Prakruti Machines was founded byMr. Laxman Helawar, a mechanical engineer with passion for machines. Few years since inception, today Laxman and his team of dedicated staff are working towards producing most cost effective and production efficient hydraulic briquetting machines in the world.
Our technical talent pool consists of a qualified and efficient group of Engineers, quality controllers and operators who have been employed with us since inception and they are our most valuable asset
Briquetting Press is die and punch type Hydrualic press with Filtered & cooled lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gearbox and a motor. Regulated feed to the press is provided by independently driven screw through Rexible pulley/drive on motor. From feeding chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controlled by panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. biocoal from all types of degradeable biomass. Residues & wastes such as groundnut shell, wood waste, baggasse (sugar cane stalk), cotton shell/stalk, mustard husk/straw, coQee husk, pine needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.
Anything which is biomass and is waste can be briquetted into high calorific Fuel briquettes. It can be Wheat Straw, Mustard waste, Rice husk, Arhar stalks, Groundnut Shell, Pine needles Sarkanda, Bagasse. Coffee husk, Cotton Stalks, Sunflower waste, Sugarcane , Bagasse, maize stalks, bajra cobs & Coir dust in agricultural waste. Similarly forest waste such as Wood chips and shravings, Tree bark, twings, Saw dust bamboo, Wild grasses, Shrubs, Leaves & trash can also be briquetted without any binding agent with the help of briquette machines.
Briquette press receives Biomass waste by a speed controlled screw conveyor. The speed of the screw determines the outcome of the machine this hardness of the briquette. The speed of the raw material is regularized on the basis specific gravity of the raw material. A modification of the specific gravity of the raw material will thus results in a variation of the hardness of the briquette. We at Prakruti Briquette Machines always recommend our briquetting presses to be equipped with an automatic capacity adjustment system that will adjust the capacity up and down depending of the raw material.
Raw material like saw dust is screened and stalk (Forest & Agro Waste) are grinded by chipper cum Grinder (Single Action)For using material of two or more type, it should be mixed in suitable from by mixture/ manualy.if raw material has high moisture it should be reduced by sun drying or using flash dryer if moisture is so high, it can be reduce by Rotary drum dryer.Hammer mill grinder is used to grind the material to get desired to get desired grains size for small models. Raw material (desired grain size) is transported by pneumatic system to holding bins fixed over Briquetting press. Dust is collected by cyclone or direct by screw conveyor to B.Pass. By screw conveyor, material is discharged from bin to the press. Material is Compressed by ram through taper bored die. By compression temperature is raised & lignin come to the surface and binds the material by its natural binder. Briquettes are formed in shape of log and it is automatically pushed through cooling line to the storage points.
Finish Products Briquettes have high specific density (1100-1200 kg/m3)and bulk density. These can withstand the stocks of long distance transport, Loading /Unloading and transportation costs are much less, requirement is drastically reduced. Comoared to fired wood or losse biomass, briquettes give much higher boiler efficiency because of low moisture and higher density. A Briquettes is an ideal Due to Eco friendly & Renewable Energy Fuel. Economical and cheaper than other solid fuels i.e coal & wood. Higher calorific value around 3600-4800 K Cal/Kg & above. Pollution free because there is no sulfur or any fly ash when burn. Consistent high burning efficiency due to the low moisture. Easy for Transportation, feeding due to unique shape. Combustion is more uniform compared to other coal. Demand able market due to high rise in fossil fuels price.
To produce high-quality briquettes the following requirements must be met: Moisture of raw material should be ranges between 8-15%. Raw material should be pre-shredded to the size of 5-50mm according to model. Raw material should be free from foreign substances such as sand, stones and metal.
Today every country wants to preserve their fossil fuel such as oil, natural gas, coal & wood. Briquette is not only a good fuel but is also good for nature, as it only emits that mush of CO2 which is required by the environment for Plants & trees. Beside Energy various governments offers huge incentives and promotional tax benefits to install Briquette Press & Machines.
Briquetting Press is die and punch type Hydraulic Filtered & cooled lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gear box and a motor. Regulated feed to the press is provided by independently driven screw through flexible pulley drive on motor.From feeding chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controled by panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. biocoal from all type of degradeable biomass. Residues & wastes such as groundnut shell, wood waste, baggasse(sugar cane stalk), cotton shell/stalk, mustard husk/straw, coffee husk, pine needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.
briquetting machine | briquetting machineprice | briquetting machinemanufacturers in india | briquetting machineproject report | jumbo 90briquetting machinecost | briquetting machinemeaning biomass briquetting machine | biomass briquetting machineprice in india | biomassbriquettemachinefor sale | biomassbriquettemachinemanufacturers | biomass briquettingplant | biomass briquetting plant | briquetting plant | briquetting plant manufacturer | sawdust dryer | sawdust dryer for sale | biomass pellet machine | biomass pellet machine india | pellet making machine india | small pellet making machine | sawdust making machine | sawdust making machine for sale | wood crusher machine | waste wood crusher machine | wood briquette machine | sawdust making machine price in India | wood sawdust making machine in India | wood powder machine price in India | wood powder grinding machine
According to the composition, the energy content of biomass briquettes produced by the biomass briquette machine is about 4.48 to 5.95 kJ/g, while the energy content of wood chips, charcoal and wood particles is 7.24 to 8.25 kJ/g. Studies have shown that the shape and caloric content of biomass agglomerates have the best combustion efficiency. The energy output of hollow briquettes is comparable to conventional fuels, but it does not pollute the environment and can be easily obtained at low cost.
In developing countries in Africa, Asia and South America, biomass briquettes made from wood, sawdust, and agricultural waste are currently a good substitute for firewood and charcoal. Therefore, the daily functions of various industries have been transferred to briquetting machines instead of using traditional other fuels for the production process. A large number of biomass briquetting plant manufacturers or suppliers are participating in the manufacturing of briquetting equipment. Due to professional knowledge and experience, the biomass briquetting machine manufacturer should be contacted to effectively manage the entire process. GEMCO is a professional manufacturer and supplier engaged in the production and processing of biomass briquetting machines. We will provide you with customized solutions and turnkey projects. Welcome to contact us!(Recent Project: Biomass Briquette Plant Setup in Thailand >>)
Biomass briquette machinerefers to the biomass fuel machinery that makes briquettes from biomass waste. They have been utilized around the globe for years because of their irreplaceable advantages. GEMCO, the leading biomass machinery manufacturer and supplier, provides 3 types of briquetting machines to meet different requirements for biomass briquettes production. All of them are widely used and popular because of their unique characteristics and usages.(Related Post: GEMCO Pellet Mill for Sale >>)
Themechanical stamping biomass briquette machine is popular because of its multi-functions: it can produce 8/10mm diameter biomass pellets as well as 22/30/70mm diameter round biomass briquettes! It is a very good help for farmers since it can turn the crop waste into valuable fuel briquettes. It is also a good choice for biomass briquetting plant and biomass briquettes production business. With this mechanical stamping briquette machine, you wont worry about your energy bill anymore! (Latest News: Punching Briquetting Equipment to Make Peanut Shull Briquettes in India >>)
Thescrew type biomass briquette machineis usually used to produce briquettes with a hole in the center, so that they can have larger contact with air and will be more fully combusted. This machine is also the key component inmaking charcoal briquettes, especially the BBQ charcoal. When made into charcoal, the briquettes become lighter and no ash. So these briquettes are often sold in supermarkets and welcomed by people.(Related Post: 1TPH Screw Wood Briquetting Line in Pakista >>)
But, for making charcoal briquettes, a carbonization furnace is indispensible since it can turn biomass briquettes into high value charcoal briquettes. (Related Post: How to Make Charcoal Briquettes?)
Buy High Quality 3 Types of Briquettes Making Machine for Biomass Briquettes Making: HOT sale briquette making machines offered by biomass briquette machine manufacturer or supplier, guide on process of briqutting and how to start biomass briquettes making business with limited cost in Tanzania, Egypt, Morocco, Ghana,South Korea, etc.
GCBA series briquette machine is also a type of screw briquette press that is widely used by farmers, small scale briquette production line. It is designed with automatic temperature control system for easy operation and can be used to process high density woods into biomass briquette fuel. The briquettes it produced is hollow hexagonal or quadrangular cylinder that is carbonization on its outside, so its higher combustion rate.
Having learnt from the above, we can come to a conclusion that these 3 types of biomass briquette machines are different from each other, and they all have their own advantages. You can choose one based on your actual needs! We can totally guarantee its price and quality. Any questions, just contact us without hesitation!
The function of biomass briquetting machine is mainly to convert waste from forestry, industry and various industries involving agriculture. All this waste will be collected and fed into the briquetting machine to produce cylindrical briquettes, which are the final product obtained from the machine. Our briquetting machine can process many biomass wastes into biomass briquettes, such as wood chips, sawdust, sugarcane bagasse, cotton stalks, rice husk, coffee husk, wheat straw, palm husk, sunflower seeds hull, paddy straw, coir pitch, etc.. If you want to know whether your materials are suitable for briquetting or not, please just contact us to ask for samples or test for you!
With the scarcity of fuels such as wood and coal, customer demand is growing. The pricing of the briquetting machine is reasonable compared to the benefits provided to the manufacturer. Due to the environmental protection of the equipment, the bright prospects of the industry can be clearly investigated. We boast strong capacity to help you set up a complete biomass briquette plant to produce high quality biomass briquettes for commercial or individual purpose.
As a manufacturer and supplier of a biomass briquetting machine factory, we can help you plan carefully in time and save processing costs, which inevitably means that excellent work efficiency can be guaranteed. The briquetting machine manufacturers also ensure that their products are of high quality and environmentally friendly. We use high-quality raw materials and components, such as peanut shells, Cumin seeds, tree leaves, jute waste, etc. Each of these materials is usually processed through effectively integrated manufacturing levels to manufacture the final product.We can provide the auxiliary equipment of the biomass briquette production line, but also have experienced engineers to take in charge of equipment installation and commissiong. Choosing us, you can save a lot of investment cost. We have built a lot of briquetting plant projects around the world, including Russia, Thailand, Pilippines, Pakistan, Indonesia, Malawi, Australia, Canada, etc. Just tell us your needs, we can quickly offer you the customized plan and FREE quotation!
Metal briquettes offer numerous advantages: optimized storage and more efficient transportation through volume reduction. The briquetting process for metals also enables the recovery of expensive cooling lubricants, residual oils and emulsions, which are then fed back into the cooling or lubrication circuit. The resulting metal briquettes can be smelted down directly, whereby they sink down in the melting process and thus melt with less slag formation and burn-off.
WEIMA not only briquettes light metals such as aluminum and magnesium, but also copper, brass and bronze, as well as sawing and milling waste from steel. Even special alloys in powder form, slag compounds, battery waste or grinding sludge from the most diverse materials can be briquetted without any problems. The briquetting process for metals provides an optimal starting point for the further processing or sale of pressed metal chips.
1. Direct and efficient melting down of the metal briquettes with significantly less burn-up 2. Volume reduction of up to 90% of the starting material 3. High pressing pressure for high briquette density 4. Better residue handling 5. Minimized disposal costs 6. Reduction of transport and storage costs 7. User-friendly design 8. High ease of maintenance
WEIMA offers the entire performance spectrum of briquette presses for small metalworking companies with a capacity from approx. 40 kg/h up to high-performance presses for industrial companies with a capacity of up to 400 kg/h.
In the metal recycling process, shredding is often the first step. Depending on the composition and shape of the metal scrap, it is sometimes necessary to shred the residual metal before briquetting. This results in a homogeneous throughput size which are ideal for further processing. Shredding and further preparatory processing steps such as cleaning of the metal chips contribute significantly to the production of higher quality metal briquettes.
The WEIMA show room is equipped with shredding and briquetting machines of all sizes and technologies. This enables us to simulate your application as realistically as possible. You have the possibility to send us your material or visit us directly in sunny South Carolina.
From metal scrap to wood waste, these byproducts of construction or manufacturing processes are often considered waste, worth little. But what if they could become cost-saving, money makers instead? A modern briquetting system starts saving you money and reducing waste from day one.
As the global leader in industrial briquetting, we understand the cost and the hassle of dealing with metal scrap, wood chips, and biomass waste. Thats why weve made it our mission to help manufacturers become more efficient, profitable, and sustainable.
Our briquetting machines can be used for many applications, where the best known are briquetting lines for consumer logs and industrial boilers. Lately, we have been delivering many lines for the production of briquettes from agricultural residues. More specialized applications include briquette lines for MDF, Wood fines, bedding for animals and briquettes for biogas. The latest addition includes the production of briquettes for the production of carbonized briquettes. Take a look at some of our cases.
Consumer wood briquettes are the ideal products for replacing traditional firewood. Since the end of the 90s, the demand for consumer wood briquettes used for home heating systems, fireplaces and wood burning stoves have increased. Driven by the global focus on renewable energy, this demand is still growing. Compared to alternatives, briquettes are both convenient, profitable and sustainable.
With our briquetting machines, your waste will be turned into valuable renewable energy. In collaboration with our sister company RUF Briquetting System, we offer a wide range of customized solutions and a full line of consumer briquetting machines varying from low to very high capacities.
At C.F. Nielsen, we have specialized in mechanical briquetting. We offer high capacity lines ranging from 4-500 kg/hour and upwards, corresponding to wood waste of approximately 1.000 tonnes per year and more.
Testing of your raw material is essential, as raw material, even if it is the same species, varies from country to country and from customer to customer. By testing your actual raw material many potential difficulties will be avoided during start-up and production at your new briquetting plant.
Costs should not be the only factor to be considered, when evaluating a briquetting plant. For newcomers in the business of biomass, production might not seem complicated. Never the less, it is our experience that two customers with similar raw material can have a very different success rate in terms of profitability.
The moisture content of wood changes the calorific value of the latter by lowering it. Part of the energy released during the combustion process is spent in water evaporation and is consequently not available for any wished-for thermal use.
Raw material is the residue you are looking to use in your briquetting production. It is typically unprocessed material from either from wood or agricultural by-products. Examples such as straw, pineapple waste, sugarcane bagasse, birch, larch etc. can be used for briquetting.
The calorific or heating value is an important indicator of the quality of the pressed fuel briquettes. It measures the energy content of the briquettes. It is defined as the amount of heat evolved when a pressed fuel briquette is completely burnt and the combustion products are cooled. And the Gross Calorific Value, shortened as GCV, refers to the calorific value with the condensation of water in the latent heat, also known as higher heating value. Whereas during combustion, the heat of condensation of water contained in the fuel and formed during combustion will become unavailable because of the vaporization of the water. And then, the useful heating value is gained after the heat of condensation of the water being subtracted from the gross calorific value, which is referred to as the Net Heating Value or lower heating value.
Due to low level of lignin, it is not possible to make briquettes in bigger diameter than 75 mm without adding any binder. Although rice husks are perfect for briquetting, they also contain a high silica content, resulting in a high ash content. Briquettes from rice husk are most often used in boilers or furnaces with very high burning temperature to avoid a low silica melting point and sintering (crystallization) of ash.
Biomass briquettes are a biofuel substitute to coal and charcoal. Briquettes are mostly used in the developing world, where cooking fuels are not as easily available. There has been a move to use briquettes in the developed world, where they are used to heat industrial boilers in order to produce electricity from steam. The briquettes are co-fired with coal in order to create the heat supplied to the boiler.
5 Convenient for storage and transportation: Briquettes are convenient for storage with reduced volume in the shape of a square, spherical, elliptic, egg, pillow, etc., therefore their transportation costs can be reduced.
4 Metals and metal alloys: iron powders, aluminum powders, magnesium powders, copper powders, lead powders, zinc powders, tungsten powders, sulfur powders, chromium powders, cobalt powders, silicon powders, nickel powders, oxide scale, etc.
Boiler industry. It is widely used for civil and household cooking (including BBQ), power supply and heating in factories, hotels, hospitals, food processing plants, schools, bath centers, hotels, restaurants and other industries.
To ensure the normal operation of the briquette press machine, the power supply should not be lower than the nominal input voltage of the briquetting machine. When the nominal value is 24VAC, the voltage fluctuation should not exceed 25%.
Therefore, users who configure briquette making equipment should consider and perform comprehensive calculations to reduce production and investment costs while ensuring product quality and efficiency.
The material enters the hopper of the briquette machine uniformly from the storage bin through the quantitative equipment and is adjusted by the adjusting gate on the hopper, so that the material enters the middle of the roller evenly.
The unit pressure increases from small to large until the center of the rollers, and the unit pressure of the moulding reaches a large value. As the rollers continue to rotate, the molding pressure continues to decrease until the material enters the off-ball state and falls out.
65 manganese alloy, with relatively low cost, is commonly used for casting roller skins. The hardness of the roller skin is not too high, so it is not wear-resistant. It is suitable for pressing fine materials such as coal powder and clay.
92 chromium-molybdenum, with relatively high cost, is commonly used for forging roller skins. The hardness of the roller skins, which can reach above HRC62, is also relatively high. It is suitable for pressing rough materials such as iron powder and metal ore powder.
The medium and high pressure briquette making machine: They need to use type 2 bearings, such as 22318, because of high load. This type of bearing not only has a self-aligning function, but also can carry a larger load, but its price is higher than that of a flat bearing.
The large-scale high-pressure dry powder briquette machine: It has a relatively large load during operation, so type 3 bearings, such as 352144 are used. This type of bearing belongs to the double row cylindrical roller bearing that has good stability, compression resistance and durability, but its price is even more expensive.
Kiplitany, a Kenyan briquetting seller, has bought our charcoal briquette press machine. He said that the charcoal briquette produced by Fote briquette machine was of excellent quality and was popular with customers, including restaurants, hotels, schools and so on.
Israel from Nigeria is a purchasing manager for a metal processing company. After visiting our factory, he purchased Fote briquette making machine. "Fote provides us with on-site installation, staff training and excellent service.
Fote has become an advanced enterprise in the briquetting industry because the R&D team has undergone continuous theoretical calculations and machine tests to adopt hydraulic pressure, spiral pressure and other technical methods.
The supplier Fote has been engaged in briquette making equipment for many years. With rich experience in the briquette making machine production and sales to India, Kenya and other countries, Fote briquetting machine for sale is deeply loved by the vast majority of users.
At present, Fote briquetting equipment for slae has been used in more than 200 countries and regions including South Africa, India, Kenya, Indonesia, Nigeria, Tanzania, Uganda, Ghana, the United States.
Through continuous improvement and innovation of the equipment, Fote produces briquette making machine with better quality and lower price. We also provide staff training and accessories. Welcome to visit our factory.
As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.
The RUF wood briquette machine forms briquettes from your wood chips to enable profitable sales. The LIGNUM wood chip briquette machine range has the flexibility to process various different grain sizes of the material into briquettes of a consistently high density and quality. The LIGNUM range works with a very high level of energy efficiency thanks to our innovative RUF hydraulics. Due to its compact structure, the sawdust press is easy to incorporate into existing production processes and is suitable for 24h operation.
Thanks to the great number of wood chip machines we have sold, RUF briquettes are popular all over the world as a sustainable, high-quality fuel. A consistent length and a constant weight of the briquettes can largely be ensured, even with different bulk densities, through our highly developed system of briquette length regulation. To be able to press wood chips, it is important that the water content of the material is below 15%. Depending on customer requirements, we offer wood briquette machines for throughputs between 410 and 1,050 kg per hour.
"This is the perfect solution to our handling and space problems. And the waste aluminium in the compact briquette shape largely cleaned of the cooling lubricant emulsion achieves a higher profit when sold on ."
"First and foremost I am impressed by the good price-performance ratio, the quality and the reliability of the machines. Besides I truly appreciate the excellent personal relationship I have experienced with the family business and their Senior Director Hans Ruf from day one."
"Our collaboration with company RUF has started in 2002 and has been successful through all these years. RUF is not just a world known machinery producer name and the leader in briquetting technologies market. RUF is your trustful business partner as it has been a reliable and supporting partner for us during both periods of the sales peaks and during market depression. Its our luck to have the same business philosophy with our main business partner the RUF company. When both of you have the same aim, you achieve it faster!"
"We do not have one unsatisfied customer with a RUF machine and we have sold some 40 systems here in Australia and New Zealand. That in itself speaks volumes for the RUF company and its equipment. In our opinion the RUF briquette press cannot be matched from a performance basis. Although it is more expensive than most competing machines from a capital cost point of view, the ongoing trouble free performance and maintenance of the RUF machines put them well ahead of the opposition."
The merger of RUF and C.F. Nielsen means that the worlds biggest range of solutions from a single provider has been opened up to users of briquetting machines: Hydraulic Briquetting Systems (rectangular briquettes), Mechanical Briquetting Systems (round briquettes) und Extruder Briquetting Systems (dense briquettes suitable for carbonization) Almost irrespective of the throughputs that are needed, the quality of the material and chips, and the production conditions that prevail we can always find the optimal briquetting solution in order to bring the greatest possible benefit to our customers.
In general, almost all materials can be made into briquettes. However, the chip particles should not be bigger than 50mm. The chips should not contain any impurities. For Wood & Biomass the moisture content should be less than 12 % (max 15 %).
The costs of a briquette press depend on various factors, such as the starting material, required throughput and briquette density. Our experts will be happy to advise you on a one-to-one basis and can draw up a non-binding quote.
Process: The dried and granulated raw-material is fed into the machine with the help of in-feed screw conveyor. Further, the material enters into the machine keep, the keep worm pushes the material into the briquetting chamber. The biofuel briquettes are formed in the briquetting chamber without the need of any binder with high pressure mechanical punch. Next, the briquettes come out from the cooling line and are ready to use.
Use: Briquetting Machine is used to make Biomass Briquettes out of any agricultural or forest waste without any need of binder or adhesive. The Biomass Briquettes are further used for heat generation purposes. It terms to be the best replacement of black coal & other fossil fuels. The Cylindrical shaped Briquettes of size 40mm/ 60mm/ 70mm/90mm/ 100mm can be made.
Agricultural Waste and residues: Rice husk, Sunflower, Groundnut shells, Almonds shells, Coconut shells, Cotton stalks, Arhar stalks, Sugar cane leaves and trash, Mustard stalks, Bajra cobs, Coir dust, Paddy straw, Wheat straw and Mentha Plant waste, Maize plant waste, Corn cob waste, Coffee waste, Tea waste etc.
Vernacular Names: Briquette Machine, Mud Press, Sawdust Briquette Machine, Briquette Press, White Coal Making Machine, Bio Coal Machine, Jumbo 90 Briquette Machine, Wood Briquette Making Machine, Bamboo Briquette Machine, Paddy Straw Briquette Machine, Coir Pith Briquette Machine, Soybean Briquetting Machine, Mustard Straw Briquetting Machine etc.Get in Touch with Mechanic