1000 t/d cement plant

1000 t/d cement plant

Low investment, short construction period, and fast standard and achievement achieved, the 1000tpd new dry process cement production carries out the overall design concept which combines raw material preparation and clinker calcining together. Raw material preparation uses vertical mill, while the waste gas from kiln can be reused by the vertical mill for drying raw material. Thus it fully saves a lot of energy. This production line runs well and brings good economic benefit for the enterprises.

This new drycementprocessuses three mills and one burning system. Kiln exhaust gas enters humidifier tower first, and then enters into fan, which is contrary to traditional ways. It not only saves a lot of duct investment, but also compact the layout.

All the material adopts mechanical transmission in order to reduce conveying power consumption. Utilization rate of cooling water cycle in the production is more than 90%. The use of exhaust gas from kiln can save more than 4,000 tons coal per year.

1000t / d new dry process production line adopts PLC control system. The system has a reasonable investment, and is very practical, advanced and reliable. It can realize distributing control functions. The operator is able to control and command production process just in the central control room.

Equipments of Production LineEquipment Type: GRMS33.31 Slag Vertical RollerMillPower Consumption of system: 30 kWh/tStandard Production Capacity: 50 t/hEffective Diameter of Millstone: 3300 mmNumber of Roller: 3

Equipment of Production LineEquipment Type: GRMS46.41 Slag Vertical Roller MillPower Consumption of System: 38 kWh/tStandard Production Capacity: 105 t/hEffective Diameter of Millstone: 4600 mmNumber of roller: 4Specific surface: 4200~4500cm2/g

Equipment of Production LineEquipment Type: GRMS53.41 Slag Vertical Roller MillPower Consumption of System: 40 kWh/tStandard Production Capacity: 160 t/hEffective Diameter of Millstone: 5300 mmNumber of Roller: 4Specific Surface: 4200~4500 cm2/g

Project Overview Project company: Henan Meng Electric Group Cement Co., LTD Project address:Mengzhuang Town, Huixian City,Henan Province Contracting mode: general contractingturnkey project Main engine: GRMR53.41raw material vertical roller mill Pr...

Project Overview Project company: Henan Meng Electric Group Cement Co., LTD Project address:Mengzhuang Town, Huixian City,Henan Province Main engine: 4.2*60 m rotary kiln Production capacity: 3*3000t/d cement...

quality cement production line & active lime production line factory from china

quality cement production line & active lime production line factory from china

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cement production line - cement manufacturing plant | agico cement plant

cement production line - cement manufacturing plant | agico cement plant

AGICO dry process cement production line comprehensively adopts the IT technology, multi-function grinding system, new-type wear-resisting and heat-resisting materials, mechanical powder conveying device, and some other modern technologies to realize quality cement production. It has the characteristic of energy saving, high efficiency, environmental protection, and low emission. Besides, it benefits our customers from the automation of production, upsizing of process equipment, and scientific management.

The cement production line we manufactured includes mining system, raw material crushing system, raw material homogenization and storage system, raw material batching system, raw material grinding system, raw material homogenization and kiln entry system, preheating system, clinker calcining system, cement batching and grinding system and cement storage and delivery system. You can choose the system you need based on your requirements.

AGICO has mature and advanced limestone mining technology, which uses the blasting method to break limestone into particles with different granularity. The mining equipment we offered mainly includes the large drilling machine, shovel equipment, etc.

After limestones are quarried, they need to be coarse and finely crushed. The crusher we applied in the cement production line includes jaw crusher, hammer crusher, impact crusher, etc. After this process, the pulverized material will be less than 70mm.

The chemical composition of crushed limestone and other raw materials, such as clay and sandstone, is very uneven, so material homogenization is a necessary step for cement production. This system is composed of a stacker and reclaimer, both of which realize the programs automatic control. Besides, we adopt an oblong or round storage yard for raw material storage.

The raw material batching system in cement production lines is used to mix raw materials in a certain proportion according to the special formula. In this system, the electronic belt weigher is the main equipment used for accurate measurement and batching.

The cyclone preheater and calciner are two important devices in the preheating system. The coal injection pipe in the calciner heats the raw meal to produce a decomposition phenomenon. Therefore, 80% decomposition of the material has been completed here before formal calcination.

Cement kiln is the most critical equipment in the clinker calcining process. Raw material enters from the kiln tail, calcines into clinker, and then discharges from the kiln head. The highest temperature inside the cement rotary kiln can reach more than 1000 . AGICO provides an automatically controlled calcination system which realizes high-efficiency and steady production in cement plants. If you are interested, please feel free to contact us.

Cement rotary kiln usually takes coal as fuel, and the coal should be pulverized in advance to achieve enough fineness to burn. The pulverized coal preparation equipment in our cement production line mainly includes the vertical mill and air swept coal mill. The coal vertical mill we produced has low power consumption and high quality. Its dust emission concentration is much lower than the environmental protection standard. Because of the inflammable and explosive characteristics of pulverized coal, all of our machines are equipped with automatic monitoring, alarm, and fire extinguishments system.

According to different requirements of cement properties, the clinker should be mixed with an appropriate amount of gypsum and other materials by high-precision measurement, and then they will be fed into the cement mill for further grinding. In this system, we provide the cement ball mill, cement roller press, and high-efficiency powder separator as the main cement equipment.

After grinding, the cement powder will be stored in cement silos. After a series of strict chemical and physical tests, qualified cement can be sold as finished products. According to the needs of customers, we can transport the cement in bulk or in bags.

The dry process cement production lines built by our company are economical and practical. The whole production system runs stably and the power consumption is reduced by 20%-30%. Besides, the convenient construction process does not need too many workers, saving a lot of labor costs, greatly improving the benefits of customers.

AGICO Cement has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the cement production line. Besides, we have more than 20 years of production and sales experience. Our products have been exported to all over the world, therefore, we can ensure timely and safe delivery, reducing the time cost of customers.

AGICO provides cement EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the cement production line but also includes the cement production line design, onsite installation, real-time commissioning, equipment operation training, and usual spare parts service.

Customization is the most basic service our company provides for each customer. We will design cement production lines according to customers specific needs, such as production line capacity, cement type, construction environment, etc. Every customer will get their satisfied cement production line here.

This dry process cement production line is equipped with advanced dust collectors to strictly control dust emission and noise pollution. It can effectively realize the reuse of resources, so you dont need to worry about the environmental issue.

Dry method cement production lines manufactured by AGICO take the suspension preheating and the pre-decomposition outside the kiln as the technical core. This is a kind of high yield, energy saving, large-scale, and automatic modern cement production method.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

3000tpd cement production line

3000tpd cement production line

As the main equipment in both of the cement clinker dry and wet process production lines, this cement rotary kiln is widely used in metallurgy field, Cement Rotary Kilnchemical industry, building refractory material sector, environmental protection field, and so on. It mainly consists of cylinder body, supporting device, supporting device with catch wheel, driving device, movable kiln head, sealing equipment of the kiln end, coal spraying pipe, etc

Pengfei EPC cement production line project includes process design, equipment supply (including mechanical and electrical parts), civil engineering, installation and commissioning, trial operation, reaching the production standard and final delivery and other services. Mechanical equipment includes limestone crushing and conveying, clay crushing, raw coal crushing, raw coal and auxiliary raw material pre homogenization yard, raw material proportioning station, raw material grinding and waste gas treatment, raw material homogenization silo and raw material feeding into kiln, firing kiln tail, firing kiln middle and tertiary air pipe, firing kiln head, clinker conveying, clinker storage and conveying, pulverized coal preparation and metering conveying, cement proportioning station and clinker Bulk, gypsum, mixture crushing and conveying, cement grinding and conveying, cement storage and conveying, cement packaging, bagged cement loading, cement truck bulk, machine repair workshop and total material warehouse.

Pengfei EPC cement production line project includes process design, equipment supply (including mechanical and electrical parts), civil engineering, installation and commissioning, trial operation, reaching the production standard and final delivery and other services. Mechanical equipment includes limestone crushing and conveying, clay crushing, raw coal crushing, raw coal and auxiliary raw material pre homogenization yard, raw material proportioning station, raw material grinding and waste gas treatment, raw material homogenization silo and raw material feeding into kiln, firing kiln tail, firing kiln middle and tertiary air pipe, firing kiln head, clinker conveying, clinker storage and conveying, pulverized coal preparation and metering conveying, cement proportioning station and clinker Bulk, gypsum, mixture crushing and conveying, cement grinding and conveying, cement storage and conveying, cement packaging, bagged cement loading, cement truck bulk, machine repair workshop and total material warehouse.

Our TQT rotary drum granulator is an essential machine for compound fertilizer production. Its granulation ratio is as much as 70%, and its granulated products have strength more than 10N. Besides, its products have even nutrients, and strong adaptability. It can also be used in the production line of compound fertilizers used to supplement water for soils.

The 2500t / d cement clinker production line adopts a new dry process, with an annual output of 775,000 tons of cement clinker and a total cement output of 1.05 million tons / year. A cement production line and auxiliary facilities from limestone crushing to cement packaging are constructed. Specialties include raw materials, production technology, electrical and automation, water supply and drainage, HVAC fire protection, building structure, environmental protection, etc. Cement products are calibrated according to Chinese standard ordinary portland cement.

Pengfei 5000t/d dry process cement production line is excellent in saving energy. It adopts various high efficient cement equipment and devices. It is designed with a smooth and tight process flow.e try to reduce production process and save transport cost. High-accuracy measuring equipment is adopted to reduce raw fuel waste and product loss. This cement production line is eco-friendly

This 600tpd active lime production line is a complete line that includes vertical preheater, rotary kiln, grate cooler, air treatment system, raw material conveyor system, finished product conveyor system, raw coal grinding system, and so on. DCS central control system is employed to make concentrated operation management.

Our tube grinding mill is typically designed for grinding different kinds of ores and many other grindable materials, and it can be widely used in building materials, metallurgy, chemical industry, electricity industry, and many other industrial or mining fields. It can be used for open circuit grinding, and when used in conjunction with powder classifier, it can also be used in circulatory closed-circuit grinding. Our tube grinding mill can be used in dry production line as well as wet production line, and the grinding process can be accompanied by dry process. And it has advantages of strong material adaptability, strong continuous production capacity, big crushing rate, and it is easy to adjust the grinding fineness.

cement production line,cement machine,rotary kiln,cement equipment

cement production line,cement machine,rotary kiln,cement equipment

Our TQT rotary drum granulator is an essential machine for compound fertilizer production. Its granulation ratio is as much as 70%, and its granulated products have strength more than 10N. Besides, its products have even nutrients, and strong adaptability. It can also be used in the production line of compound fertilizers used to supplement water for soils.

Pengfei 5000t/d dry process cement production line is excellent in saving energy. It adopts various high efficient cement equipment and devices. It is designed with a smooth and tight process flow.e try to reduce production process and save transport cost. High-accuracy measuring equipment is adopted to reduce raw fuel waste and product loss. This cement production line is eco-friendly

This 600tpd active lime production line is a complete line that includes vertical preheater, rotary kiln, grate cooler, air treatment system, raw material conveyor system, finished product conveyor system, raw coal grinding system, and so on. DCS central control system is employed to make concentrated operation management.

The 2500t / d cement clinker production line adopts a new dry process, with an annual output of 775,000 tons of cement clinker and a total cement output of 1.05 million tons / year. A cement production line and auxiliary facilities from limestone crushing to cement packaging are constructed. Specialties include raw materials, production technology, electrical and automation, water supply and drainage, HVAC fire protection, building structure, environmental protection, etc. Cement products are calibrated according to Chinese standard ordinary portland cement.

Pengfei EPC cement production line project includes process design, equipment supply (including mechanical and electrical parts), civil engineering, installation and commissioning, trial operation, reaching the production standard and final delivery and other services. Mechanical equipment includes limestone crushing and conveying, clay crushing, raw coal crushing, raw coal and auxiliary raw material pre homogenization yard, raw material proportioning station, raw material grinding and waste gas treatment, raw material homogenization silo and raw material feeding into kiln, firing kiln tail, firing kiln middle and tertiary air pipe, firing kiln head, clinker conveying, clinker storage and conveying, pulverized coal preparation and metering conveying, cement proportioning station and clinker Bulk, gypsum, mixture crushing and conveying, cement grinding and conveying, cement storage and conveying, cement packaging, bagged cement loading, cement truck bulk, machine repair workshop and total material warehouse.

Our tube grinding mill is typically designed for grinding different kinds of ores and many other grindable materials, and it can be widely used in building materials, metallurgy, chemical industry, electricity industry, and many other industrial or mining fields. It can be used for open circuit grinding, and when used in conjunction with powder classifier, it can also be used in circulatory closed-circuit grinding. Our tube grinding mill can be used in dry production line as well as wet production line, and the grinding process can be accompanied by dry process. And it has advantages of strong material adaptability, strong continuous production capacity, big crushing rate, and it is easy to adjust the grinding fineness.

As the main equipment in both of the cement clinker dry and wet process production lines, this cement rotary kiln is widely used in metallurgy field, Cement Rotary Kilnchemical industry, building refractory material sector, environmental protection field, and so on. It mainly consists of cylinder body, supporting device, supporting device with catch wheel, driving device, movable kiln head, sealing equipment of the kiln end, coal spraying pipe, etc

The Pengfei EPC cement production line project includes services such as process design, equipment supply (including mechanical and electrical parts), civil engineering, installation and commissioning, trial operation, reaching production standards, and final delivery. Mechanical equipments include limestone crushing and conveying, clay crushing, and auxiliary raw material pre-homogenization yard, raw material batching station, raw material grinding and waste gas treatment, raw material homogenizing warehouse and raw material entering kiln and firing kiln Tail, firing kiln and tertiary air duct, firing kiln head, clinker transportation, clinker storage and transportation, cement batching station and clinker bulk, gypsum, crushing and transportation of mixed materials, cement grinding and transportation, cement storage And transportation, cement packaging, bagged cement loading, cement automobile bulk, machine repair workshop and sum material warehouse.

mini cement plant for sale | small cement production line | agico

mini cement plant for sale | small cement production line | agico

Cement plants with clinker capacity between 50tpd and 1000tpd can be called mini cement plants or small cement plants. Mini cement plants are very popular among small and medium-scale cement manufacturing enterprises since they do not require very large cement production capacities.

Our mini cement plants are designed to adopt the new dry process for cement manufacturing. The equipment in our mini cement plants mainly includes cement crusher, conveying equipment, preheater, rotary kiln, and cement grinding mill.

The cement crusher is the key equipment for raw material crushing. Because the sizes of just mined limestone (raw material for most cement types) pieces are too big, we have to crush them into small particles for cement manufacturing. The cement crushers that can be used in mini cement plants are hammer crusher, jaw crusher, roll crusher, cone crusher, impact crusher, etc.

The conveying equipment is an indispensable auxiliary device for material transportation in mini cement plants. Conveying equipment used in mini cement plants include bucket elevator, conveyors, and feeders.

A cyclone preheater is an important machine in new dry process cement plants. In cement production, the preheater uses the flue gas in the tail flue of the kiln to preheat the air in front of the kiln to a certain temperature, generating a heating surface through the internal heat sink, so as to improve the heat exchange performance of the kiln and reduce the energy consumption.

Rotary kiln is the most favorable cement kiln for new dry process cement plants, it is the place where the raw materials are calcined and burnt to cement clinker. The fuel burns in the rotary kiln to generate heat, which heats the materials through gas conduction or radiation. At the same time, as the kiln body rotates continuously according to the designed slope and rotation speed, the raw materials also periodically roll in the kiln and are transported from the feed end to the discharge end. The rotary kiln ensures that the raw materials are calcined into qualified clinker within the time of passing through, and achieves the purpose of high yield, high quality, and low energy consumption.

The hot clinkers discharged from the rotary kiln must be cooled before they can be transported and further processed. Rotary coolers and grate coolers are two types of clinker coolers that are often used in the cement industry today. We recommend rotary coolers for mini cement plants, cause they are more cost-effective in the small-scale cement production business.

The cement grinding mill is used in mini cement plants to grind the clinker from the cement kiln into fine powders. In our mini cement plants, the most used cement grinding mills are cement ball mill, Raymond mill, and vertical roller mill.

Mini cement plants are composed of low-yield equipment which is usually small-sized and covers less area. They can save a lot of land costs for the cement manufacturing enterprises. Small area coverage also leads to more flexibility in location choice. Cement plants can be built near mines where most large and medium-sized cement plants cannot be built, which means they can also help save a lot of raw material transportation fees.

The investment cost of a mini cement plant is lower than that of a medium or large-scale cement plant. It is because that the price of cement manufacturing equipment is relative to their capacities. Cement equipment with higher capacities generally is more expensive. And because the construction process of mini cement plants is simpler, the labor cost is also lower than medium and large-scale cement plants.

The equipment used in mini cement production lines usually possess small sizes, they are more convenient for transporting and assembly. So that the construction speed of mini cement plants is faster than that of large and medium-sized cement plants, which allows enterprises to start production earlier and benefit from the production faster.

AGICO Group has built dozens of cement plants around the world. The outstanding performance of our projects has earned us a high reputation across clients. Contact us for a professional cement plant solution now!

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