounted a condenser type cooler, pressure type filter, motor, and a pump which pumps the lubricant to the crusher automatically. These units both cool and filter the oil. The accumulator and tank for the Automatic Reset are mounted separately from the oil storage tank.
All oil conditioning systems are equipped with oil flow and temperature safety switches which are adjusted to open the motor circuit and stop the crusher if the temperature becomes too high or if there is not a sufficient flow of oil. Flexible hose connects the lubricating unit to the crushers, greatly reducing the number of pipe fittings required and simplifying the installation.
Oil for the tank is pumped through the filter and cooler to the step bearing and up the inner eccentric bearing. It flows down the outer eccentric bearing, lubricates the gear and pinion, then returns to the tank. Tank capacities vary from 30 gallons for the 22-in. Hydrocone crusher to 240 gallons for the 84-in. machine.
23. Feed Plate 24. Screw 25. Torch Ring 26. Locking Bolt 27. Dust Shell 28. Clamp Ring 29. Adjustment Ring 30. Mainshaft Pin 31. Pin 32. Socket Liner 33. Socket 34. Eccentric 35. Eccentric Bushing 36. Counterweight 37. Counterweight Guard 38. Gear 39. Thrust Bearing 40. Countershaft Box 41. Countershaft Box Guard 42. Oil Finger Cover 43. Oil Finger 44. Countershaft Bushing 45. Countershaft 46. Pinion
CRUSHING CHAMBER may be any one of three standard types (Fine, Intermediate and Coarse) designed to assure a cubical, well-graded product. Shape of mantle and concave ring, and the range of adjustment available, results in maximum life and minimum scrap when replacing parts. Special crushing chambers also available.
BEVEL PINION AND GEAR are of the spiral design in the larger sizes provide greater tooth contact and smooth, trouble-free operation under most severe conditions. Bevel spur and pinion gears are used on smaller size Hydrocone crushers.
INNER CRUSHING CONE or mantle is one-piece Mantalloy casting held in place by a self-locking head nut. Complete contact of the ground inner surface with steel head center eliminates need for zincing in all but the larger sizes.
OUTER CRUSHING RING or concave ring is one-piece Mantalloy casting. Necessity of zincing or clamping concave ring in place is eliminated by ground-to-fit finish on outer surface and the use of an effective self-locking device.
3-PIECE STEP BEARING accommodates gyrating motion of main shaft and transmits crushing pressure to hydraulic piston. Designed to withstand bearing pressures much greater than those encountered in actual service.
While it is one of the major parts in the machine, there are few essential differences between the adjustment ring in the 10 ft. crusher and in the smaller machines, except as to size. Material of the ring which weighs 70,000 pounds is cast steel. Rigidity of the adjustment ring cross-section is essential. In this case, increased section thickness, with ordinary carbon steels, results in a reduction in deflection.
This part, which is screwed into the adjustment ring, is the means of setting of the machine. Adjustment is performed by rotating the bowl relative to the adjustment ring. In the 10 ft. machine provision has been made to adjust the setting during crushing. This increases the availability of the crusher substantially. Past practice had been to stop feed to the crusher during adjustment.
During crushing the position of the bowl and adjustment ring is maintained on the slant flank of the threads by means of the crushing force. The slant flank helps in centering the two elements. The clamp ring acts somewhat like a locking device to take up clearances. Ideally, the clamping cylinders do not have to have any greater capacity than is necessary to overcome the weight of the bowl. Practically, the clamp ring capacity is many times higher to withstand tramp passage.
To adjust the setting of the machine, hydraulic rams are used to rotate or counter-rotate the bowl in the adjustment ring. The seal between the adjustment cap and hopper is a simple, continuous, tightly fitting flap which allows free, relative rotation but prevents intrusion of dust into the thread area. The lower end of the thread connection between bowl and adjustment ring is also sealed. The hopper assembly, which is actually a part of the bowl assembly, including the hopper, hopper liner and cap closure, comprises the section in which the feed is introduced. It includes a dead bed, reducing wear and shock from the fall of the feed from the feeder above.
The adjustment rams are pressurized hydraulically and provide a setting adjustment. For normal adjustment of setting due to wear, installation and removal of the bowl is made through a swivel sheave and a cable turn applied around the adjustment cap. The bowl is then rotated by use of the maintenance crane.
The crushing head, similar in section to that of the 7 ft. machine, had three-dimensional photoelastic studies made using the technique of freezing stresses into a loaded plastic model, sectioning the model and examining the slices under polarized light. As a result of these techniques, stresses have been reduced. The core of the head consists of six massive ribs to support the crushing forces on the surface of the head. The head is cast steel.
The main shaft is of turbine rotor steel of high quality and refinement, the chemistry of which is low carbon to reduce the possibility of heat checking. It includes chrome nickel additions for deep hardening, notch toughness and resistance to fatigue. The shaft extension is provided to reduce the relative strain between the head and shaft and thereby reduce fretting in the fit, which has a heavy press. The shaft diameter is 50 percent greater than the 7 ft. crusher shaft. As a result, the shaft operates at lower values of bending stress and deflection. Reduced deflection produces distinct benefits in bearing behavior because of uniformity of oil film under load. Reduced stresses assure longer life and resistance to overloads.
The head-shaft assembly is supported by the socket and socket liner which is, in essence, a spherical thrust bearing. The function is to carry the vertical component of the crushing force while allowing the head to oscillate around the theoretical center of rotation.
The socket of carbon steel is of dowelled design. The forces between the head and the socket are normal to the spherical surface of the head and pass through the theoretical center. The line of action of these forces is such that practically pure compression is applied to the socket and liner, reducing deflection and stress to a minimum and promoting good bearing performance.
The force distribution throughout the crusher is based on a vector diagram of the cavity forces during crushing and the reactions at various associated loading points in the crusher. The vector diagram establishes their relative magnitude, direction and points of application. The actual magnitude of these forces is established by the crushing force necessary to lift the adjustment ring off the frame seat. This condition represents the maximum allowable force for normal crushing.
A baffle ring attached to the head is sub-merged around its entire periphery in a water trough resting on the socket. Dust tends to settle into the trough and must be continuously removed to prevent caking. For this reason, water is continuously fed through specially designed nozzles which scour the trough. Overflow water is carried off by internal piping and passages. The seal chamber is vented to atmosphere to prevent siphoning which may cause oil contamination of the water or vice versa.
The gears are straight tooth bevel gears and are designed to AGMA standards using a computerized program which, upon input of the basic information, such as DP, diameters, gear ratio, material properties, tooth type, provides a complete printout of the rated power on the basis of tooth strength and surface durability of the gear. The factor of safety on the gear is in excess of three on the strength basis and in excess of two on the durability basis.
HP Cones HP 300 Series US Version HP 300 Series French Version HP 400 Series Symons Cones Symons 2' Parts Symons 3' Parts Symons 4' Parts Symons 4 1/4' Parts Symons 5 1/2' Parts Symons 7' Parts Gyradisc Crushers Gyradisc 36" Parts Gyradisc 48" Parts Gyradisc 54" Parts Gyradisc 66" Parts View all Gyradisc Hardware
CMS Cepcor has developed a range of compatible aftermarket crusher spare parts and wear parts to suit MP cone crushers manufactured by Nordberg andMetso.We are the genuine alternative to the original equipment manufacturer.
The CMS Cepcor product range of premium aftermarket manganese steel wear parts includes large stock inventory of bowl liners and mantles available in M14, M18 and M21 manganese steelgrades covering both standard and shorthead configurations.
In addition to bowl liners and mantles, we also supply the associated wear components including feed cones, locking bolts, torch rings and wedges alongside mainframe liners, counterweight liners, arm guards and countershaft guards.
CMS Cepcor has engineered a large inventory of precision machined replacement crusher spare parts including heads, bowls, mainshafts, socket liners, sockets, eccentric bushings, head bushings, gears, countershafts, countershaft bushings, countershaft housings, mainframe seat liners and more.
All CMS Cepcor compatible parts to suitMetso Nordberg MP cone crushers are manufacturedand warranted by CMS Cepcor,for the avoidance of doubt it is not implied that our branded parts originate from the OEM.
CMS Cepcor has grown into Europes largest aftermarket manufacturer and supplier of quality replacement crusher parts and service supplying worldwide to the quarrying, mining, demolition and recycling industries.
CMS Cepcor replacement crusher parts have full traceability within our Lloyds Register QA ISO9001:2015 certified quality system. All CMS Cepcor parts are designed and manufactured in consideration of the original equipment manufacturers specifications, producing high performance and offering cost-effective savings.
CMS Cepcor is the only aftermarket supplier that also incorporates one of the most reputable and longstanding crushing and screening plant original equipment manufacturers. This is evidenced by our appreciation of original factory tolerances and material specifications, which is second to none.
Bottom shell bushing, eccentric bushing, wearing plate, main shaft step, piston wearing plate, locating bar, outer eccentric bushing, inner eccentric bushing, socket liner, countershaft bushing, frame bushing, lower head bushing, upper head bushing.
Our mission is to provide you with durability and support for all of your replacement and spare parts needs. We offer a full range of parts to fit your compression crusher machinery. And because our products are backed by exceptional customer service, youll always have the best support in choosing the right parts solutions.
To provide you with exceptional value and performance for mining and aggregate equipment, we developed intelligent solutions for our customers, and augmented that relationship with dedicated support. Through our application-driven, site-specific engineering, our products have earned the confidence of operations around the world.
Our commitment to improving design and ease of use come first. If we can improve and manufacture a crusher component that helps our customers achieve longer lasting part, reliability and ease of use we follow through. Our Quality standards are very strict. We have inspectors that make sure throughout the process that we hold the tight tolerances, and provide exceptional high quality parts.
When components of your essential equipment fail, finding the right spare parts becomes vitally important. Our compression crusher spare parts are designed to offer increased durability, smoother operation and reduced maintenance expenses, so that you can get your essential equipment up and running as quickly and effectively as possible.
Tin is the most expensive ingredient in the metallurgy of crusher bronze alloys, but tougher bushings mean less downtime and fewer replacement cycles. Some competitors minimise this important component in order to increase their bottom line. We use the maximum percentage of tin to increase your bottom line a difference you can bank on! We certify our crusher bronze to the top end of the CDA specification for tin.
Standard foundry molding techniques allow uneven, non-directional cooling that can cause lead migration. We use aunique chilling process that assures even dispersion of lead throughout the casting. Our technique provides consistent lubricity and heat dissipation, which increases bushing life and reduces unexpected failureThis proprietary process does not add to your cost or the turnaround time of your part.
The integrity of our grain structure and the purity of our alloys ensures strong, long lasting spare parts. Centrifugal casting technique ensures alloy integrity. The purity of our raw materials, coupled with controlled, directional solidification during the casting process creates a tighter, denser grain structure in our alloys while eliminating 99.9% of the gas pockets that produce porosity.
Our compression crusher spare part offering gives you high-quality component solutions to improve your business. From arm liners to top shells, and everything in between, our products will have your machinery operating like new or better.
FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.
Mellott offers and stocks a vast range of replacement crusher-parts. This commitment ensures maximum uptime for your operation. Our range of replacement crusher parts includes eccentric shaft bushings, main shaft sleeves, thrust bearings, radial bearings, rotary seal rings, mantle nuts, bottom shell bushings, pitman toggle plates, pitman toggle bearings, and jaw box toggle seats. We also carry an extensive supply of manganese wear parts of premium metallurgy while maintaining an extensive pattern inventory. The manganese wear parts are available in grades of 14%, 18% and 21% manganese-alloy.
When it comes to Telsmith Crusher Parts, Sinco Machinery has been crushing the market for decades. If you demand the peace of mind that comes with ISO 9001-certified, fully-guaranteed and warranted replacement parts for your Telsmith Crusher, your search ends with Sinco Machinery Your Replacement Telsmith Crusher Parts SuperStore. Through our application-driven, site-specific engineering capabilities, our offering of replacement Telsmith Crusher Parts of most any origin has gained acceptance and earned the confidence of aggregate and mining operations around the world.
We also stock a large number of Telsmith Crusher Parts. With over 20 years of manufacturing experience, an expert and friendly sales staff, and a full complement of 24/7 engineering support and technical services, MGS Foundry will help you achieve your production goals today and tomorrow.
We produce wear-resistant, high temperature-resistant, corrosion-resistant metal casting with the annual production capacity of over 15,000 tons. Our products are mainly used in mining, metal recycling, cement machinery and other industries.
Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.
We know that the jaw crusher spare parts maily include the fixed jaw plate and the movable jaw plate.DSMAC's Jaw crusher plates are manufactured with super high manganese steel, therefore they have a service life 50~100% longer than those made of traditional high manganese steel.
A wide variety of allis chalmers crusher parts options are available to you, such as turkey. You can also choose from high manganese steel allis chalmers crusher parts, as well as from energy & mining, building material shops, and manufacturing plant allis chalmers crusher parts, and whether allis chalmers crusher parts is 1 year.
Allis Chalmers Cone Crusher Parts, Allis Chalmers Jaw Crusher Parts. liming support Allis Chalmers Parts models including 45, 51, H4000, 500 ect. liming guarantees the Crusher Used Kobe Allis-chalmers 36-48ST Jaw Crusher S/No.11-1731 (36-48ST (48" X 36"))
For over a century, Allis-Chalmers has manufactured durable machinery for a variety of businesses, including farms like yours. At Abilene Machine, we know just as you do that your equipment is at the center of your farming operation, and that means protecting your investment with regular maintenance and part replacement.
C80 C100 C120 Jaw Crusher Spare Parts Fixed / Moving/ Swing Jaw Plate . Product Name: Jaw Plate Applications: Widely used in mining industry, metallurgical industry, construction industry, chemical industry and silicate industry for crushing hard and medium hard ore and rock, such as iron ore, limestone, copper ore, sandstone and so on.
Worthington Ag Parts has a wide selection of aftermarket new, used, rebuilt and salvaged Allis Chalmers parts online. Allis Chalmers was founded in 1901 and in 1990 was dissolved and taken over by AGCO. Ensure your Allis Chalmers tractor can keep up with the demands of your work with our selection of replacement parts.
allis chalmers - wd45, wd45 diesel, d17 up to s/n 3200 *may also fit wc, wf, wd if using our aftermarket manifold ac-004d polished 304 stainless steel 31 1/8" - overall length 11" - outlet length 1 3/4" - outlet o.d. 20 1/8" - shell...
Allis jaw crusher toggle plate - salatschuessel-beckmann.De.A pitman of a jaw crusher comprising an upper part, which comprises 1944, nov 9, 1948, allis chalmers mfg co, liner plate for jaw crushers.Part list 2 - bdi wear parts a.Marinho, hs3332, a.Marinho 1025 swing jaw.More.Get in Touch with Mechanic