briquetting machines by k.r. komarek

briquetting machines by k.r. komarek

For over 85 years, the KOMAREK name has been synonymous with briquetting machines and compaction, granulation solutions. K.R. KOMAREK Inc., a Koeppern Group Company, is a privately-owned organization and an industry leader in briquetting, compaction and granulation systems and equipment. KOMAREK Exclusive Cantilevered Briquetting Machines Our versatile B and BH Series machines feature a unique cantilevered roll design that prevents overloading and streamlines roll replacement. KOMAREKs heavy-duty DH Series machines include screw, or gravity-feed options. Wide horizontal roll shafts supported by bearings offer better control and easy maintenance. We work with you on the best solutions for your needs and applications Roller Presses for Large-Scale Agglomeration As a member of the Koeppern Group, KOMAREK offers larger production briquetting, compaction, comminution and wear protection solutions. Learn more about Briquetting, Compaction and Granulation Systems KOMAREK has over 800 machines installed worldwide, in a variety of industries, including chemical, energy, agricultural, mineral, metal, micronutrients, ceramic and recycling. Need help improving your process? Fill out our online form and one of our experts will get back to you. Contact Us Quote1"Our company has partnered with KOMAREK for over 20 years and we continue to expand our capabilities utilizing KOMAREK machines." Darryl M. [MICRONUTRIENTS] Quote2"I consider a briquetting machine the heart of this operation. We decided to use KOMAREK briquetting machines based on their reliability, high-quality reputation, and superior technical services. That was certainly a wise decision." Luis B. [MINERALS] Quote3"We knew KOMAREK was a leader in the briquetting equipment field. When we got positive results from the test, we decided that was the direction we wanted to head." Henry D. [BOROSILICATE GLASS]

For over 85 years, the KOMAREK name has been synonymous with briquetting machines and compaction, granulation solutions. K.R. KOMAREK Inc., a Koeppern Group Company, is a privately-owned organization and an industry leader in briquetting, compaction and granulation systems and equipment.

"I consider a briquetting machine the heart of this operation. We decided to use KOMAREK briquetting machines based on their reliability, high-quality reputation, and superior technical services. That was certainly a wise decision." Luis B. [MINERALS]

prab | metal scrap handling, fluid filtration and wastewater treatment

prab | metal scrap handling, fluid filtration and wastewater treatment

PRAB has a portfolio of over 39 customizable equipment offerings across 4 divisions, all unified under the PRAB brandoffering metal chip processing equipment, fluid filtration equipment, conveyors, industrial water & wastewater treatment equipment, parts, services, and solutions to meet the unique needs of a variety of customers around the world. Products are designed, engineered, and built to last. As testimony, PRAB has equipment still operating in the field that was installed over 57 years ago.

When you buy a PRAB product you are getting more than a superior machine. As one customer put it, I respect a supplier that takes responsibility for its products performance and system design in making certain that it is functioning as intended. PRAB is a valuable resource for us and we have confidence that they will be there to ensure its continued performance. So why choose PRAB? You need reliable equipment to keep production moving and we are there to help every step of the way. See more about us.

PRAB has conveyors still operating in the field that were sold over 57 years agoa strong testimony to our brands robust design. 13 customizable conveyor options are available for moving your wet or dry metal scrap from machining, stamping, die cast, or laser operations. PRAB conveyors have been proven to raise productivity up to 50% and increase worker safety up to 25%.

Let PRAB Metal Scrap Processing Equipment reduce your machining scrap turnings volume up to 90% by shredding or crushing it to flowable chips. Even more value can be added by separating the chips from cutting fluid with a wringer or briquetter which adds up to 25% more to the value from your scrap dealer and helps to recover up to 99% of your spent fluid.

When it comes to cutting fluid, PRAB customers are seeing a reduction in operational costs by as much as 90% and a payback within 6-9 months with fluid recycling equipment. You have the option of centralized or machine side systems for solving a wide range of fluid management issues.

Everything you need for effective industrial water & wastewater treatment at your facility is included with your new PRAB system. Each turn-key unit is designed for ease of installation, quick start-up, and efficient operation to minimize maintenance and monitoring. Start treatment of your incoming water, process water, or wastewater to reduce your haul-away costs up to 90% and stay in compliance with environmental regulations. PRAB Water & Wastewater Treatment Equipment works successfully in a wide of industries such as metalworking, oil and gas, mining, chemical, pharmaceutical, healthcare, food and beverage, and more.

Everything you need for effective industrial water & wastewater treatment at your facility is included with your new PRAB system. Each turn-key unit is designed for ease of installation, quick start-up, and efficient operation to minimize maintenance and monitoring. Start treatment of your incoming water, process water, or wastewater to reduce your haul-away costs up to 90% and stay in compliance with environmental regulations. PRAB Water & Wastewater Treatment Equipment works successfully in a wide of industries such as metalworking, oil and gas, mining, chemical, pharmaceutical, healthcare, food and beverage, and more.

oil expeller press machine,grain flour mill,wood pelleting plant,china

oil expeller press machine,grain flour mill,wood pelleting plant,china

Takes the largest Chinese market share and has over 40 production lines in the southeast coastal cities and inland cities in China, convenient to conduct on-site nvestigation. Manufacturing Enterprise With more than 10 years working experience in the field.

The company have passed the ISO9001 authentication and CCC certificate of low voltage Electric Appliance. Standing on the international market, we have passed CE certificate for our main products such as oil press, pellet mill, flour mill etc.

scrap baling press & hydraulic baling machine manufacturer

scrap baling press & hydraulic baling machine manufacturer

In the last 40 years, Advance Hydrau Tech has built a legacy of performance, innovation, quality, and service to become one of the worlds leading providers of efficient and innovative waste management and recycling solutions. Having built products for clients across 70 countries, we have earned recognition for our superior engineering, equipment innovation, and durability. Our machines incorporate latest technology, offer quick ROI, and are custom built to suit our clients specific requirements.

None of this would be possible without our dynamic and empowering culture. Its built on a set of shared values that shapes everything we do, both as individuals and as a whole. We sincerely believe in channelling our every effort towards helping you optimize production, improve operational efficiency, and increase profitability.

Advance Hydrau Tech has won accolades for the design and manufacture of state-of-the-art machines and solutions for processing multiple types of metal scraps and wastes. We are the leading manufacturers of hydraulic scrap baling machines, shredders, shears, and other waste management machines. Whether it is scrap metals (ferrous and non-ferrous), automobile scrap, plastic waste, paper waste or agricultural waste, we cater solutions for all. Our experience spanning four decades enables us to provide counsel regarding setting up recycling plants for scrap management and improving the operational efficiency of the existing setup.

We believe in keeping up with the latest trends and technologies in the recycling industry to always stay relevant. Find the latest innovations and stories in scrap processing and management in our blog.

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86/23, Village Ghevra, Near Hiran Kudna Mor, Mundka Industrial Area, Near Metro Pillar No - 626, Rohtak Road, New Delhi 110081 (India)

steel press machines | ruf briquetting systems

steel press machines | ruf briquetting systems

Whether in mechanical engineering, the automotive industry, aviation, steelworks or foundries: steel chips accure in many machining processes. They are usually contaminated with cooling lubricants like oil or emulsions and often have low bulk densities.

By briquetting alloyed (stainless steel) and/or unalloyed chips you streamline internal logistics, save storage space and costs and also recovers expensive cooling lubricants. A briquetting press for steel chips is therefore not only an ecological but also an economical alternative for chip processing.

Our hydraulic briquetting presses operate with a specific pressing power of up to 5,000 kg/cm and are suitable for a wide range of steel types (e.g. stainless steel, structural steel, machining steel, case hardened steel, X5CrNi18-10, tool steel, V2A & V4A, heat treatable steel or duplex steel). In each case the result is compact briquettes.

In the field of stainless steel machining, the customer produces for various industrial sectors such as measuring and control technology. The steel chips which accrue in the continuous 3-shift operation are reduced to small pieces directly at the processing machine and briquetted at once. This way, the different alloys can be cleanly separated, in order to achieve the highest possible marketing revenue. In addition, pressed out cooling lubricants are directly returned to the cooling lubricant circuit of the processing machine and chip logistics is significantly minimized right at the point of chip accrual. The customer now uses 18 individual RUF briquetting systems. The first one has already been in operation since 2009 and still impresses with its high uptime.

Christ & Heiri produce fine gearing parts of the highest precision. In this process, brass as well as steel alloys are processed. In the past, centrifuges and also competitor briquetting systems were used for chip processing. Two RUF systems replaced these in 2018, one for briquetting brass chips, the other one is used for steel chips. The machines convince with their low space requirements, high oil recovery rates and reliable operation combined with locally provided high-quality service.

With now two briquetting systems Lauble GmbH is enormously simplifying the handling of steel chips which accrue during the production of precision-turned parts. By switching from centrifuging to pressing, space is saved, large skip containers are not needed and at the same time forklift traffic is reduced considerably. The steel chips which are compacted into briquettes are largely dry, because pressing the chips reduces the amount of adhering cutting oil from 10-15 to three percent. The pressed out cutting oil is treated in order to be reused in the company's turning centres.

At the production plant the time needed in every shift to handle loose chips with about 16 chip trolleys was exactly analysed. It was very long. Briquetting significantly reduces the effort required for chip logistics. This is achieved with a machine equipped with a lift and tilt device and a slat-band chain conveyor for discharging the briquettes into a container. Thus 100-120 tons of steel chips per month are processed automatically, saving 60 man-hours monthly (which were previously needed for internal chip logistics). Furthermore, an additional revenue of 10 EUR per ton of briquettes is achieved. In order to prevent premature wear, high quality wear parts are used. Since its commissioning 2.5 years ago, the plant has run for about 7,000 hours.

In general, almost all materials can be made into briquettes. However, the chip particles should not be bigger than 50mm. The chips should not contain any impurities. For Wood & Biomass the moisture content should be less than 12 % (max 15 %).

We have many years of experience in briquetting which means that our experts are well-qualified to provide you with professional advice in choosing the right briquette press. We work with you to identify your individual requirements on the basis of the material in question and the production conditions. This then allows us to offer you custom-made briquetting machines or even complete briquetting solutions.

In addition to our briquette presses, we also offer additional peripheral equipment, such as conveyors, silos or chip hoppers. These allow the material flow of your chips to be optimised, and RUF peripheral devices can also be used to enable the briquetting of your chips to be fully-automated. Your briquette press will always be individually custom-made in accordance with your specific requirements.

why use oil-free lubricants in metal briquetting machine?

why use oil-free lubricants in metal briquetting machine?

The commercial metal briquetting machineincludes two types of metal chip briquetting machine and metal baler, which can do cold-press directly for various metal wastes into briquettes under great pressure. And it is convenient for the storage, transportation, and recycling of scrap metal resources. Customers who have some knowledge of metal briquette machineswill find that oil-free lubricating materials are often used in metal briquetting machines. Why? Here, Shuliy machinery, the manufacturer of metal recycling machinery, will explain the reasons for this in detail.

The prerequisite for oil-free lubrication of piston compressors by metal briquetting machines is the use of various self-lubricating materials to manufacture friction parts such as piston rings, guide rings and stuffing box sealing elements, so as to eliminate them from the cylinder (or liner) and piston rod Required lubricant.

There is no clear boundary between oil-free lubricating materials (self-lubricating materials) and non-self-lubricating materials inmetal briquetting machines. Generally, materials with small friction factors are called self-lubricating materials, that is, friction reducing materials.

At present, self-lubricating materials are mainly polymers, solid lubricants, and polymer-based composites. A polymer is a substance composed of a polymer, that is, a molecule having the largest relative molecular mass (between 10-16), so it is called a polymer substance.

The oil-free lubricating material in the metal briquetting machineis a compound formed by some low-molecular compounds (called basic structural units or monomers) through a polymerization reaction (addition polymerization reaction or polycondensation reaction), also known as a polymer compound. Due to the special structure of the polymer, the polymer can have the characteristics of reducing friction and abrasion and other excellent properties that cannot be achieved by other materials, and its application is very wide.

With the development of science and technology, the use of oil-free lubricating materials in metal briquetting machines is becoming more and more demanding. The application of ordinary single homogeneous materials has been restricted, and various new types of composite materials are constantly emerging. Polymers and the variety of composite materials is of great help to the processing and production of metal recycling machinery.

With long-term cooperation with many science and technology universities and well-known domestic enterprises, Shuliy machinery has become a large enterprise integrating scientific research, production and sales for baling and recycling of waste metal materials, which has standardized industrial plants and various large and medium-sized metal processing, riveting and assembly equipment.

buy suitable cooking oil machine for starting your small oil pressing business

buy suitable cooking oil machine for starting your small oil pressing business

If you are looking for the high quality and cost effective cooking oil making machine for starting your own small vegetable oil extraction business, you are in the right place! ABC Machinery should be your BEST and reliable cooking oil mill manfuacturer and supplier of edible oil pressing machine and refinery equipment.

This small scale complete set of cooking oil equipment can be applied to make oil from various vegetable oil seeds, just as large scale oil mill plant. This set of oil making machine can be customzied bused on your specific oilseeds and cost budget.Feel free to get in touch with us if you want more details of our edible oil machine or interested in this small oil manufacturing unit!

This is a complete cooking oil processing line an excellent option for producing optimize edible oils. This small scale edible oil production line can also be equipped with other kinds of equipment such as seed hulling / husking machine, crushing machine, oil filling machine and oil refining machine if required. Just contact us and tell us your needs, our service team will offer the appropriate and customized oil making plan based on your specific situation.

Lower price and wider processing range, makes screw oil press expeller the first choice for vegetable seed oil extraction in most cases.With the development of screw oil pressing technology, it is not only the preferred equipment for farmers to extract oil, but also becomes a popular option for establishing medium scale commercial oil production plant.

Due to the many economic benefits associated with lower overhead and maximum production rates, running small scale cooking oil production business is becoming a hot project to invest in, especially in South Africa, India, Uganda, etc. Smaller cooking oil manufacturing plant can also produce high quality edible oil from various oilseeds. In addition to low investment cost, small scale cooking oil machines also have low production cost and require smaller space to get started. (Read more about vegetable oil production business plan >>)

In addition to ease of use and quality cooking oil product, a small scale oil extraction plant also produces usable byproduct. The secondary product created by the cooking oil machines is known as oilseed cake.

Oilseed cake is a valuable co-product that can be used as animal feed or fertilizers. These byproducts can be sold to generate additional profit for our cooking oil making plant. Cotton is another example that once processed, the removed lint is used to make cellulose and yarn for world market products. Soybean byproduct is also used in products like soap, paints, and other household common products. Read more abouthow to set up a pellet mill?

Additional tips for cooking oil production include ensuring the quality of nuts and seeds used for oil extraction. Process in time to aoid deterioration of seeds and nuts. Together with suitable and quality oilseeds extraction machine, the result will be the premium edible oils.

hydraulic briquetting machine-a wide range of applications, reasonable price | fote machinery

hydraulic briquetting machine-a wide range of applications, reasonable price | fote machinery

Applied materials: graphite powder, fly ash, scale cinder, vanadium titanium ores, iron ore fine, carbon dust, quicklime powder, magnesia powder, copper concentrate, chromium ore powder, lead and zinc waste, bauxite, etc.

Hydraulic briquetting machine is a new generation of products developed by the mature and advanced technology and based on the development direction of domestic and foreign briquetting enterprises.

The hydraulic ball press machine adopts a hydraulic system which can increase the pressure intensity. Its hydraulic axis tightens and the whole machine has a compact structure with sturdy and durable Performance.

Hydraulic system: Its main function is to automatically provide a stable pressure to the pressure roller, and it also has the function of energy storage and safe overflow. The hydraulic system consists of a fuel tank, an oil pump, an oil filter, a relief valve, a check valve, and an accumulator.

The hydraulic ball press has a wide range of practical applications, and can process a variety of materials and powders, such as cryolite, alumina, fertilizer, metal magnesium powder, bauxite, aluminum ash, etc., and non-ferrous metals industry powder, auxiliary materials, powders in the refractory industry.

The hydraulic ball press machine can process a wide range of powder materials that are difficult to form balls like graphite powder, charcoal, fly ash, oxide skin, vanadium-titanium ore powder, steel making refining agent, iron fine powder, quicklime powder, magnesia powder, copper concentrate, chromium ore powder, lead and zinc wastes, bauxite, refractory matter as well as nonferrous powder.

The hydraulic briquette machine runs relying on the cooperation of driving and driven shaft supported by the exposed gear which is driven by the electromagnetic speed regulating motor; after being driven by the belt wheel and cylindrical gear reducer, the power is transferred to the pin coupling shaft.

Hydraulic pressure device is installed on the back of the driven shaft block, driven by the electromagnetic speed regulating motor, and after the belt wheel and worm reducer running, the spiral feed device presses materials into the main feed port.

As the constant matrix of the electromagnetic speed regulating motor, when the spiral feeder has the same pressing quantity with the inventory of the main body of the press machine, the feeding pressure will stay constant, thus stabilizing the balling quality.

The hydraulic protection device is driven by a hydraulic pump to generate high-pressure oil into the hydraulic cylinder and make the piston do axial displacement. The front joint of the piston rod is placed on the bearing housing to meet production pressure requirements.

When there are too much feeding materials between the two pressure rollers or entering the metal block, the hydraulic cylinder piston rod will be in a situation of pressure overload, which will cause the hydraulic pump to stop, the accumulator to buffer the pressure change, the relief valve to open the oil return, and the piston rod to be displaced.

And the gap between the pressure rollers is increased to allow the hard object to pass through, and then the system pressure returns to normal, thereby protecting the pressure roller from damage. The briquette machine can adjust the pressure according to the requirements of the pressure ball density with flexible production.

For materials that are difficult to form and the materials whose natural characteristics cannot be added with binders are all required to be pressed by a hydraulic briquetting machine. Under these circumstances, it creates a broad market prospect for the hydraulic ball press machine.

Compared with the ordinary ball press machine, the hydraulic ball press machine has superior performance and reasonable price, and has gradually become the mainstream product on the market and chosen by more and more customers.

Fote Heavy Machinery is a joint-stock enterprise mainly targeting in production of the heavy machinery, and integrating R&D, production and sales. The company's ball press equipment is made of high wear-resistant materials, with high molding pressure and meets production standards.

The resources of mineral powder, coal powder, coal slime and other materials in India are abundant. In order to improve the comprehensive utilization rate of these materials, most users will choose the briquette machines to improve the use-value of them.

In January 2019, a customer from India found Fote, hoping that we could provide a high-quality hydraulic ball press machine to process his pulverized coal. After learning about his needs, Fote engineers designed a set of hydraulic ball press production line which is suitable for him.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

abc machinery|turnkey solutions of biomass, grain & oil processing

abc machinery|turnkey solutions of biomass, grain & oil processing

ABC Machinery is dedicated in offerring turn key solutions from evaluating, designing, installing to commissioning and maintenance.We seek success as much as you do. The more profit you earn, the more reputation we earn. Win-win situation! This is how we do business. We are not just selling products, we are selling you a brighter and greener future.

Offer customized oil milling & refining plant, featured of better adaptability, flexible production, high quality of the oil, light color, pure flavor, simple technology, few supporting equipment. Capacity range from 10T/D to 5000T/D.

Our core business is to delivery technology, engineering and services over the world within the field of machinery of biomass densification and grain processing. We own two brands GEMCO and KMEC. GEMCO is our biomass machinery division and KMEC is our grain processing machinery division. Previous advantages from GEMCO and KMEC are inherited, reinforced and developed by ABC Machinery, so that to offer totally-optimized technological solutions.

gemco - pellet mill | oil press | biomass briquette machine

gemco - pellet mill | oil press | biomass briquette machine

Pelletizing Technology : It is the process of compressing or molding wood wastes, agricultural biomass, or animal compound feed into the shape of pellets. Wood pellets are normally used as fuel and pellets made from agricultural residues as animal feed.

Briquetting Technology : Briquettes are longer and more sizable (75~90mm in diameter) than pellets. A briquette press generates much higher pressure and temperature than a pellet mill. The briquetting process forms a natural glue and most often no additives are needed.

At GEMCO, we believe that the manufacturing and development of the industry-leading products and the improvement of equipment quality are always a top priority. Every year, 6~8% of GEMCO'S sales revenue is re-invested into R&D, so that to expand equipment capacity and increase the technology level. For over 20 years we have accumulated sufficient experience and knowledge in the manufacturing of pelletizing and briquetting machines, we've also build our own biomass densification laboratory.

GEMCO Energy provide a full package of services, including solving all your doubts on making pellets or briquettes, helping you reduce any worries before buying, planning total solutions for any of your special requirement, and 7/24 email and phone support. Either maintenance and repair issue or wearing parts replacement could be solved!

briquetting machines - we are #1 in briquette machine manufacturing

briquetting machines - we are #1 in briquette machine manufacturing

Our briquetting machines can be used for many applications, where the best known are briquetting lines for consumer logs and industrial boilers. Lately, we have been delivering many lines for the production of briquettes from agricultural residues. More specialized applications include briquette lines for MDF, Wood fines, bedding for animals and briquettes for biogas. The latest addition includes the production of briquettes for the production of carbonized briquettes. Take a look at some of our cases.

Consumer wood briquettes are the ideal products for replacing traditional firewood. Since the end of the 90s, the demand for consumer wood briquettes used for home heating systems, fireplaces and wood burning stoves have increased. Driven by the global focus on renewable energy, this demand is still growing. Compared to alternatives, briquettes are both convenient, profitable and sustainable.

With our briquetting machines, your waste will be turned into valuable renewable energy. In collaboration with our sister company RUF Briquetting System, we offer a wide range of customized solutions and a full line of consumer briquetting machines varying from low to very high capacities.

At C.F. Nielsen, we have specialized in mechanical briquetting. We offer high capacity lines ranging from 4-500 kg/hour and upwards, corresponding to wood waste of approximately 1.000 tonnes per year and more.

Testing of your raw material is essential, as raw material, even if it is the same species, varies from country to country and from customer to customer. By testing your actual raw material many potential difficulties will be avoided during start-up and production at your new briquetting plant.

Costs should not be the only factor to be considered, when evaluating a briquetting plant. For newcomers in the business of biomass, production might not seem complicated. Never the less, it is our experience that two customers with similar raw material can have a very different success rate in terms of profitability.

The moisture content of wood changes the calorific value of the latter by lowering it. Part of the energy released during the combustion process is spent in water evaporation and is consequently not available for any wished-for thermal use.

Raw material is the residue you are looking to use in your briquetting production. It is typically unprocessed material from either from wood or agricultural by-products. Examples such as straw, pineapple waste, sugarcane bagasse, birch, larch etc. can be used for briquetting.

The calorific or heating value is an important indicator of the quality of the pressed fuel briquettes. It measures the energy content of the briquettes. It is defined as the amount of heat evolved when a pressed fuel briquette is completely burnt and the combustion products are cooled. And the Gross Calorific Value, shortened as GCV, refers to the calorific value with the condensation of water in the latent heat, also known as higher heating value. Whereas during combustion, the heat of condensation of water contained in the fuel and formed during combustion will become unavailable because of the vaporization of the water. And then, the useful heating value is gained after the heat of condensation of the water being subtracted from the gross calorific value, which is referred to as the Net Heating Value or lower heating value.

Due to low level of lignin, it is not possible to make briquettes in bigger diameter than 75 mm without adding any binder. Although rice husks are perfect for briquetting, they also contain a high silica content, resulting in a high ash content. Briquettes from rice husk are most often used in boilers or furnaces with very high burning temperature to avoid a low silica melting point and sintering (crystallization) of ash.

Biomass briquettes are a biofuel substitute to coal and charcoal. Briquettes are mostly used in the developing world, where cooking fuels are not as easily available. There has been a move to use briquettes in the developed world, where they are used to heat industrial boilers in order to produce electricity from steam. The briquettes are co-fired with coal in order to create the heat supplied to the boiler.

briquetting machines & applications

briquetting machines & applications

For over 85 years, the KOMAREK brand has been synonymous with briquetting machines and applications. We specialize in the design and manufacturing of briquetting, compaction and granulation systems. Applications KOMAREK offers a variety of roll briquetters and custom roll compactors. Our machines can be tailored to your specific applications and are capable of handling sizes as small as 5 lbs (lab size), up to 60 tons (production-machine size) per hour. Key features of KOMAREK briquetting, compaction and granulation machines: Horizontal and vertical feed for screw or gravity feed options Custom sizes and shapes for pockets Variable speed roll and screw feeder drives to maximize product quality Rolls and feed screws available in wear and corrosion-resistant alloys Designed for easy maintenanceSolid Oil Filled Bearings option KOMAREK Exclusive Cantilevered Briquetting Machines Our versatile B and BH Series machines feature a unique cantilevered roll design that prevents overloading and streamlines roll replacement. KOMAREKs heavy-duty DH Series machines include screw, or gravity-feed options. Wide horizontal roll shafts supported by bearings offer better control and easy maintenance. Roller Presses For Large-Scale Agglomeration As a Koeppern Equipment, Inc. company, KOMAREK offers larger production briquetting, compaction, comminution and wear protection solutions. KOMAREK Briquetting Machines & Applications KOMAREK has over 800 briquetting, compaction and granulation machines installed worldwide, in multiple industries including: Find The Best Briquetting Machines & Applications That Fit Your Needs! Our highly-trained staff has decades of experience to help you select the best machine design for your specific applications. Ask KOMAREK

KOMAREK offers a variety of roll briquetters and custom roll compactors. Our machines can be tailored to your specific applications and are capable of handling sizes as small as 5 lbs (lab size), up to 60 tons (production-machine size) per hour.

metal briquetting machine

metal briquetting machine

Metal briquetting machine is also called vertical metal scrap recycling machine, metal chip merging machine,metal pressing machine, high-density metal chip briquetting machine. The working principle of this machine is to use hydraulic pressure to press the metal which can produce plastic deformation into a solid block with high density.

This machine is mainly composed of hydraulic rod, oil cylinder, four support columns, forming columns, molds, discharge plates, and other parts. The hydraulic system uses a two-way cartridge valve, which has the characteristics of small size, small flow resistance, good sealing performance, compact structure, stable operation, and long service life. The key to metal forming briquettes is to have enough external force, and this hydraulic system can provide sufficient pressure. Compressing loose metal shavings into metal blocks with a density greater than 5.5 kg per cubic.

Metal chip briquetting machine is mainly used for cold pressing powdery, granular, small flake copper chips, iron chips, aluminum chips, alloy powder, stainless steel chip, iron ore powder, magnesium powder, copper powder and other metal chips Into a 3-5 kg cylindrical cake. It can also be used for pressing non-metal materials such as coke and slag powder.

First, put the loose material into the storage bin at the back of the machine. The material in the storage bin enters the forming mold of the machine. The hydraulic rod directly above the machine keeps dropping, and the loose material is compressed into a compact high-density material blocks. The working efficiency of this machine is very high, it can produce 4-5 pieces in one minute. The machine adopts PLC program for automatic control, which can realize fully automatic continuous production.

scrap metal briquetters - increase scrap value up to 25% | prab

scrap metal briquetters - increase scrap value up to 25% | prab

PRABs Dualpak Briquetting Machines increase the value of metal chips, loose turnings and swarf by compressing them into near solid, dry briquettes for scrap metal recycling to send to the recycler or feed to furnace. Unlike competing briquetting machines, the Dualpak uses two opposing hydraulic cylinders. These cylinders press metal equally from both sides, creating the driest, most compact scrap pucks on the market.

Briquettes- or scrap pucks, are easy to re-melt, transport or store giving you more floor space, optimized container fill, cleaner shop and more value from the scrap dealer until a better price is available for scrap metal recycling. Youll also maintain a cleaner, more environmentally friendly shop with a briquette press. Dualpak briquetting machines are available in nine models to handle different capacities and a variety of machining metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.

The Dualpak Briquette Press is available in nine models to handle different capacities and a variety of machining metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.

Image Below & Far Right: Auto lube systems are designed to automatically supply a small quantity of clean grease or oil to bearings on a regular basis-improving bearing performance and eliminating maintenance required for manual greasing.

Dualpak briquetter scrap removal systems are available in nine models to handle capacities up to 5,000 LBS lb/hr (2268 kg/hr) and a variety of machining metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more. See charts below for full specifications.

Briquetters reduce machining scrap moisture content and simplify handling, allowing shops to get more money from the scrap dealer and to save on coolant. The PRAB Dualpak Briquetter uses superior dual-ram compression technology for producing the industrys densest metal scrap pucks. Pucks are easy to re-melt, transport or store which frees up more floor space. They also optimize container fill and create a cleaner shop. The PRAB Dualpak Briquetter handles a variety of scrap including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.

Material is introduced to the live bottom feed hopper. Multiple feed augers move material into the feed process. Material is picked up by the cross-feed auger. The cross-feed auger sheers material and feeds it to the incline auger. The incline auger feeds material to the vertical charge augers which meters and controls the quantity of material fed into the compression chamber. When the vertical charge augers reach the full condition, they disengage, and compression begins. The door punch moves in for final compression. The finalized puck drops onto a conveyor, which can be custom designed for the system.

PRABs Dualpak Briquetter makes it easy to remelt, transport or store scrap metal briquettes until you can get a better recycling price. Youll also maintain a cleaner, more environmentally friendly shop, and reclaim valuable machining fluids.

Machining operations can benefit from briquetting. PRAB Dualpak Briquetters compacts metal chips and swarf into near solids cylindrical briquettes that can be efficiently remelted increasing the value of your scrap. The risk of smoke or fire is greatly reduced because up to 99% of all fluids both hazardous and non-hazardous have been removed. Heres how the Dualpak Briquetter works. First, metal chips are loaded into the chip hopper. Augers located on the floor to the side and in front of the metal chip hopper transport the chips from the hopper to the infeed auger. When the chips arrive at the infeeder auger a meter volume of chips are feed into the compression chamber. Once the chamber is loaded, two opposing hydraulic cylinders are actuated, and the metal chips are compacted into a dense consistent briquette. During the process, residual fluid is removed due to the intense pressure exerted on the chips and is collected into a containment tray. After the compression cycle has completed, the newly formed briquette is ejected from the compression chamber onto the discharge conveyor.

In July 2014 PRAB, Inc. acquired the PuckMaster assets in order to bring together the best in briquetting technology and material handling under one brand. PRAB supports all existing PuckMaster installations worldwide. Customers with PuckMaster briquetting machines that need service should contact the PRAB customer service department.

White Paper White Paper: 8 Problem Areas Affecting Metalworking Operation Profitability White Paper: Avoiding Accidents, Injuries & Illnesses In Metalworking Operations White Paper: Getting the Most Value from Metal Scrap and Spent Fluids White Paper: Green Engineering White Paper: Reducing Haul-Away Costs in Metalworking Operations White Paper: Prioritizing Plant Housekeeping In A Metalworking Operation

A frequent question shops ask is whether they should spin their chips to send to a recycler, or if they should briquette. They ask questions like: How can we consolidate our chips to get the highest resale value? Would we maximize the value of our scrap by briquetting? Or is spinning the chips the best option? Assessing the Situation []

Without processing metal scrap and recycling cutting fluids in-house, metalworking operations do not get the maximum value for their chips from the scrap dealer and cutting fluids are substantially wasted. However, with the right scrap and fluid handling equipment metal scrap can be a great source of revenue and recycled fluids can drastically cut the costs of new fluid purchases, []

Download Proven to Increase Scrap Value Up to 25% Exclusive Dual-Ram Compression Technology PRABs Dualpak Briquetter machines increase the value of metal chips, loose turnings and swarf by compressing them into near solid, dry briquettes to send to the recycler or feed to furnace. Unlike competing briquetting machines, the Dualpak uses two opposing hydraulic cylinders. These cylinders press []

best briquette machine & plant designed for biomass briquetting

best briquette machine & plant designed for biomass briquetting

This punching briquetting machine (mechanical stamping briquetting plant) matches with the 45kw main motor connected with inertia wheel. The main motor drives the connecting rod doing reciprocating motion in stamping type. The speedy attack makes the temperature of raw material increases rapidly, fiber becomes soft, volume compresses and density is higher. Compared to other briquetting machine, advantages of wood briquetting plant are significant, such as advanced design, stable structure, high adaptability and efficiency, low cost.

Compared to the Europe briquette making machines, GC-MBP briquette machine has strengthened the pressure of briquetting. The speedy attack makes the temperature of raw material increases rapidly, fiber becomes soft, volume compresses and density is higher.

According to the differences of shape, size, moisture and composition of raw material, density of final briquettes is different. Therefore, quality of raw material is the core element to improve the briquette production efficiency.

This GC-MBP-1000 briquetting machine is mainly used for crushing and briquetting the raw materials, such as crop stalks, grain shell, peanut seedlings, cotton bar, sawdust, saw dust, branch, bark, bamboo power, furfural residue, wood scraps, forest residues and house refuse. Screw Briquette Press for Sale>>

The output fuel briquette is a kind of renewable biological energy source, which can be used for generating electricity, heating and also used as life fuel. To some extent, it may instead of mass of fossil energy.

The main function of feeding machine, also known as belt conveyer with packing augers, is to deliver the dry and kibbling material into the depiler machine. The Separator machine pass the material from feeding machine to two flow boxes by driving lever and packing auger equably. Through the two flow boxes on left and right side, the material accesses into the briquette making machine. In order to delivering the material equably, the longer packing auger delivers the material to the central feeding port connecting with two separate deliver ports, and through the two separate deliver ports, the material is feeding into the main machine by two packing auger.

As the core equipment, the main machine must be forced feed lubrication by CBN310 giant gear pump with 1.5kw motor drive to ensure all moving components are in normal lubrication condition. Please start the oil pump motor before main machine. Because of the locking function of oil pump motor, the main machine can not start without starting oil pump motor.After starting oil pump motor, the main machine can be started. Then check oil pressure indicator firstly to make sure oil pressure is in normal. If it has not reached to the normal oil pressure, 5-10kg/cm (0.5-1mpa), please check flow divider on inlet oil line and bearing.When main machine runs without abnormal vibration and noise and eccentric wheel drives the reciprocating motion of pulley in 280 times per minute, the feeding machine begins to feeding. The raw material gets into the flow box by feeding machine and Separator machine. Then gets into the pressing compartment through packing augers on left and right side of flow box.Under the extruding of the punch chip and drill drift, raw material gets softened with increased temperature and small volume. Through the moulding with throat taper, the product which has been solid and hard is expelled gradually.

The forming of briquette is affected by pressure and temperature. Briquetting machine works relying on momentum of crank block. Under the normal status, crank block extrudes the material in 280 times per minute. The pressure can reached to 300t, and the temperature can reached to 150-200. Therefore, briquetting machine can adapt the raw materials very well.

We receive enquiries in English, Espaol (Spanish), (Russian), Franais (French) and (Arabic) . Our professional team will reply to you within one business day. Please feel free to contact us!

the biomass briquette machine was created with one basic idea in mind

the biomass briquette machine was created with one basic idea in mind

AGICO biomass briquette machine was created with one basic idea in mind. We want to give the average person the ability to have their own renewable heat source from local inexpensive materials that are available. With the changing economy and the fluctuating cost of oil and natural gas prices, many people have turned to using briquette stoves and furnaces for heating their homes. We are taking this one step further by offering people the machinery needed to make their own briquette fuel. Until recently briquettes were made from sawdust. In the last couple of years, many other types of biomass have been briquetted and used successfully in briquette burning stoves and furnaces. Flowchat: Raw material Crusher Drier Biomass Briquette Machine Packing Machine Finished Product

We are also proud to offer the complete briquetting plant including crushing machines, drying machines, briquetting machines and packing machines that are necessary or optional for making high quality briquettes.

Crushing machine prepare suitable size raw material for biomass briquetting plant. The requested size for briquetting is 3-5mm.The choice on crushing machines depends on the types and sizes of raw materials. Hammer mill is to crush small sized material with diameter no more than 50mm, such like tree branches, tree trimmings, wood chips, wood cuttings, cotton stalk, corn stalk, wheat straw etc. Blate type wood crusher is to crush wood logs with diameter less than 200mm to 3-5mm at any length.

Drying machine prepare suitable moisture raw material for biomass briquette press. Moisture of raw material is important for making good briquettes. The proper moisture of raw material should be 8-12%. The choice on dryer model depends on the original moisture content of raw materials. Main Data about Drying Machine

Biomass Briquette Press makes the biomass material into briquettes. After the well preparation of raw materials, it is easy to operate and work at briquette press to produces high quality briquettes.

When machines rise to over 300 centigrade, the material can be fed continuously into briquetting press. First, the color of briquettes may be a little dark or even black, but after a while, the color will lighten to normal levels coming out of biomass briquette machine.

Our 500kg/h briquetting project in Russia has brought large fortune to our Russian customer, so please feel free to contact us, and our special project for you can bring you considerable benefit, too!...

hydraulic briquette making machine makes various biomass briquettes at competitive price

hydraulic briquette making machine makes various biomass briquettes at competitive price

Hydraulic biomass briquette machine is also called wood briquette machine or biomass brick machine. Hydraulic biomass briquette machine is the newest model briquette machine made by GEMCO. It is mainly used to produce wood or sawdust briquettes, and also can process other biomass materials like rice husk, straw, paperboard and sugarcane bagasseor.

After pulverized by hammer mill, the powder wood or sawdust with moisture content of 12% will be put into the material bin. Then they are conveyed to the briquetting cavity through a screw conveyor. After that, the materials are pressed by hydraulic pressure into briquettes and pushed out.

As our star biomass briquetting product, GC-HBP125 hydraulic briquette making machine from AGICO can significantly reduce the size of all kinds of biomass material that you have as much as 90%, turning them into biomass briquettes with smaller volume, higher heating value concentration and easy for transporting. This new generation hydraulic briquette machine bring hydraulic system and its features into biomass fuel industry. By integrating Siemens intelligent PLC module, this briquetting machine realizes a better environment where making biomass briquettes is smarter, safer and quieter. This hydraulic briquette machine makes briquettes from kinds of biomass material, including hard and soft wood, chipboard, paper, wood shavings, saw dust, crop straw, etc.

If you are from furniture industry, or saw mills and so forth, GEMCO hydraulic briquette machine is the very right machine for you as it can help you dealing with the tons of wasted material by pressing them into compact high value biofuel briquettes, whose combustion performance is much better than the regular firewood or coal. This is definitely a one-stone-two-birds business.

It is mainly composed of oil tank, motor, oil pump, a number of solenoid valve, pressure gauge, heating and cooling system, etc. Hydraulic briquetting system has the advantages of low noise, simple operation, saving space, and light weight. It is designed with perfect overload protection system. The oil pump is driven by motor. Then through the electromagnetic directional valve, the action of each hydraulic cylinder can be controlled precisely and achieve the best briquetting result. Our hydraulic system is equipped with a pressure gauge, making it possible to display the pressure values under the current working status, so that the operator can easily control the briquetting process.

This biomass briquette making machine is also equipped with cooling and heating system to control the temperature of oil tank. The system will automatically start cooling or heating when it is higher or lower than set temperature. There is an oil filter in the oil tank. Cooling oil return adopts two-circuit. Once blocking, the one-way valve oil return can be open, to eliminate the safety trouble.

The electrical part is automatically controlled by PLC system through sensors and application. The parameter is set by the touch screen. There is position sensors mounted on the prepressing cylinder and master cylinder, in order to better control the oil tank and make briquettes with different specifications.

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