operations and maintenance training for ball mills

operations and maintenance training for ball mills

Learn how to optimise your ball mill systems in this 5-day training seminar focused on best practices for operations and maintenance (preventive and reactive) to achieve energy savings, reduced maintenance costs and overall improved productivity of the ball mill systems. Ball mills are used for many applications in cement production: raw meal grinding, coal and petcoke grinding as well as finish cement grinding. Each of these systems have their similarities and differences. This ball mill seminar is designed to train your personnel on the overall technology, operation and maintenance of your ball mill cement grinding system. The seminar focuses on the latest best practices for the operation and maintenance of ball mill systems to allow for optimal cement production, energy savings, reduced maintenance costs as well as the continuous improvement of the overall equipment operation. The course offers classroom instruction from our FLSmidth ball mill specialists and case studies based on real situations at different ball mill installations. Working sessions are scheduled to allow for a thorough study of the design and function of the main equipment, including but not limited to the latest methods for optimisation and possibilities for upgrades and modernisation of the current systems and operations. Maintenance training is focused on routine preventive maintenance to minimize downtime in ball mill systems, as well as developing preventive maintenance programmes and troubleshooting techniques to quickly identify and fix problems. Beyond what you will learn about your ball mill systems, this seminar provides excellent networking opportunities with our specialists as well as your counterparts from the cement industry.

Learn how to optimise your ball mill systems in this 5-day training seminar focused on best practices for operations and maintenance (preventive and reactive) to achieve energy savings, reduced maintenance costs and overall improved productivity of the ball mill systems.

Ball mills are used for many applications in cement production: raw meal grinding, coal and petcoke grinding as well as finish cement grinding. Each of these systems have their similarities and differences. This ball mill seminar is designed to train your personnel on the overall technology, operation and maintenance of your ball mill cement grinding system.

The seminar focuses on the latest best practices for the operation and maintenance of ball mill systems to allow for optimal cement production, energy savings, reduced maintenance costs as well as the continuous improvement of the overall equipment operation.

The course offers classroom instruction from our FLSmidth ball mill specialists and case studies based on real situations at different ball mill installations. Working sessions are scheduled to allow for a thorough study of the design and function of the main equipment, including but not limited to the latest methods for optimisation and possibilities for upgrades and modernisation of the current systems and operations.

Maintenance training is focused on routine preventive maintenance to minimize downtime in ball mill systems, as well as developing preventive maintenance programmes and troubleshooting techniques to quickly identify and fix problems.

FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.

high-performing gear unit for your ball mill

high-performing gear unit for your ball mill

Developed in 1966, our two-stage planetary gear unit guarantees optimum power transmission and speed reduction for your ball mill. The standard for central driven ball mills in the cement industry today, our MAAG GEAR CPU Gear Unit drives hundreds of raw and clinker ball mills all around the globe.

The simple design holds the secret to the gear units high efficiency. Two co-axial planetary gear stages are arranged one after the other. Each stage includes three planet wheels mounted in a rotating planet carrier and internal toothed coupling guarantees reaction-free power transmission from the first planetary stage to the second. This setup is the most efficient gear arrangement and guarantees optimum power flow from the main motor to your horizonal mill with the fewest possible rotating parts, tooth contacts and bearings.

Your requirements for the grinding process determine the configuration of this gear unit, which can be tailored to suit many application areas. All installations take into account local circumstances and plant specifications, such as motor and mill speeds. With power ranges from 1,000 to 10,000 kW, the MAAG GEAR CPU Gear Unit has the breadth to adapt output speed to your specifications. We can also add additional features such as water injection or a condition monitoring system.

The space-saving design of our two-stage planetary gear unit means that it takes up less room than traditional, multistage, spur gear units. While it may be smaller, it never compromises on power delivery.

Additionally, the compact size of the CPU Gear Unit simplifies transport. Assembly time is also decreased and, once the foundation is complete, the central drive gear unit is quickly installed and operational.

The design of our MAAG GEAR CPU Gear Unit has been copied many times, but never equalled in efficiency, quality and ease of installation and maintenance. The complete central drive system delivers dependable power for raw and cement grinding allowing your plant to operate with ease.

The toothed couplings installed between the main motor and the gear unit, as well as between the gear unit and the ball mill, transmit pure torque from one component to the next. In addition, they compensate for thermal expansions and mechanical deflections resulting from operating conditions.

During maintenance, the low speed ZCF coupling remains in place between the gear unit and the ball mill, while the dismounted high speed ZEXF coupling provides enough axial space to disassemble the gear unit without moving the main motor.

Ideally located beneath the main motor, the oil supply unit cools and lubricates the toothing and bearings of the CPU Gear Unit. With a high prioritisation on operational reliability, the oil supply unit has all necessary measuring instruments to monitor the correct lubrication of the central drive gear unit.

All of our gear units and drive systems are equipped with unparalleled condition monitoring sensors. Normally, these types of sensors keep an eye on critical operating parameters like bearing temperatures, casing vibrations, etc. and trigger a mill shutdown in the case of exceedances.

Our condition monitoring system does much more. It lets you set up condition-based preventive maintenance that uses continuous monitoring and data analysis to detect wear and tear at an early stage. With this enhanced information, we help you plan maintenance and servicing in advance reducing downtime and keeping your plant running smoothly.

FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.

grinding technology and mill operations | flsmidth

grinding technology and mill operations | flsmidth

This course provides an in-depth understanding of grinding theory and equipment and gives operators the tools to audit your equipment and systems. Improving knowledge of grinding technology and mill operations to operate, optimise and troubleshoot ball mill and vertical roller mill grinding installations. Ball mills and vertical roller mills are used for many grinding applications in cement production: raw meal grinding, coal and pet coke, and finish cement grinding. Improving the competences of the team plays a key role in the optimal utilisation of the grinding installation in your cement plant. The operators and process engineers must be able to evaluate all the process variables in order to optimise the mill system production. The grinding technology and mill operations course provides the necessary knowledge to maximise the production rate and promote operational stability while ensuring the grinding systems operate efficiently.

This course provides an in-depth understanding of grinding theory and equipment and gives operators the tools to audit your equipment and systems. Improving knowledge of grinding technology and mill operations to operate, optimise and troubleshoot ball mill and vertical roller mill grinding installations.

Ball mills and vertical roller mills are used for many grinding applications in cement production: raw meal grinding, coal and pet coke, and finish cement grinding. Improving the competences of the team plays a key role in the optimal utilisation of the grinding installation in your cement plant.

The operators and process engineers must be able to evaluate all the process variables in order to optimise the mill system production. The grinding technology and mill operations course provides the necessary knowledge to maximise the production rate and promote operational stability while ensuring the grinding systems operate efficiently.

FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.

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